RoadVitals

2000 BMW 540I Engine Problems

Owner-reported complaints naming the engine system, filed with NHTSA

Data refreshed

Engine reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
10
Latest Mar 14, 2014
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
32%
of 31 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
1
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
0

What this page shows

Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components. Every record below is an owner-reported complaint about the 2000 BMW 540I submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 10 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming engine

Shown in the owner’s own words, exactly as filed

Engine
Filed Mar 14, 2014

TL* THE CONTACT OWNS A 2000 BMW 540I. THE CONTACT STATED THAT WHILE DRIVING 10 MPH, SHE HEARD A LOUD NOISE AS METAL SHARDS STARTED TO FALL FROM THE ENGINE COMPARTMENT. THE CONTACT MENTIONED THAT THE CHECK ENGINE AND THE COOLANT WARNING LAMPS WERE ILLUMINATED BEFORE THE VEHICLE STALLED. THE CONTACT STATED THAT AFTER INSPECTING THE VEHICLE, SHE NOTICED THAT THE CLUTCH FAN HAD BECOME SEPARATED AND COOLANT WAS LEAKING. THE VEHICLE WAS TOWED TO THE DEALER WHERE THE TECHNICIAN DIAGNOSED THAT THE CLUTCH FAN WAS FRACTURED AND CUTTING THROUGH THE ENGINE COMPARTMENT. THE MANUFACTURER MADE AWARE OF THE FAILURE. THE VEHICLE WAS REPAIRED. THE VIN WAS NOT AVAILABLE. THE FAILURE AND CURRENT MILEAGE WAS 130,000.

NHTSA ID
10569285
Incident
Dec 11, 2013
Mileage
130,000 mi
Engine
Filed Jun 12, 2013

TL* THE CONTACT OWNS A 2000 BMW 540I. THE CONTACT STATED THAT AFTER SHIFTING INTO REVERSE, THE ENGINE SEIZED WITHOUT WARNING. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR DIAGNOSIS WHERE IT WAS ADVISED THAT THE VEHICLE EXPERIENCED A HYDRO-LOCK FAILURE. THE VEHICLE WAS NOT REPAIRED AND MANUFACTURER WAS NOT NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 180,000. *TR

NHTSA ID
10519549
Incident
Jun 10, 2013
Mileage
180,000 mi
Engine
Filed Nov 18, 2010

TL*THE CONTACT OWNS A 2000 BMW 540I. WHILE THE CONTACT WAS DRIVING APPROXIMATELY 1 MPH IN THE DRIVEWAY, THERE WAS A LOUD ROARING NOISE OUTSIDE OF THE VEHICLE. IMMEDIATELY, THE ENGINE WAS TURNED OFF. THE RADIATOR FAN BLADES DETACHED, DENTED THE HOOD, WHICH CAUSED THE PAINT TO PEEL AND THEN FELL TO THE GROUND.. THE FAILURE MILEAGE WAS 111,000. THE CONTACT WAS IN THE PROCESS OF TOWING THE VEHICLE TO THE DEALER FOR DIAGNOSTIC TESTING. THE FAILURE MILEAGE WAS APPROXIMATELY 111,000.

NHTSA ID
10366668
Incident
Nov 17, 2010
Mileage
111,000 mi
ElectricalEngine
Filed Oct 26, 2010
Fire reported

ENGINE FIRE: ELECTRONIC THERMOSTAT WIRES OVERHEATED AND CAUSED WIRES AND ELECTRICAL CONNECTORS TO BURN. SMOKE ENTERED THE CABIN WHILE DRIVING AND VEHICLE PERFORMANCE HAS BEEN DEGRADED. *TR

NHTSA ID
10362407
Incident
Oct 8, 2010
Mileage
109,000 mi
Engine
Filed May 20, 2004

WHILE DRIVING COOLANT WAS LEAKING FROM THE RADIATOR. DEALERSHIP WAS NOTIFIED, BUT DID NOT RESOLVE THE PROBLEM. *AK

NHTSA ID
10073963
Incident
Apr 20, 2004
Mileage
68,000 mi
Engine
Filed Nov 13, 2003

RADIATOR FAILURE (BLOCKED). *LA

NHTSA ID
10046866
Incident
Nov 13, 2003
Mileage
62,000 mi
Engine
Filed Nov 11, 2003

RADIATOR FAILURE. *AK

NHTSA ID
10045940
Incident
Mar 1, 2003
Mileage
57,135 mi
Engine
Filed Oct 28, 2003

WATER PUMP FAILURE.THIS IS A KNOWN DEFECT THAT INVOLVES A HIGH PERCENTAGE OF THE E39 540I BMW. THE FAILURE OF THE PUMP IS KNOWN TO HAPPEN BETWEEN 5000-60000 MILES AND CAN PUT THE DRIVER IN DANGER AND CAUSE UNNECESSARY EXPENSIVE REPAIRS TO BE INCURRED ON A CAR OF THIS CALIBER. THE WATER PUMP FAILURE IN MY CASE DESTROYED THE MAIN DRIVE BELT LEAVING ME WITH OUT POWER STEERING, BRAKES, ALTERNATOR ETC. E39 OWNERS WHO HAVE HAD THIS EXPERIENCE SHOULD BE REIMBURSED FOR THE REPAIRS AND COSTS ASSOCIATED WITH THE FAULTY DESIGN AND PROBLEMS ASSOCIATED WITH THE WATER PUMP AND COOLING SYSTEM. *AK

NHTSA ID
10043755
Incident
Oct 18, 2003
Mileage
58,900 mi
Engine
Filed Jul 29, 2003

BMW 2000 540I, V8, FAILURE (CRACKED, LOSS OF COOLANT) OF UPPER RADIATOR HOSE CONNECTOR. I HAD 3 1/2 YRS/45,000 MILES ON THE CAR. PLASTIC COMPONENT WIDELY KNOWN AMONG OWNERS TO BE PRONE TO FAILURE. THANKS TO THEIR ADVICE ON WARNING SIGNS, I WAS ABLE TO STOP UNDER CONTROL AND GET REPAIR WITHOUT MAJOR INCIDENT; OTHER UNSUSPECTING DRIVERS HAVE BEEN, AND WILL BE, LESS FORTUNATE. TO BMW'S CREDIT, THEY REPLACED MY RADIATOR UNDER WARRANTY. BUT THIS DOES NOT EXCUSE A KNOWN DESIGN DEFICIENCY.*AK

NHTSA ID
10030308
Incident
Jun 15, 2003
Mileage
45,000 mi
Engine
Filed Jul 28, 2003

RADIATOR FAILURE. *AK

NHTSA ID
10030301
Incident
Jul 26, 2003

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Other components reported on this vehicle

Categories with enough reports to have a page of their own

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .