Owner-reported complaints naming the exterior lighting system, filed with NHTSA
Data refreshed
Reports naming headlights, tail lights, turn signals and other exterior lighting. Every record below is an owner-reported complaint about the 2007 BMW 530I submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 14 reports on file name it.
Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.
Shown in the owner’s own words, exactly as filed
THE HEADLIGHT WENT OUT - REPLACED BULBS AND STILL NOT WORKING. REMOVED THE HEADLIGHT ASSEMBLY AND NOTICED EVERY WIRE WAS BARE WITH BARELY ANY COATING LEFT TO PROTECT THE WIRES- AT LEAST 15 WIRES. HEADLIGHT REPLACEMENT COST IS OVER $650.00.!! THIS IS AN ELECTRICAL HAZARD AND COULD CAUSE SHORTING OUT AND A DANGEROUS DRIVING SITUATION IN THE LEAST.
INSULATION ON ELECTRICAL WIRING INSIDE HEADLIGHT ASSEMBLY IS CRUMBLING APART. THIS LETS BARE WIRE TOUCH EACH OTHER AND SHORTS OUT HEADLIGHT, LEADING TO MALFUNCTIONING / VERY UNPREDICTABLE AND DANGEROUS LIGHTING. OTHER DRIVERS MAY NOT SEE YOU COMING
THE HEADLIGHT ASSEMBLY HAD A HALO LIGHT THAT BURNT OUT. I WENT TO THE DEALER AND BOUGHT A REPLACEMENT BULB. WHEN I UNSCREWED THE LIGHT BULB, THE WIRING INSULATION FELL OFF AND EXPOSED ALL OF THE COPPER WIRING IN THE HEADLIGHT WIRING HARNESS. THEY DO NOT SELL A REPLACEMENT WIRING HARNESS AND NOW I'M REQUIRED TO BUY A NEW HEADLIGHT ASSEMBLY FOR THE PASSENGERS SIDE WHICH COSTS APPROX $1700+ AT MY LOCAL DEALERSHIP. DUE TO THE HIGH COSTS OF THE HEADLIGHT ASSEMBLY, I'M NOT ABLE TO AFFORD IT AND NOW MY CAR WILL NOT PASS INSPECTION WHICH HAS PREVENTED ME FROM DRIVING IT. I CAN ONLY IMAGINE THAT THE OTHER HEADLIGHT HAS THE SAME ISSUE FROM READING 100'S OF OTHER FORUM POSTS ON THE INTERNET ABOUT THIS SAME ISSUE WITH THEIR VEHICLES. I'VE ATTEMPTED TO FIX THIS ISSUE MYSELF USING ELECTRICAL TAPE BUT THAT DIDN'T WORK FOR LONG. I'VE CONTACTED REPAIR SHOPS AND THEY WON'T TAKE THE HEADLIGHT ASSEMBLY APART DUE TO THE AGE OF IT. THE VEHICLE WAS IN MOTION WHEN THE LIGHT BULB BURNT OUT. THIS ISSUE HAPPENED IN 2015 AND I DECIDED TO DRIVE WITH THE HALO LIGHT BULB BURNT OUT BUT THEN THE LOW BEAM BULB BURNT OUT. NOW MY CAR WON'T PASS INSPECTION TO CONTINUE DRIVING IT IN TEXAS.
WIRING ON HEADLIGHTS FLAKING APART LEAVING BEAR EXPOSE WIRES !!!
ALL RUBBER TUBING HAS FALLEN OFF OF LIGHTS CREATING A MAJOR FIRE HAZARD.WIRING IS CURRENTLY DOWN TO COPPER, WITH MULTIPLE WIRES TOUCHING EACH OTHER WHICH HAS CAUSED MY LIGHTS TO NO LONGER WORK.
HEADLIGHTS INTERNAL WIRING GETA SO HOT IT MELTS AND CRACKS AND DETERIORATES AND CAUSES SHORT CIRCUIT EVENTUALLY LEADING TO BOTH OR SINGLE HIGH BEAM MALFUNCTION.
THE LEFT FRONT PARKING BULB WAS NO WORKING, TOOK THE VEHICLE TO BMW DEALERSHIP IN COLUMBIA, S.C. TO HAVE BULB REPLACED. UPON PICKING UP THE VEHICLE, THE WARNING INDICATOR FOR THE SAME BULB AND THE LEFT FRONT HIGH BEAM WARNING BOTH LIGHTS WERE NOT FUNCTIONING CORRECTLY APPEARED. I RETURNED TO THE SERVICE DEPARTMENT TO INQUIRE WHY THE WARNING WAS ON, WHICH THEY STATED IT WAS PROBABLY LEFT LOOSE. THE SERVICE ADVISER RETURNED TO BRING ME INTO THE SHOP TO SHOW ME THE WIRING FOR THE LIGHT ASSEMBLY WAS CRACKING AND FALLING OFF, EXPOSING BARE WIRE CAUSING THE SHORT AND BLOWING THE BULBS. THE SERVICE DEPARTMENT AT BMW STATED A NEW ASSEMBLY WOULD BE REQUIRED WHICH WOULD BE ABOUT $1500 EACH FOR THE PARTS. AFTER REPLACEMENT OF THE BULB WHILE IN THE SERVICE DEPARTMENT, THERE WAS ANOTHER ELECTRICAL SHORT CAUSING THE BULBS TO BLOW IMMEDIATELY. I HAVE READ THE WIRING WAS COATED WITH A SOY BASED PRODUCT, WHICH IS WHY THE WIRING COATING IS PREMATURELY CRACKING AND EXPOSING BARE COPPER WIRE, CREATING AN ELECTRICAL AND FIRE HAZARD. DUE TO THE INADEQUATE MATERIAL UTILIZED BY THE MANUFACTURER, IT SHOULD BE RECTIFIED BY THE MANUFACTURER PRIOR TO SERIOUS INJURY OR DEATH.
REPLACING THE DAYTIME RUNNING LIGHT BULB THAT FAILED, I REMOVED THE HEADLIGHT ASSEMBLY FROM THE VEHICLE TO HAVE EASIER ACCESS TO THE BULB RECESSED DEEP INSIDE THE HEADLIGHT HOUSING. UPON OPENING THE ACCESS PANEL, I DISCOVERED THE WIRING INSULATION OF MOST OF THE INNER WIRING HARNESS OF HEADLIGHT BRITTLE AND FLAKING OFF, EXPOSING THE BARE WIRES. THE SHORT CIRCUIT PROBABILITY IS HIGH WITH THE EXPOSED WIRES IN CLOSE PROXIMITY.
TL* THE CONTACT OWNS A 2007 BMW 530I. THE CONTACT STATED THAT THE HEAD LIGHTS MALFUNCTIONED. THE CONTACT ATTEMPTED TO REPLACED THE LIGHTS AND NOTICED THAT THE WIRES HAD FRAYED, PROMPTING THE CONTACT TO TAPE THE WIRES IN ORDER TO AVOID WIRE CONTACTS WHICH CAUSED SPARKS. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 95,000.
MY HEADLIGHT ASSEMBLIES, MANUFACTURED BY HELLA FOR BMW, HAVE CRUMBLING AND DECAYING INSULATION ON THE INTERNAL WIRES. MANY OF THE WIRES ARE BARE, AND CAN CAUSE SHORT CIRCUITS AND FAILURES. ALL OF THE DOZENS OF INTERNAL HEADLIGHT WIRES ARE ROTTEN AND FAILING. THERE IS THE POTENTIAL FOR SUDDEN LIGHTING FAILURE AT NIGHT, AS WELL AS THE POSSIBILITY OF SHORT CIRCUIT, COMBUSTION AND FIRE. THIS IS A MAJOR SAFETY PROBLEM ACROSS MANY BMW'S, AND HAS BEEN REPORTED BY MANY OWNERS TO SAFERCAR. *TR
ALL ACTIVE XENON HEADLIGHT WIRING PROTECTIVE COATING IS/HAS FLAKED OFF EXPOSING WIRES, MAKING IT VULNERABLE TO ELECTRICAL SHORT, LOSE OF DRIVING LIGHTS AND POTENTIAL FIRE HAZARD . *JS
THE SHEATHING ON MY HEADLIGHT'S WIRING IS FLAKING OFF WHICH COULD LEAD TO POTENTIAL FIRES. I WAS QUOTED $1500 PER HEADLIGHT TO REPLACE THEM WITH THE SAME CRAPPY HEADLIGHT HOUSINGS THAT ARE MADE WITH THE SAME MATERIAL THAT WILL EVENTUALLY DO THE SAME THING. ALL I NEED IS TO HAVE THE CAR PARKED IN MY GARAGE AND IT CAUSING A FIRE THAT COULD BURN DOWN OUR HOME OR WORST INJURE MY FAMILY. *TR
THE VEHICLE HEADLIGHT INTERNAL WIRING INSULATION IS FALLING APART, THUS LEAVING BARE WIRES EXPOSED.THIS IS A FAULTY DESIGN THAT COULD POSSIBLY LEAD TO A FIRE OR ACCIDENT DUE TO LOSS OF LIGHTS AT NIGHT. THIS SHOULD NOT BE HAPPENING UNDER NORMAL CONDITIONS. *TR
THE HEADLIGHTS, DRIVING LIGHTS ARE ALL SHORTED OUT. THIS WAS A DANGEROUS SITUATION AS IT HAPPENED AT NIGHT. WHEN TAKEN TO MY MECHANIC, HE TOLD ME THAT IT IS A COMMON FAULT ON BMW'S. THAT THE WIRING FOR ALL THE LIGHTS IS MADE FROM RECYCLED PLASTIC AND WITH THE HEAT FROM OUTSIDE AND THE ENGINE THE INSULATION COMPLETELY DETERIORATES. HE SHOWED MY BARE WIRES EVERYWHERE AND IF YOU TOUCH THE INSULATION IT JUST CRUMBLES AWAY. HOW COULD A $55,000 CAR HAVE SUCH POOR WIRING THAT IS CAN CREATE A DANGEROUS AND POSSIBLY FATAL ACCIDENT. TO ME THERE SHOULD BE A COMPLETE RECALL OF AFFECTED VEHICLES.*JB
Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.
Categories with enough reports to have a page of their own
Data on this page last refreshed .