RoadVitals

2005 BMW 545I Problems

Owner-reported complaints filed with NHTSA, grouped by component

Data refreshed

Owner complaintsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
78
Latest Mar 8, 2024
Components namedHow many of our component categories appear on at least one report for this model year. One report can name several.
17
Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
3

What this page shows

Everything below is an owner-reported complaint submitted to NHTSA about the 2005 BMW 545I, grouped by the component NHTSA recorded on the report. These are not confirmed defects, and they are not recalls. NHTSA does not verify most reports before publishing them, and a category with more reports in it is not evidence that a part is defective.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Reports by component

Ranked by how many owner reports name each component category

  • Airbags3428.8%
  • Electrical1411.9%
  • Brakes108.5%
  • Transmission75.9%
  • Other / unspecified65.1%
  • Steering54.2%
  • Engine54.2%
  • Interior & seats43.4%
  • Exterior lighting32.5%
  • Tires & wheels32.5%
  • Body & structure32.5%
  • Heating & air conditioning21.7%
  • Driver assistance21.7%
  • Visibility21.7%
  • Fuel system10.8%

Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.

Each component in detail

What the reports in each category say, in the owners' own words

Airbags

Reports naming the air-bag system — deployment behaviour, inflators, sensors and warning lights.

34
reports

From owner reports, verbatim

DRIVING APPROXIMATELY 50 MPH AN ACCIDENT OCCURRED WHERE THERE WAS OIL IN ROAD. MY CAR LOST CONTROL AND VEERED INTO A GUARD RAIL ON THE HIGHWAY. MY CAR WAS SUBSEQUENTLY TOTALED AND NONE OF MY AIR BAGS DEPLOYED IN THE CRASH.

NHTSA ID 11325833 · filed May 25, 2020

AS I UNDERSTAND A VEHICLE FOR PASSENGER SIDE AIRBAG IN PASSENGER SIDE FREE STREAM HAS BEEN DEALT WITH ALREADY I JUST RECEIVED THIS VEHICLE SEVERAL MONTHS AGO SO IT IS NEW TO ME AND I HAVE THE SAME ERRORS AS WHICH A RECALL HAS BEEN ISSUED FOR MY CAR 2005 545 I BMW. AS I HAVE READ AFTER X AMOUNT OF YEARS A RECALL IS FINALIZED I JUST RECEIVED THIS VEHICLE SEVERAL MONTHS AGO SO I FEEL I AM STILL ABLE TO SUCCEED FROM THIS SAFETY RECALL FROM THE MANUFACTURE

NHTSA ID 11139108 · filed Oct 8, 2018
All 34 reports naming airbags

Electrical

Reports naming the electrical system — wiring, battery, charging, control modules, infotainment and electrical accessories.

14
reports

From owner reports, verbatim

The wiring inside of the headlights has dried up and fallen off, leaving bare electrical wire. The resulting was both of the headlights became non operational at night. To replace the headlights in the car with all the factory features is about 3200.00 for parts alone. I know of others who have had this happen, and everyone i know who owns one, has the same exact problem. The vehicle in question barely has 125,000 miles on it. I feel the manufacturer should repair these vehicles at no cost to the owners.

NHTSA ID 11442056 · filed Nov 30, 2021

At approxamitately 1:20pm on July 13, after being parked for a little over an hour I was told that my car was burning. 911 was called immediately and the owner of the establishment went outside and called to the firemen at the station on the other side of the street. Their response was immediate. Response was so quick that damage was limited to the right rear. Which seems that the fire started in the area directly foreward and above the battery

NHTSA ID 11424889 · filed Jul 15, 2021
All 14 reports naming electrical

Brakes

Reports naming service brakes, the antilock braking system, brake hoses, master cylinders or the parking brake.

10
reports

From owner reports, verbatim

MY PASSENGER SIDE AIR BAG LIGHT AND SEAT BELT LIGHT ARE BOTH ON AT ALL TIMES. THE ON BOARD COMPUTER SAYS FAULT IN PASSENGER SIDE SEAT BELT OR SEAT BELT TENSIONER. ALSO THE BACK BRAKES DON'T WORK AT ALL BUT THE FRONT ONES DO. WAS WONDERING IF THIS WAS A RECALL MATTER BEFORE I SPEND THOUSANDS TO FIX THE PROBLEM

NHTSA ID 10960117 · filed Mar 11, 2017

TL* THE CONTACT OWNS A 2005 BMW 545I. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 50 MPH, THE BRAKE PEDAL WAS DEPRESSED BUT FAILED TO RESPOND. AFTER REPEATED ATTEMPTS AND FULL BODILY FORCE, THE VEHICLE THEN CAME TO A STOP.THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR DIAGNOSIS. THE TECHNICIAN INFORMED THE CONTACT THAT THE BRAKE VACUUM PUMP WOULD NEED TO BE REPLACED. THE CONTACT REFERENCED NHTSA CAMPAIGN ID NUMBER 10V446000 (SERVICE BRAKES, HYDRAULIC) BUT WAS ADVISED THAT THE VIN WAS INELIGIBLE UNDER THE RECALL. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE DEFECT. THE APPROXIMATE FAILURE MILEAGE WAS 111,000.

NHTSA ID 10532712 · filed Jul 30, 2013
All 10 reports naming brakes

Seat belts

Reports naming seat belts, buckles, retractors and pretensioners.

9
reports

From owner reports, verbatim

AS I UNDERSTAND A VEHICLE FOR PASSENGER SIDE AIRBAG IN PASSENGER SIDE FREE STREAM HAS BEEN DEALT WITH ALREADY I JUST RECEIVED THIS VEHICLE SEVERAL MONTHS AGO SO IT IS NEW TO ME AND I HAVE THE SAME ERRORS AS WHICH A RECALL HAS BEEN ISSUED FOR MY CAR 2005 545 I BMW. AS I HAVE READ AFTER X AMOUNT OF YEARS A RECALL IS FINALIZED I JUST RECEIVED THIS VEHICLE SEVERAL MONTHS AGO SO I FEEL I AM STILL ABLE TO SUCCEED FROM THIS SAFETY RECALL FROM THE MANUFACTURE

NHTSA ID 11139108 · filed Oct 8, 2018

I AM WRITING TO YOU TO ADDRESS A CURRENT NATIONAL HIGHWAY TRAFFIC ADMINISTRATION (NHTSA) SAFETY RECALL AFFECTING MY VEHICLE (AND PRESUMABLY MANY SIMILAR VEHICLES). I CURRENTLY OWN A 2005 BMW 545I 4-DOOR SEDAN (VIN: [XXX] WITH 84,474 MILES AND HAVE RECENTLY EXPERIENCED A FRONT PASSENGER SEAT OCCUPANT DETECTION MAT MALFUNCTION. THIS SENSOR MALFUNCTION AFFECTS THE DEPLOYMENT OF THE FRONT PASSENGER SEAT AIRBAG IN THE EVENT OF A COLLISION. THE ERROR CODES MY VEHICLE IS DISPLAYING ARE THE SAME AS THOSE ADDRESSED IN THE NHTSA SAFETY RECALL (NHTSA CAMPAIGN NUMBER 08V384000, DATED 5 AUG 2008) INDICATING A PASSENGER AIRBAG HAS MALFUNCTIONED, "OFF", AND WILL NOT DEPLOY IN THE EVENT OF AN EMERGENCY. THE NHTSA RECALL INDICATED BMW IS RECALLING 2004-06 5-SERIES MODELS (INCLUDING THE 545I) EQUIPPED WITH SEAT TYPES THAT MAY PRODUCE SIMILAR ERRORS DUE TO CRACKING THAT DEVELOPS WITH AGE. FRANKLY, I FIND IT RIDICULOUS THAT OTHER VEHICLES WITH THE SAME YEAR, MAKE, AND MODEL ARE EXPERIENCING THE SAME MALFUNCTIONS AND ERRORS AS MY VEHICLE, HOWEVER, THOSE VEHICLES ARE BEING COVERED UNDER A CURRENT BMW SAFETY RECALL WHILE MY VEHICLE IS NOT. IN THE END, MY PASSENGER AIRBAG WILL NOT DEPLOY IN THE EVENT OF A COLLISION FOR THE SAME MALFUNCTIONING SEAT SENSOR, YET, BMW HAS TURNED A BLIND EYE TO MYSELF AND I PRESUME A LARGE NUMBER OF OWNERS WITH THIS SAME PROBLEM. CAN THE NHTSA ADDRESS THIS ISSUE WITH BMW NA? THANK YOU IN ADVANCE FOR YOUR TIME AND CONSIDERATION REGARDING THIS MATTER. PLEASE FEEL FREE TO CONTACT ME AT ANY TIME IF YOU HAVE QUESTIONS REGARDING THIS ISSUE. HAVE A GREAT DAY. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

NHTSA ID 10968554 · filed Mar 26, 2017
All 9 reports naming seat belts

Powertrain (other)

Powertrain reports that are not specifically the engine or transmission — driveshafts, axles, transfer cases and differentials.

8
reports

From owner reports, verbatim

I STARTED HAVING PROBLEMS SEVERAL MONTHS AGO THAT HAS PROGRESSIVELY GOTTEN WORSE. WHEN I ACCELERATE FROM A STOP, IT APPEARS THAT THE AUTOMATIC TRANSMISSION IS STRUGGLING TO GET TO THE NEXT GEAR. THE RPMS WILL FLUCTUATE UP AND DOWN AND SOMETIMES REV WAY UP BEFORE THE CAR KICKS LIKE I HAVE BEEN HIT. IF I TRY TO ACCELERATE FAST FROM A STOP, THE ENGINE WILL REV UP TO ABOUT 5K RPM AND STOP RESPONDING UNTIL I LET OFF THE GAS AND LET THE RPMS DROP DOWN AND THEN IT WILL KICK INTO GEAR. IF I SLOW DOWN TO ALMOST A STOP AND THEN ACCELERATE IT WILL MOST CERTAINLY KICK, SO I HAVE TO BE VERY CAUTIOUS. I HAVE TO MAKE SURE I HAVE PLENTY OF ROOM WHEN PULLING OUT OF AN INTERSECTION BECAUSE I NEVER KNOW WHEN IT WILL ACT UP (WHICH IS MOST OF THE TIME) AND HINDER MY ACCELERATION. ONCE I GET UP TO CRUISING SPEED (ABOVE 45 MPH) IT RUNS SMOOTHLY, BUT IT HAS GOTTEN TO THE POINT THAT I DREAD EVERY TIME I HAVE TO STOP AT AN INTERSECTION OR SLOW WAY DOWN. I TALKED TO THE DEALER AND SAID IF IT WAS THE TRANSMISSION THEN THE SERVICE LIGHT WOULD COME ON. HE ASKED ME WHAT KIND OF GAS I USE AND I SAID SHELL HIGH OCTANE AND HE SAID THAT IS GOOD. OTHER THAN THAT, HE DIDN'T TELL ME MUCH MORE. I WANT TO SELL THE CAR NEXT SPRING BUT WHO WILL BUY IT WITH IT PERFORMING THIS WAY?

NHTSA ID 10765042 · filed Sep 18, 2015

FOR MANY YEARS, AND AFTER MANY "REPAIRS" MY 2005 BMW 545I, WHICH I BOUGHT NEW, HAS NEVER RUN RIGHT. BMW IS AWARE OF THE PROBLEM, DOES ACKNOWLEDGE THAT IT IS AN ISSUE, BUT HAS BEEN UNABLE TO REPAIR IT. I HAVE SPENT MANY THOUSANDS OF DOLLARS IN SEARCH OF A PERMANENT FIX, BUT THE LAST BMW DEALER I DEALT IS MIFFED ON SOLVING THE PROBLEM. WHEN APPROACHING BETWEEN 25-35 MPH, THE TRANSMISSION "SLAMS" AND FEELS LIKE YOU HAVE BEEN REAR-ENDED. IT IS A CONTINUOUS PROBLEM. I HAVE TO SLIGHTLY LET UP ON THE GAS IN THESE SPEEDS IN ORDER FOR THE CAR TO RUN RIGHT WITHOUT AN EMERGENCY LIGHT COMING ON SAYING "TRANSMISSION FAULT; DRIVE MODERATELY." THIS CAN BE A DANGEROUS SITUATION BECAUSE THE CAR IS SENSING THE FAULT AND IT WILL NOT ALLOW ONE TO DRIVE MUCH ABOVE 50 MPH WITHOUT STRAINING THE ENGINE. GOING DOWN THE HIGHWAY AT 50MPH IN MY AREA CAN BE A HAZARDOUS ACTIVITY! THIS HAS BEEN A CONTINUOUS SITUATION WITH THE CAR SINCE I PURCHASED IT UP AND THRU THE PRESENT DATE, AUG, 21, 2014. I HAVE NO FAITH IN THE ENGINE/POWER TRAIN/TRANSMISSION. THIS IS MY FIRST AND LAST BMW. *TR

NHTSA ID 10627222 · filed Aug 21, 2014
All 8 reports naming powertrain (other)

Transmission

Reports naming the automatic or manual transmission, including shifting behaviour, shudder, slipping and transmission control modules.

7
reports

From owner reports, verbatim

2005 BMW 545I. IF THE CAR DOES NOT COME TO A COMPLETE STOP, AND I ACCELERATE WHILE IN A SLOW ROLL, THERE IS AN EXTREMELY HARD SLAM FROM THE TRANSMISSION. THIS IS A KNOWN PROBLEM THROUGHOUT BMW OWNER OF THE 545I SERIES. BMW HAS TO KNOW ABOUT THE FAULT IN EITHER THERE PROGRAMMING OR THERE TRANSMISSION AND SHOULD RECALL AND FIX PROPERLY. ANYONE CAN GO TO THE NUMEROUS BMW FORUMS THROUGHOUT THE INTERNET AND FIND THE MANY THREADS REGARDING THIS ISSUE. *TR

NHTSA ID 10394329 · filed Apr 5, 2011

I OWN A 2005 545I. I WAS PULLING INTO THE GAS STATION TO REFUEL. I BEGAN TO HIT THE BRAKE THE CAR STARTED TO JERK BACK AND FORTH AND THEN IT ACCELERATED ON ITS OWN. I BEGAN TO PUMP THE BRAKE AND THE CAR STOP SHORT OF THE MINI MART THANK GOD! AFTERWARDS A GEAR INDICATOR APPEARED AND THE CAR WENT INTO SAFE MODE AND SHUT OFF. I COULDN'T START THE CAR AND I TRIED FOR THIRTY MINUTES AND ONLY THE GEAR INDICATOR WOULD COME ON. I THEN CALLED A TOW TRUCK COMPANY AFTER THIRTY MINUTES, RIGHT BEFORE THE TOW TRUCK ARRIVED THE CAR STARTED. I TOOK THE CAR TO BMW OF ROXBURY AND I WAS TOLD THAT SINCE MY DSC LIGHT WAS ON THAT NEEDED TO BE REPAIR TO ALLEVIATE THE PROBLEM. AFTER CHALLENGING THEM, HOW CAN A ADD ON FEATURE (TO INCREASE STABILIZATION AND TRACTION) THAT I NEVER USED WHEN IT WAS WORKING CAUSE THE CAR TO DRIVE BY ITSELF. THEY DROPPED THE ISSUES CALLED ME BACK AFTER A HOUR AND SAID THEY DROVE THE CAR AROUND FOR 25 MIN AND NOTHING IS WRONG. ALSO THERE WAS NO RECORD OF THE GEAR INDICATOR COMING ON EVEN THOUGH IT CAME ON TWENTY OR SO TIMES WHEN I WAS TRYING TO START THE CAR. SO I GUESS I WILL GET MY CAR BACK AND PAY THEM A FEW HUNDRED DOLLARS FOR NOTHING. IS FINE AND THERE IS NO RECORD THE GEAR LIGHT EVER CAME ON. SO. *TR

NHTSA ID 10376567 · filed Jan 13, 2011

Too few reports in this category for a page of its own — they appear in the full complaint list.

Other / unspecified

Reports whose component NHTSA recorded as unknown, or that do not map to one of the categories above.

6
reports

From owner reports, verbatim

I WAS JACKING UP MY BMW IN MY GARAGE USING A PROPER FLOOR JACK ON THE RIGHT SIDE REAR JACKPOINT STAND BUILT TO JACK THE CAR UP FROM THE RIGHT REAR. THE JACKPOINT FAILED AFTER IT WAS APPROXIMATELY 6 INCHES OFF GROUND, AND THE VEHICLE DROPPED BACK TO THE FLOOR WHERE THE ENTIRE JACKPOINT WAS NOW COLLAPSED INSIDE OF THE FRAME. I CONTACTED BMW DEALER IN CHAPEL HILL,NC, AND ALSO BMWNA WHO OPENED A CASE UNDER MY VIN NUMBER, AND HAD ME BRING THE VEHICLE INTO THE DEALER FOR AN INSPECTION, AND THAT THEY WOULD LOOK THINGS OVER, AND CORRECT THE SITUATION. THE DEALER TOOK 4 WEEKS TO GET BACK, AND TOLD ME THEY NEEDED TO SEE THE CAR AGAIN TO TAKE PHOTOS, AND LOOK IT OVER AGAIN SO I TOOK IT BACK TO THE SAME DEALER IN CHAPEL HILL, NC (PERFORMANCEBMW). THEY TOOK ANOTHER 4 WEEKS, AND ASKED IF I COULD BRING IT BACK AGAIN AS THEY NEEDED A SPECIALIST WHO TRAVELS TO THE DEALERSHIP TO LOOK OVER THE VEHICLE, AND SO I TOOK IT IN AGAIN A 3RD TIME. I THOUGHT FINALLY THEY WOULD RESOLVE THIS ISSUE, BUT AFTER THE 3RD VISIT THEY HAVE NEGLECTED TO CONTACT ME BACK, AND UPON MYSELF CONTACTING THEM 2 -3 WEEKS AFTER THE VISIT I WAS TOLD IT WOULD NOT BE COVERED ,AND THAT BMWNA WOULD TAKE NO FURTHER ACTION INTO REPAIRING MY VEHICLE. THIS IS A HUGE SAFETY ISSUE WHICH I HAVE READ HAS HAPPENED TO OTHERS, AND THEIR IS ABSOLUTELY NO RUST ON THE UNDERSIDE OF MY CAR, AND IT WAS NOT IN AN ACCIDENT. THE FRAME DID NOT HAVE ANY DAMAGE WHATSOEVER UNTIL THIS JACKPOINT FAILURE, AND NOW THEY JUST WANT TO NOT RETURN MY CALLS, AND NOT HELP AT ALL. ANYONE LOOKING CAN CLEARLY SEE THE JACKPOINT BROKE ON THE INSIDE, AND YOU CAN SEE THE WELD POINTS THAT HAVE FAILED ON THE FRAME. IS THERE ANYTHING YOU COULD POSSIBLY DO TO HELP WITH THIS SINCE IT IS A SERIOUS SAFETY CONCERN. THE FIX WOULD MEAN PULLING THE JACKPOINT BACK DOWN FROM THE INSIDE OF THE FRAME, AND RE-WELDING THE SIDE OF THE JACKPOINT. *TR

NHTSA ID 10537024 · filed Aug 23, 2013

FOR THE PAST 2 YEARS I HAVE BEEN HAVING PROBLEMS WITH MULTIPLE FLAT TIRES. THE DEALER KEPT TELLING ME I HAD BAD TIRES AND I BOUGHT NEW TIRES EVERY TIME. THIS YEAR AGAIN I HAVE 2 FLAT TIRES AND NOW THE DEALER IS TELLING ME I HAVE 3 CRACKED RIMS AND 1 BENT RIM. I DID NOT HIT ANYTHING. MY INSURANCE CARRIER STATE FARM TOLD ME THIS IS A PROBLEM WITH BMW WHEELS AND THEY ARE NOT RESPONSIBLE TO FIX. THE DEALER IS SAYING THEY KNOW NOTHING OF A RIM PROBLEM. BUT WHEN I SEARCHED IT ON LINE I FOUND THOUSANDS OF PEOPLE WITH THE SAME ISSUE. THIS IS A HUGE DANGER TO ME AS WELL AS ANYONE ELSE NEAR ME WHEN THESE RIMS AND TIRES FAIL. *JS

NHTSA ID 10455925 · filed Apr 20, 2012

Too few reports in this category for a page of its own — they appear in the full complaint list.

Steering

Reports naming the steering system — racks, columns, power-steering assist and steering linkage.

5
reports

From owner reports, verbatim

TL* THE CONTACT OWNS A 2005 BMW 545I. THE CONTACT STATED THAT WHILE DRIVING 45 MPH, THE STEERING WHEEL BECAME VERY STIFF AND THE POWER STEERING DEACTIVATED WARNING LAMP ILLUMINATED. THE CONTACT MENTIONED THAT AFTER RESTARTING THE VEHICLE, ALL OF THE WARNING LAMPS ILLUMINATED AND AN ELECTRONIC MALFUNCTION WARNING MESSAGE SHOWED UP BEFORE THE VEHICLE STALLED. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE 120,000. *TR

NHTSA ID 10510213 · filed May 1, 2013

FREQUENT ELECTRONIC MALFUNCTIONS (AVERAGES 1 PER HOUR). CAR WILL ENGAGE CRUISE CONTROL WITH NO WARNING. OCCASIONALLY WILL INCREASE THE CRUISE CONTROL BY 5 MILE PER HOUR INCREMENTS. WILL RANDOMLY SPRAY & WIPE WINDOWS. FREQUENTLY UNLOCKS DOORS & WILL NOT ALLOW THEM TO BE LOCKED AGAIN UNTIL THE CAR IS STOPPED & TURNED OFF. MAKES FREQUENT EMERGENCY CALLS (OFTEN 3-4 TIMES IN AN HOUR). MOVES & ADJUSTS STEERING WHEEL WHILE DRIVING. ACTIVATES TURN SIGNALS. ACTIVATES 4 WAY FLASHERS. ROLLS UP & DOWN WINDOWS WITH NO WARNING. SOMETIMES WILL GO OUTSIDE TO CAR TO FIND WINDOWS ROLLED DOWN WHILE CAR WAS PARKED. ACTIVATES ALARM SIREN WHILE DRIVING. AND MORE ..... *TR

NHTSA ID 10472992 · filed Aug 30, 2012

Too few reports in this category for a page of its own — they appear in the full complaint list.

Engine

Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components.

5
reports

From owner reports, verbatim

The contact owns a 2005 BMW 545I. The contact stated while driving at an undisclosed speed, the accelerator pedal was depressed, and the contact became aware of a ball of white smoke coming from the exhaust. The contact stated that whenever the accelerator pedal was depressed, there was white smoke coming from the exhaust pipe. The vehicle was taken to an independent mechanic where it was diagnosed with a failed crank casting and the protective crank casting valve. The contact was informed that the failure was similar to an undisclosed manufacturer's recall, however the contact's VIN was not associated with the recall. The independent mechanic informed the contact that the smoke was excessive. The vehicle was not repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 122,195.

NHTSA ID 11576234 · filed Mar 8, 2024

CERTAIN BMW MODELS INCLUDING E60 2005 545I ALMOST ALL REQUIRE VALVE SEAL REPLACEMENT DUE TO FAULTY MANUFACTURING DEFECTS. THIS RESULTS IN OIL LEAKING INTO THE ENGINE AND SECONDARY AIR INJECTOR CAUSING SMOKE TO EMIT OUT OF THE TAILPIPES. ALTHOUGH MY CAR PASSED AL COMPUTERIZED SMOG CHECKS, IT DID NOT PASS THE NEW VISUAL TEST BECAUSE OF THESE FAULTY VALVE STEM SEALS. THIS OCCURS AFTE IDLING THE ENGINE FOR 10 MINUTES. THE REPAIR COSTS FOR THIS ARE ABOUT EQUAL TO THE RETAIL VALUE OF THE CAR. EVERY MECHANIC I'VE SPOKEN TO BELIEVES THIS SHOULD BE RECALLED.

NHTSA ID 11014948 · filed Aug 13, 2017

Too few reports in this category for a page of its own — they appear in the full complaint list.

Interior & seats

Reports naming seats, latches, locks, linkages and interior fittings.

4
reports

From owner reports, verbatim

MY CAR HAS THE LIGHT ON FOR AIRBAG AND SEAT BELT DO TO MALFUNCTION OF SEAT PAD SENSOR IN PASSENGER SEAT.CALLED BMW OF AMERICA, AND WAS TOLD THAT MY CAR IS NOT COVERED UNDER THE RECALL.WOULD APPRECIATE YOU LOOKING INTO THE MATTER .THANKS IN ADVANCE.

NHTSA ID 10782275 · filed Oct 15, 2015

2005 BMW 545I E60 FAULT IN PASSENGER RESTRAINT SYSTEM: THIS MODEL BMW HAS EXPERIENCED A FAULT IN THE PASSENGER RESTRAINT SYSTEM AND IS NOT LISTED IN THE PAST RECALL WHICH CAN LEAD TO DANGEROUS SITUATIONS IF AN ACCIDENT OCCURS AND THE RESTRAINT SYSTEM MALFUNCTIONS. THE PROBLEM IS IN THE MAT OF THE PASSENGER SEAT AND UPON A PASSENGER GETTING INTO MY CAR ABOUT A YEAR AGO, I RECEIVED THE ERROR MESSAGE. I SPOKE WITH VARYING BMW DEALERSHIPS (IN DIFFERENT STATES) AND RECEIVED MIXED INFORMATION FROM THE RECALL WASN'T APPROVED YET TO THE CURRENT VERSION OF NO RECALL AND I WOULD HAVE TO PAY THE FULL REPAIR COSTS. SPEAKING WITH BMW OF USA, THERE WAS APPARENTLY AN EXTENDED WARRANTY ISSUED FOR THIS PROBLEM, BUT THE DEALERSHIP NEVER MENTIONED THIS POSSIBILITY TO ME WHEN SPEAKING WITH THEM. AS OF NOW, THE EXTENDED WARRANTY IS EXPIRED SO SHOULD THIS ISSUE OCCUR ON YOUR CAR TODAY - YOU ARE RESPONSIBLE FOR THE FULL COST OF THE REPAIR WHICH IS IN EXCESS OF $1000 AND ADDITIONAL DIAGNOSTIC FEES. THERE IS A VAST AMOUNT OF INFORMATION ON THE POOR QUALITY OF THE PASSENGER SEAT MAT USED BY BMW IN THESE MODELS LEADING TO THIS MALFUNCTION. CAN SOMEONE PLEASE EXPLAIN WHY THE E60 BMW MODELS WERE NOT COVERED IN THE RECALL WHEN THEY ARE EXPERIENCING THE SAME EXACT ISSUE AS OTHER MODELS THAT WERE COVERED? THIS CAN GET SOMEONE SERIOUSLY HURT AND BMW IS PLACING THIS RESPONSIBILITY BACK ON THE CONSUMER WHEN THEY ARE AT FAULT. THIS ISSUE CLEARLY SPANS MANY MORE BMW MODELS THAT WERE LISTED IN THE RECALL AND CONSUMERS ARE BEING FORCED TO PAY THE BILL FOR POOR DECISIONS ON BMW'S PART. IT WOULD BE NICE TO SEE MORE ACTION AND ATTENTION PLACED ON THIS ISSUE BY THE NHTSA. RELATED INSTANCES OF THE SAME ISSUE: NHTSA CAMPAIGN NUMBER: 15V205000 NHTSA CAMPAIGN NUMBER: 13V564000

NHTSA ID 10779344 · filed Oct 2, 2015

Too few reports in this category for a page of its own — they appear in the full complaint list.

Exterior lighting

Reports naming headlights, tail lights, turn signals and other exterior lighting.

3
reports

From owner reports, verbatim

The wiring inside of the headlights has dried up and fallen off, leaving bare electrical wire. The resulting was both of the headlights became non operational at night. To replace the headlights in the car with all the factory features is about 3200.00 for parts alone. I know of others who have had this happen, and everyone i know who owns one, has the same exact problem. The vehicle in question barely has 125,000 miles on it. I feel the manufacturer should repair these vehicles at no cost to the owners.

NHTSA ID 11442056 · filed Nov 30, 2021

HEADLIGHT WIRES ARE ALMOST BARE, AND COULD POSSIBLY SPARK AND CAUSE A FIRE.

NHTSA ID 10845832 · filed Mar 9, 2016

Too few reports in this category for a page of its own — they appear in the full complaint list.

Tires & wheels

Reports naming tires, wheels, hubs, or the tire-pressure monitoring system.

3
reports

From owner reports, verbatim

BOUGHT MY TIRE IN FEBRUARY OF 2015. HAD ISSUE IMMEDIATELY WITH IT DEFLATING ON ITS OWN WITH NO NOTICEABLE LEAKS. TOOK TO TIRE STORE I BOUGHT FROM THEY FOUND NO ISSUES. PUT INFLATE A TIRE IN IT AND SEEMED TO HELP FOR 2 MONTHS. DRIVING DOWN THE ROAD THE OTHER DAY MY TIRE SHREDDED AND THE TREAD ALMOST CAME OFF THE WHEEL. GOT THE SAME TIRE ON OPPOSITE BACK WHEEL, HAVE NO ISSUES AT ALL WITH IT.

NHTSA ID 10776600 · filed Sep 25, 2015

I AM THE SECOND OWNER OF A CERTIFIED PRE-OWNED 2005 BMW 545I. I PURCHASED THE CAR IN JAN 2009 FROM BMW OF PLEASANT GROVE IN SALT LAKE CITY UTAH WITH APPROX. 35,000 MILES. WHEN I DROVE THE CAR OUT OF THE DEALERSHIP IT HAD DUNLOP RUN-FLAT TIRES ON IT. BY AUGUST 31ST 2010 THE CAR HAD APPROXIMATELY 58,000 MILES ON IT AND NEEDED REPLACEMENT TIRES. I TOOK IT TO DISCOUNT TIRE IN SAN DIEGO(PACIFIC BEACH LOCATION) AND HAD (4) NEW MICHELIN TIRES INSTALLED. I DROVE HOME AND THE NEXT DAY ON SEPTEMBER 1ST 2010 WHILE DRIVING TO WORK ONE OF THE TIRES WENT FLAT. I RETURNED TO DISCOUNT TIRE THAT EVENING AND THEY RE-INFLATED THE TIRE AND PLACED IT INTO A WATER TANK TO CHECK FOR LEAKS. THAT IS WHEN THE EMPLOYEE TOLD ME THAT I HAD A CRACKED RIM. I CONTACTED THE BMW OF SAN DIEGO DEALERSHIP REGARDING THIS ISSUE AND AFTER INSPECTING THE RIM THEY STATED THE RIM CRACKED AND "FAILED DUE TO IMPACT" AND CLAIMED THAT I HAD MOST LIKELY HIT A CURB OR A LARGE POT HOLE WHICH CAUSED THE RIM TO CRACK. I WAS FORCED TO BUY A NEW RIM FOR $363 DOLLARS. I AM NOT THE ONLY BMW OWNER WITH THIS PROBLEM. WHILE I WAS AT DISCOUNT TIRE ON SEPTEMBER 1ST 2010 A GENTLEMEN DRIVING A 2005 645I CAME IN AND WAS DIAGNOSED WITH THE EXACT SAME PROBLEM- CRACKED REAR RIM. THE MANAGER AT DISCOUNT TIRE STATED HE SEES 4-5 BMW'S PER WEEK THAT COME IN WITH CRACKED RIMS. BMW REFUSES TO ACKNOWLEDGE THAT THE RIMS ON THEIR VEHICLES ARE NOT PROPERLY DESIGNED, ENGINEERED, OR MANUFACTURED TO WITHSTAND NORMAL DAILY DRIVING CONDITIONS. I HAVE OWNED AND DRIVEN 6 CARS IN MY LIFE AND NEVER ONCE HAVE I CRACKED A RIM IN THE COURSE OF NORMAL DAILY DRIVING. THIS IS A SERIOUS SAFETY HAZARD. IF A RIM WERE TO CRACK AND FAIL AT HIGH SPEED DURING INTERSTATE DRIVING CONDITIONS OVER 65 MPH THIS COULD CAUSE A FATALITY. GREAT BRITAIN CURRENTLY HAS AN INVESTIGATION ONGOING TO LOOK INTO THE PROBLEM WITH ALL OF THE CRACKED/FAULTY BMW RIMS IN THEIR COUNTRY. THE NHTSA NEEDS TO INVESTIGATE THIS AS A MATTER OF PUBLIC SAFETY. *TR

NHTSA ID 10353598 · filed Sep 2, 2010

Too few reports in this category for a page of its own — they appear in the full complaint list.

Body & structure

Reports naming the vehicle structure, frame, body panels, doors, hood and trim.

3
reports

From owner reports, verbatim

DRIVING APPROXIMATELY 50 MPH AN ACCIDENT OCCURRED WHERE THERE WAS OIL IN ROAD. MY CAR LOST CONTROL AND VEERED INTO A GUARD RAIL ON THE HIGHWAY. MY CAR WAS SUBSEQUENTLY TOTALED AND NONE OF MY AIR BAGS DEPLOYED IN THE CRASH.

NHTSA ID 11325833 · filed May 25, 2020

I WAS JACKING UP MY BMW IN MY GARAGE USING A PROPER FLOOR JACK ON THE RIGHT SIDE REAR JACKPOINT STAND BUILT TO JACK THE CAR UP FROM THE RIGHT REAR. THE JACKPOINT FAILED AFTER IT WAS APPROXIMATELY 6 INCHES OFF GROUND, AND THE VEHICLE DROPPED BACK TO THE FLOOR WHERE THE ENTIRE JACKPOINT WAS NOW COLLAPSED INSIDE OF THE FRAME. I CONTACTED BMW DEALER IN CHAPEL HILL,NC, AND ALSO BMWNA WHO OPENED A CASE UNDER MY VIN NUMBER, AND HAD ME BRING THE VEHICLE INTO THE DEALER FOR AN INSPECTION, AND THAT THEY WOULD LOOK THINGS OVER, AND CORRECT THE SITUATION. THE DEALER TOOK 4 WEEKS TO GET BACK, AND TOLD ME THEY NEEDED TO SEE THE CAR AGAIN TO TAKE PHOTOS, AND LOOK IT OVER AGAIN SO I TOOK IT BACK TO THE SAME DEALER IN CHAPEL HILL, NC (PERFORMANCEBMW). THEY TOOK ANOTHER 4 WEEKS, AND ASKED IF I COULD BRING IT BACK AGAIN AS THEY NEEDED A SPECIALIST WHO TRAVELS TO THE DEALERSHIP TO LOOK OVER THE VEHICLE, AND SO I TOOK IT IN AGAIN A 3RD TIME. I THOUGHT FINALLY THEY WOULD RESOLVE THIS ISSUE, BUT AFTER THE 3RD VISIT THEY HAVE NEGLECTED TO CONTACT ME BACK, AND UPON MYSELF CONTACTING THEM 2 -3 WEEKS AFTER THE VISIT I WAS TOLD IT WOULD NOT BE COVERED ,AND THAT BMWNA WOULD TAKE NO FURTHER ACTION INTO REPAIRING MY VEHICLE. THIS IS A HUGE SAFETY ISSUE WHICH I HAVE READ HAS HAPPENED TO OTHERS, AND THEIR IS ABSOLUTELY NO RUST ON THE UNDERSIDE OF MY CAR, AND IT WAS NOT IN AN ACCIDENT. THE FRAME DID NOT HAVE ANY DAMAGE WHATSOEVER UNTIL THIS JACKPOINT FAILURE, AND NOW THEY JUST WANT TO NOT RETURN MY CALLS, AND NOT HELP AT ALL. ANYONE LOOKING CAN CLEARLY SEE THE JACKPOINT BROKE ON THE INSIDE, AND YOU CAN SEE THE WELD POINTS THAT HAVE FAILED ON THE FRAME. IS THERE ANYTHING YOU COULD POSSIBLY DO TO HELP WITH THIS SINCE IT IS A SERIOUS SAFETY CONCERN. THE FIX WOULD MEAN PULLING THE JACKPOINT BACK DOWN FROM THE INSIDE OF THE FRAME, AND RE-WELDING THE SIDE OF THE JACKPOINT. *TR

NHTSA ID 10537024 · filed Aug 23, 2013

Too few reports in this category for a page of its own — they appear in the full complaint list.

Heating & air conditioning

Reports naming the heating, ventilation and air-conditioning system.

2
reports

From owner reports, verbatim

TL* THE CONTACT OWNS A 2005 BMW 545I. WHILE THE SEAT HEATER WAS ACTIVATED, THE FRONT DRIVER'S SEAT BECAME EXTREMELY HOT. SMOKE WAS SEEN COMING FROM THE SEAT AND THE RIGHT SIDE OF THE STEERING WHEEL. THE SEAT HEATER WAS TURNED OFF AND THERE WERE NO WARNING INDICATORS ILLUMINATED. THE CONTACT WAS CONCERNED THAT THIS COULD CAUSE A FIRE. THE VEHICLE WAS TAKEN TO HABBERSTAD BMW NEW AND PRE-OWNED (945 E JERICHO TURNPIKE, HUNTINGTON STATION, NY 11746 (800) 997-9313) WHERE IT WAS DIAGNOSED THAT THE FAULTY HEATER WIRING, THE SEAT, AND THE STEERING WHEEL NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE AND STATED THAT THE VEHICLE WAS NOT COVERED UNDER WARRANTY. THE CONTACT WAS ADVISED NOT TO ACTIVATE THE SEAT HEATER. THE FAILURE MILEAGE WAS 123,000. UPDATED 08/30/17*LJ *TR

NHTSA ID 11011375 · filed Jul 28, 2017

TL* THE CONTACT OWNS A 2005 BMW 545I. THE CONTACT STATED WHENEVER THE AIR CONDITIONER WAS TURNED ON THERE WAS AN OVERPOWERING MILDEW SMELL COMING FROM THE VENTS. THE VEHICLE WAS TAKEN TO A LOCAL REPAIR FACILITY AND THE AIR CONDITIONER WAS DRAINED OF EXCESS WATER. THERE WERE NO PRIOR WARNINGS. THE FAILURE MILEAGE WAS 35,000 AND THE CURRENT MILEAGE WAS 45,000.

NHTSA ID 10336613 · filed Jun 16, 2010

Too few reports in this category for a page of its own — they appear in the full complaint list.

Driver assistance

Reports naming forward-collision avoidance, lane keeping, back-over prevention, cruise control and related electronic driver-assistance systems.

2
reports

From owner reports, verbatim

FREQUENT ELECTRONIC MALFUNCTIONS (AVERAGES 1 PER HOUR). CAR WILL ENGAGE CRUISE CONTROL WITH NO WARNING. OCCASIONALLY WILL INCREASE THE CRUISE CONTROL BY 5 MILE PER HOUR INCREMENTS. WILL RANDOMLY SPRAY & WIPE WINDOWS. FREQUENTLY UNLOCKS DOORS & WILL NOT ALLOW THEM TO BE LOCKED AGAIN UNTIL THE CAR IS STOPPED & TURNED OFF. MAKES FREQUENT EMERGENCY CALLS (OFTEN 3-4 TIMES IN AN HOUR). MOVES & ADJUSTS STEERING WHEEL WHILE DRIVING. ACTIVATES TURN SIGNALS. ACTIVATES 4 WAY FLASHERS. ROLLS UP & DOWN WINDOWS WITH NO WARNING. SOMETIMES WILL GO OUTSIDE TO CAR TO FIND WINDOWS ROLLED DOWN WHILE CAR WAS PARKED. ACTIVATES ALARM SIREN WHILE DRIVING. AND MORE ..... *TR

NHTSA ID 10472992 · filed Aug 30, 2012

I HAVE BEEN REVIEWING BLOGS ON THE 2005 BMW 545I SERIES. ABOUT A MONTH AGO I STARTED EXPERIENCING ISSUES WITH MY CAR. THE CAR IS ACCELERATING AT TIMES ON ITS OWN AS I SWITCH THE TRANSMISSION INTO DRIVE AND I LET GO OF THE BRAKE. IT GIVES A BOOST OF ACCELERATION WHERE I ALMOST HIT MY GARAGE DOOR. ON SEVERAL OCCASIONS WHEN I ROLL FROM A STOP SIGN THE CAR EXPERIENCES A BIG JOLT AS IF I JUST GOT REAR ENDED. IT IS SO HARD THAT MY 4 YEAR OLD GOT FLUSTERED AND STARTED TO CRY. AT 30-40 MILES THE CAR STARTED TO JERK AS WELL. I TOOK IT INTO BMW BUT SINCE THE SENSOR DOES NOT PICK UP THE PROBLEM THEY WAS NOTHING THEY COULD DO ACCORDING TO THEM. THEY INFORMED ME THAT IT IS HARD TO TELL WHAT IS WRONG IT COULD BE TRANSMISSION, SENSOR, BRAKES, ENGINE, ETC...I FEEL THEY KNOW BUT DO NOT KNOW WHAT THE EXTEND OF THE PROBLEM IS. THERE IS A PROBLEM AND THEY NEED TO ADMIT IT AND IT MIGHT BE AN ELECTRONIC ISSUE WITH THE GEAR BOX FUNCTIONALITY. IT SEEMS THEY NEED SOME PRESSURE BEFORE IT CAUSES A FATALITY. THE ACCELERATION AND JOLT ARE A BIG PROBLEM. PLEASE ADDRESS AND LET'S NOT ADD TO YOUR NUMBER OF DEATHS COLUMN BEFORE YOU REACT.

NHTSA ID 10406454 · filed Jun 9, 2011

Too few reports in this category for a page of its own — they appear in the full complaint list.

Visibility

Reports naming windshields, glass, wipers, defrosters and mirrors.

2
reports

From owner reports, verbatim

FREQUENT ELECTRONIC MALFUNCTIONS (AVERAGES 1 PER HOUR). CAR WILL ENGAGE CRUISE CONTROL WITH NO WARNING. OCCASIONALLY WILL INCREASE THE CRUISE CONTROL BY 5 MILE PER HOUR INCREMENTS. WILL RANDOMLY SPRAY & WIPE WINDOWS. FREQUENTLY UNLOCKS DOORS & WILL NOT ALLOW THEM TO BE LOCKED AGAIN UNTIL THE CAR IS STOPPED & TURNED OFF. MAKES FREQUENT EMERGENCY CALLS (OFTEN 3-4 TIMES IN AN HOUR). MOVES & ADJUSTS STEERING WHEEL WHILE DRIVING. ACTIVATES TURN SIGNALS. ACTIVATES 4 WAY FLASHERS. ROLLS UP & DOWN WINDOWS WITH NO WARNING. SOMETIMES WILL GO OUTSIDE TO CAR TO FIND WINDOWS ROLLED DOWN WHILE CAR WAS PARKED. ACTIVATES ALARM SIREN WHILE DRIVING. AND MORE ..... *TR

NHTSA ID 10472992 · filed Aug 30, 2012

2005 BMW 545I STEERING MALFUNCTION LIGHT ILLUMINATED, STALLED WITHOUT WARNING, WINDSHIELD WIPERS DIDN'T WORK WHEN IT RAINED, HEADLIGHTS SHUT OFF AT NIGHT TIME, AND CHECK ENGINE WARNING LIGHT ILLUMINATED. *KB THE NAVIGATION SYSTEM WENT BLANK, THE TURN SIGNALS DID NOT WORK. THE STEERING COLUMN MOTOR WAS REPLACED. THE CONSUMER BELIEVED THERE WAS A SERIOUS ELECTRICAL PROBLEM WITH THE VEHICLE. THE CHECK ENGINE LIGHT ILLUMINATED BECAUSE WATER WAS FOUND IN THE LUGGAGE COMPARTMENT WHICH HAD DAMAGED THE WIRES.*JB

NHTSA ID 10168026 · filed Sep 6, 2006

Too few reports in this category for a page of its own — they appear in the full complaint list.

Fuel system

Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks.

1
report

From owner reports, verbatim

GOOD EVENING ALL, EVERY TIME I FILL UP THE GAS IN THE VEHICLE, THERE IS A STRONG SMELL INSIDE THE CAB. THIS BEGAN OCCURRING ABOUT 4 YEARS AGO BUT HAS CONTINUED THOUGHT MY TIME WITH THE VEHICLE. CURRENTLY, I CANNOT FILL THE TANK AT MORE THAN . IF I DO FILL UP THE VEHICLE TO MORE THAN I FACE HAVING TO SMELL THE FUMES OF THE FUEL INSIDE THE CAB OF THE VEHICLE. THIS IS A SAFETY ISSUE AND SHOULD BE RECALLED. MANY PEOPLE HAVE A SIMILAR COMPLAINT WITH THESE VEHICLES.

NHTSA ID 11115783 · filed Aug 5, 2018

Too few reports in this category for a page of its own — they appear in the full complaint list.

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Elsewhere on this vehicle

Data sources

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