2015 BMW 328I Fuel system Problems

On XXX, while driving on Interstate XXX with my family near [XXX], the engine shut off and the vehicle lost all power. The event was preceded by a "Reduced Power" error displayed on the dashboard. Traffic was moderate and I was able to pull over to the right shoulder. The engine shutting off while on an interstate highway is obviously quite dangerous. After waiting for a few minutes I was able to restart the car and continue travel. I took my vehicle to a mechanic and several potentially relevant codes were found: 110001: Cylinder injection shutdown: pressure too low in high pressure system 11A002: Fuel high pressure, plausibility: pressure too low 481B03: EKPS control current too low Review of the issue and codes with the mechanic and internet forums indicates the fuel pump control module (EKPS) is failing. This can be exacerbated by hot weather. A failing EKPS can cause sudden stalling at any time, including at highway speeds, making the vehicle unsafe to drive until repaired. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11754958

Incident

Jun 30, 2026

The engine intake tract, PCV infrastructure, and the main lower engine wiring harness loom failed due to improper reassembly during Federal Safety Recall 24V-608. The technician left the main intake coupler completely loose and spinning freely by hand, and left the MAF sensor crooked. This introduced a massive unmetered air leak and severe vacuum leaks. Simultaneously, the technician over-tensioned, pinched, or damaged the Cylinder 2 wiring loom components. The vehicle is currently parked dead and untouched at my residence, and it is 100% available for immediate federal or corporate inspection.The unsealed intake tract and damaged wiring harness caused the engine to run dangerously lean at highway speeds. This resulted in sudden, violent engine shuttering, rapid deceleration, severe mechanical engine knocking, and a terminal Cylinder 2 misfire. This component failure caused an immediate loss of vehicle propulsion on a high-speed public highway, creating an extreme risk of a high-speed collision and leaving the vehicle completely disabled. The issue has not yet been physically inspected by a third party because the vehicle is unsafe to drive. I went to the originating dealer (BMW of Henderson) in person on July 16, 2026, to coordinate a safety re-inspection under an active BMW North America Corporate Case. Dealership management actively obstructed the safety process, gave technically impossible justifications regarding the recall execution, and flatly refused to dispatch a complimentary flatbed tow. They attempted to hold the safety re-inspection hostage behind out-of-pocket customer towing costs and upfront retail diagnostic fees. There were 0 mechanical warnings or symptoms prior to the recall. The vehicle was meticulously maintained with 5,000-mile oil changes and a perfectly tight timing chain. The severe drivetrain malfunction warnings, violent front-end shaking, and terminal engine knocking appeared after picking up my car.

NHTSA ID

11751142

Incident

Jul 12, 2026

I Was In My Vehicle Parked Up On January 1st 2026 And The Vehicle Caught On Fire While I Was Inside Of It,The Fire Started From The Right Side Of The Car And Flamed Up Everything,The Car Had A Check Engine Light On And A Lightning System Issue Was Popping Up On The Dash Right Before This Situation Accord I Did Research And Found That The Cause Of The Fire Is Related To NHTSA Recall 24V-608 (Water Pump/Connector Fire Risk).

NHTSA ID

11737824

Incident

Jan 1, 2026

On November 17, 2025, my 2015 BMW 328i (VIN: [XXX] ) caught fire while parked, locked, and turned off inside my enclosed residential garage in Irvine, California. The vehicle had been parked for approximately 90 minutes prior to the incident. No flammable materials were stored in or around the vehicle. Responding police and fire personnel identified the vehicle itself as the source of the fire, with ignition originating in the engine bay. The building’s fire sprinkler system activated, and residents were evacuated due to smoke and fire conditions. No injuries occurred, but the incident posed a serious risk to life and property due to the residential setting. The vehicle was a total loss. While the exact technical cause of ignition could not be determined at the scene, first responders confirmed that the fire originated within the vehicle’s engine compartment. BMW of North America was notified of the incident and represented that an inspection would be coordinated. I remained in contact with all involved parties and relied on BMW’s stated intent to contact the tow facility directly to arrange inspection. Despite this, BMW did not make contact with the tow company prior to the vehicle’s disposal. After the vehicle had already been sold by the tow yard, BMW indicated that coordination had not occurred and that inspection was no longer possible, resulting in loss of physical evidence. This complaint is submitted due to concern regarding a vehicle fire occurring while the vehicle was not in operation, inside a residential structure, and due to the manufacturer’s handling of the matter in a way that prevented timely inspection and meaningful safety review despite early notification and cooperation. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11711412

Incident

Nov 17, 2025

Engine coolant pump recall (August 2024) with no remedy to this day. Has caused major smoking issues from exhaust and engine. The turbocharger has been affected and deemed inoperable. Fluid leaks from chassis and engine bay. The car is inoperable. Prior to being unable to drive I was experiencing transmission issues, went for a few repairs but would experience the car coming to a complete stop on its own at highway speeds. Experienced this on the bridge, being left stuck and almost causing a wreck. Made the bridge very unsafe for others. I had a “drive train malfunction” warning& check engine light that I thought was fixed with multiple mechanic trips but problems have only gotten worse. No inspections have been done in regards to the recall. The car has sat unable to drive for 2 full months now.

NHTSA ID

11668307

Incident

Oct 13, 2024

Drivetrain malfunction warning comes on when the car runs for a few hours in the heat or when randomly driving. Sometimes the warning will clear itself after waiting a few minutes, but it might come back after a few minutes driving or not. In other instances, the drivetrain will not clear itself and will take more than a few hours. Took it to the repair shop 3 times and they indicated it could be the fuel pump modular or spark plugs or it could just be that the heat is messing up the software system. The mechanic has mentioned that drivetrain malfunctions have been occurring more regularly with BMWs. The issue is that this drivetrain can malfunction at any random time. Driving on a highway, street, or just starting up the car after letting it sit for a few minutes or days. It's a safety hazard because it can happen at any time unexpectedly. When it does, the car goes into neutral and this is dangerous if driving on the highway at higher speeds and needing to pull over into right hand lane. I've not yet taken it to a dealer to look at, just a certified BMW repair shop. There have been no warning issues and the car clears whenever it is taken to the repair shop.

NHTSA ID

11542816

Incident

Sep 5, 2023

My son's 2015, BMW 328i was taken to BMW in Canton, Ohio due to "fluttering" in gas pedal and "possible transmission slipping and variations in transmission while driving. The check engine light was on and was diagnosed at dealership that the Mass Flow Sensor was malfunctioning. The wires to the Mass Flow Sensor were corroded and needed fixed before sensor could be assessed. The wires were fixed and the check engine light went out so the car was considered by the BMW dealer service department to be fixed and I paid $545 for $42 in parts and $503 in labor. The service advisor named Mark, assured me that it had been test driven by service technician and that the car was in proper working condition. I picked the car up, for my son, at 10 am and drove south to West Virginia to deliver the car to my son. At 12:15, I pulled off the freeway and stopped at a light that was at a busy intersection, with a car in front of me. I came to a complete stop with my foot on the brake and my car accelerated at a high speed with my foot completely on the brake almost to the floor. I rammed into the car in front of me and the car flew forward 500 feet. My BMW stopped after it hit the car in front of me. I sat in the car in shock with my foot still on the brake as the driver in front of me came to my window and asked me " what the hell are you doing"? She could clearly see that my foot was still on the brake. There were minor scratches on her bumper and, her and her son had sore necks. The front of my car had a broken grill, and other broken pieces. Broken pieces were lying on thre road. I called AAA and had it towed to BMW in St. Albans, West Virginia. A call was made to Canton, BMW and Corporate BMW to make a report on BMW rapidly accelerating with brakes completely on. Corporate personelle are to call me to get a report from me and send a special team to investigate the "rapid acceleration" while the brakes were on. Now awaiting for the 2015 BMW 328i to be looked at.

NHTSA ID

11521081

Incident

May 7, 2023

Reporting very dangerous sudden unintended acceleration of 2015 BMW 328i: When about to back out of a parking space in a parking garage, I pressed the brakes and turned on the ignition switch. After looking around to ensure no cars or people were near the car, I put the gear shift in reverse, turned my whole head entirely over my right shoulder to look through the back windshield and, seeing nothing behind me, began to slowly lift my foot from the brake to reverse out of the parking space. I turned the steering wheel towards the left and the back of the car went to the left. The bumper gently tapped a white column that had been out of sight all the way further over my right shoulder. I gently pressed on the brake, and when I switched the gear shift into drive, the car suddenly and explosively accelerated forward extremely fast and sped out of control. I pressed the brakes to stop the car, which did nothing, and the car slammed into cement wall so hard that it sounded like an explosion and the air bags deployed. I hit my mouth/face/head on the air bag and got whiplash from the sudden stop. When I got out of the car, a couple who’d heard the explosion drove by and asked if I was ok. After a few moments I reached into the car to turn off ignition switch. This event resulted in very serious damage to the car, which was totaled, and I received medical injuries. This incident was reported to my automobile insurance company and to North America BMW, who has escalated the report to higher levels due to the seriousness of the incident, and will be doing investigations this week. The accelerator pedal or gear box dangerously and seriously malfunctioned, and the car is available for inspection upon request. My safety was seriously at risk as I have headaches and whiplash symptoms. If there were no wall there, or if there had been people or cars anywhere in front of the car, they would have been killed and smashed because the car suddenly accelerated so quickly.

NHTSA ID

11504968

Incident

Jan 27, 2023

while im driving at my normal speed about 70mph the car start to get in safe mode, i was on the free way at the time so the car start to stop and lost accerlation, when i checl with my mechanic he told me i need to change the fuel pump and i found out there is a complane "Report Receipt Date: MAR 31, 2015 NHTSA Campaign Number: 15V189000 Component(s): FUEL SYSTEM, GASOLINE Potential Number of Units Affected: 18,054" but when i called the dealership they told me im not covered to fix the problem but my car was listed on here" Manufacturer: BMW of North America, LLC SUMMARY: BMW of North America LLC (BMW) is recalling certain model year 2014 228i Coupe, M235i Coupe, 320i, 320xi, 328i, 328xi, 335i, 335xi, ActiveHybrid 3, 328xi Sports Wagon, 428i Coupe, 428xi Coupe, 435i Coupe, 435xi Coupe, 428i Convertible, 428xi Convertible, 435i Convertible, 328xi Gran Turismo, 335xi Gran Turismo, and 2015 428i Gran Coupe, 428xi Gran Coupe, and 435i Gran Coupe vehicles. Improper nickel plating of components within the fuel pump may result in the fuel pump failing.

NHTSA ID

11484264

Incident

Jul 20, 2022

My girlfriend has owned this vehicle for about two years now. Along with other maintenance (all understandable until now) there is a $2000 cost. The Fuel tank has started leaking due to a major design flaw by BMW. To save money they (bmw) used tanks from previous model years and glued a cap over a no longer needed hole and now the cap is not sealing and the tank is leaking! If you do not believe me look at pictures of used 2015 BMW 328i fuel tanks. It is beyond me why a car so expensive could have something designed so amateur.

NHTSA ID

11424997

Incident

Jul 15, 2021

WHILE DRIVING BOTH IN REGULAR TRAFFIC AND HIGHWAY TRAFFIC THE CAR HAS WITHOUT WARNING GONE INTO A LIMP MODE SHUDDERING ALLOWING NO POWER AT ALL TO THE ACCELERATOR. A MESSAGE POPS UP "DRIVETRAIN MALFUNCTION MAXIMUM DRIVETRAIN OUTPUT NOT AT AVAILABLE. IF YOU GET PULLED OVER TURN THE VEHICLE OFF WAIT A COUPLE MINUTES TURN THE IGNITION BACK ON THE VEHICLE RUNS LIKE THAT NEVER HAPPENED. THIS IS EXTREMELY DANGEROUS IF THE VEHICLE GOES LIMP NO POWER WHILE ON THE FREEWAY IN FRONT OF A BIG 18 WHEELER IT HAPPENED TO ME THE OTHER VEHICLES DO NOT UNDERSTAND YOUR VEHICLE JUST DIED WHILE GOING 75 MPH.

NHTSA ID

11415281

Incident

May 3, 2021

Mileage

85,000 mi

FUEL TANK SPLIT AT FACTORY SEAM CAUSING FUEL TO POUR OUT OF TANK WHEN FULL. THIS ISSUE HAPPENED AFTER FILLING TANK AND DRIVING A SHORT DISTANCE. WHEN I CAME OUT TO MY CAR WHICH WAS PARKED, I NOTICED A LARGE PUDDLE OF GAS UNDER THE DRIVER'S SIDE OF THE VEHICLE.

NHTSA ID

11363582

Incident

Oct 3, 2020

Mileage

79,825 mi

WHILE DRIVING ON THE INTERSTATE OR OVER 50 MPH THE VEHICLE WILL NOT ALLOW ME TO GIVE IT GAS AND A "DRIVETRAIN MALFUNCTION" COMES ON. THE CAR THEN GOES INTO LIMP MODE AND THE ENGINE SHAKES. THE VEHICLE WILL NOT ALLOW ME TO GIVE IT GAS AND BEFORE THE "DRIVETRAIN MALFUNCTION" COMES ON YOU CAN FEEL THE GAS OR FUEL PUMP JERK. THEN I AM NO LONGER ABLE TO GIVE THE CAR GAS, LIMP BODE HAPPENS, ENGINE SHAKES, AND THE CAR PUTS ITSELF IN NEUTRAL. I HAVE TO FIND A WAY TO GET IN THE EMERGENCY LANE WITHOUT GETTING HIT AND TURN THE CAR OFF FOR A FEW MINUTES TO RESET THE LIGHTS. BUT THIS HAS HAPPENED ON MORE THAN ONE OCCASION. I HAVE TAKEN IT TO A BODY SHOP TWICE, STILL NOT FIXED.

NHTSA ID

11219191

Incident

Jun 7, 2019

Mileage

113,000 mi

MY CAR SMELLS LIKE GASOLINE AND IS LEAKING GAS

NHTSA ID

11163277

Incident

Nov 29, 2018

WHILE IN MOTION ON AN INTERSTATE THE CAR SUDDENLY STARTED TO SPUTTER AND LOSE MOMENTUM. AT THE SAME TIME, A WARNING ALERTED US TO A "DRIVE TRAIN MALFUNCTION". LUCKILY, WE WERE IN THE LANE CLOSEST TO THE SIDE OF THE ROAD AND WE WERE ABLE TO LIMP OFF THE ROAD AND OUT OF TRAFFIC. THE CAR WAS TOWED TO THE NEAREST BMW DEALER IN LAS VEGAS WHERE THE PROBLEM WAS DETERMINED TO BE A FAILED HIGH PRESSURE FUEL PUMP. THE CAR HAS LESS THAN 17,000 MILES. AFTER SOME RESEARCH, WE FOUND THAT BMW HAS A HISTORY OF FUEL PUMP RECALLS ALTHOUGH NONE FOR OUR MODEL YEAR. THIS INCIDENT WAS QUITE DANGEROUS CONSIDERING THE CAR SUDDENLY BEING INOPERABLE AT A HIGH RATE OF SPEED ON THE INTERSTATE. WERE WE NOT IN THE RIGHT HAND LANE, THE INCIDENT COULD HAVE BEEN DEADLY.

NHTSA ID

10893311

Incident

Aug 1, 2016

Mileage

17,000 mi