Fuel system
Filed Jul 14, 2019
DESPITE A COMPLETED RECALL FOR THE FUEL PUMP FLANGE, CRACKS IN THE FUEL PUMP DEVELOPED AND LED TO THE FLANGE SNAPPING COMPLETELY INTO TWO PIECES WHILE UNDER PRESSURE. ON A TRIP FROM MEMPHIS TENNESSEE TO RICHMOND VIRGINIA, THE FLANGE BROKE INTO TWO PIECES AND SUBSEQUENTLY COVERED THE RIDER IN GASOLINE AND MADE CONTINUED TRAVEL AN IMPOSSIBILITY. IN ADDITION TO COVERING THE RIDER IN GASOLINE AND RISKING INJURY TO SKIN AND EYES, THE GASOLINE ALSO MADE ITS WAY ONTO THE FRONT TIRE, REDUCING TRACTION, AND ONTO THE FRONT EXHAUST HEADERS, RISKING A FIRE AND/OR EXPLOSION. THIS OCCURRED WHILE THE MOTORCYCLE WAS IN MOTION AT ROUGHLY 55 MPH AND PREDOMINATELY IN A STRAIGHT UP/DOWN POSITION. THE INCIDENT OCCURRED ON A STATE ROUTE OFF OF INTERSTATE 40 NEAR NASHVILLE TENNESSEE.
- NHTSA ID
- 11231788
- Incident
- Jul 10, 2019
- Mileage
- 92,000 mi
Fuel system
Filed Sep 20, 2018
PRIOR RECALL CAMPAIGN 13V-617 FOR FAULTY FUEL PUMPS WAS PERFORMED IN 2014. FUEL PUMP HAS STARTED LEAKING IN THE EXACT SAME MANNER THAT TRIGGERED THE INITIAL RECALL. VEHICLE IS LEAKING FUEL FROM THE SAME PART.
- NHTSA ID
- 11130418
- Incident
- Aug 6, 2018
- Mileage
- 100,000 mi
Fuel system
Filed Jul 24, 2018
THE FUEL PUMP FLANGE CRACKED AND FUEL SPRAYED ALL OVER ME COVERING THE MOTORCYCLE AND MYSELF WITH GASOLINE. THE MOTORCYCLE WAS IN MOTION AND I WAS NOT ABLE TO STOP IMMEDIATELY. I WAS DRIVING TO WORK ON A HIGHWAY AND A SIDE STREET. THE PART THAT CASUED THE ISSUE WAS A FUEL PUMP FLANGE. THIS PART WAS REPAIRED UNDER RECALL 13V-617 IN JULY OF 2015. THE RECALL FIX FAILED AND IS A SAFETY ISSUE.
- NHTSA ID
- 11113287
- Incident
- Jul 12, 2018
- Mileage
- 15 mi
PREMATURE ABS PUMP FAILURE, WHILE DIAGNOSING INOPERATIVE SPEEDOMETER TECHNICIAN FOUND THAT WHEEL SPEED SENSORS ARE GOOD AS ARE VEHICLE CONTROL UNITS CONNECTED TO ABS MODULATOR BUT THERE IS NO COMMUNICATION FROM THE ABS MODULATOR PUMP TO THE CONTROL UNITS, ABS UNIT TEST AS FAILED, TECHNICIAN RECOMMENDS REPLACE ABS PUMP/MODULATOR TO REGAIN ABS AND SPEEDOMETER FUNCTIONALITY AS WELL AS BRAKE LIGHT. BMW PART# 34517715109 ($1,911.99)
- NHTSA ID
- 10853145
- Incident
- Mar 18, 2016
- Mileage
- 18,339 mi
Powertrain (other)
Filed Aug 8, 2014
FIRST FINAL DRIVE FAILURE AT 51K, SECOND AT 71K, FINAL DRIVE SEAL AT 79K, THIRD FINAL DRIVE AT 85K, FOURTH FINAL DRIVE AT 93K. I HAVE PAID FOR THREE OF THEM, WITH THE LATEST COSTING $2600.00 DUE TO THE HOUSING BEING DAMAGED AND NONE AVAILABLE FROM BMW. ONLY OPTION WAS BUYING BRAND NEW FINAL DRIVE. COMPLAINED TO BMW SAN JOSE DEALER WHO CONTACTED REGIONAL GUY. THEIR SOLUTION WAS TO REFUND ME A THIRD OF THEIR COST OF THE FINAL DRIVE ONLY, A WHOPPING $462.19. CONTACTED BMW NA CUSTOMER SERVICE, WAS TOLD THAT THIS IS FINAL DECISION AND THEY WILL NOT BE DOING ANY MORE. *TR
- NHTSA ID
- 10621015
- Incident
- Jul 2, 2014
- Mileage
- 93,000 mi
"BRAKE FAILURE" WARNING LIGHT ILLUMINATED. DIAGNOSED BY DEALER AS FAILED ABS PUMP. ABS NOT FUNCTIONING UNTIL PUMP GETS REPLACED. *TR
- NHTSA ID
- 10606843
- Incident
- Jun 3, 2014
- Mileage
- 30,000 mi
Fuel system
Filed Mar 12, 2014
UPON STARTING THE MOTORCYCLE GAS BEGIN SQUIRTING OUT THE RIGHT SIDE OF THE GAS TANK - APPROXIMATELY 1 QUART WITHIN A MINUTE OR TWO, COVERING MY PANT LEG AND FLOOR. UPON REMOVAL OF THE RIGHT SIDE TANK COVER IT WAS APPARENT THAT THE QUICK RELEASE COUPLING WAS SPLIT OR CRACKED AND WOULD SPEW GAS ANYTIME THE IGNITION WAS TURNED ON. THIS IS A VERY LOW MILEAGE HIGHLY MAINTAINED MOTORCYCLE KEPT IN A TEMPERATURE CONTROLLED GARAGE. THIS COULD HAVE BEEN A SERIOUS SITUATION HAD I BEEN RIDING AT SPEED AND THE GAS IGNITED. MY BMW REPAIR FACILITY INDICATED THAT THIS IS A COMMON FAILING AND SOLD ME THE REPLACEMENT PART THAT IS THE IDENTICAL PLASTIC COUPLING I REMOVED. *TR
- NHTSA ID
- 10568870
- Incident
- Feb 17, 2014
- Mileage
- 875 mi
Fuel system
Filed Dec 24, 2013
FUEL PUMPS WERE FOUND CRACKED WITH BROKEN SEALS AND LEAKING DURING NORMAL SERVICE. *TR
- NHTSA ID
- 10557172
- Incident
- Dec 3, 2013
- Mileage
- 89,000 mi
Fuel system
Filed Oct 23, 2013
BIKE STARTED LEAKING FUEL.. WAS GETTING ON TO RIDER CLOTHING. WHEN DISASSEMBLED IT WAS DISCOVERED THAT THE FUEL WAS COMING FROM CRACK IN PLASTIC PIECE ON FUEL FLANGE. BMW REQUIRED A COMPLETE FUEL PUMP ASSEMBLY (2 PARTS FLANGE AND PUMP) TO BE PURCHASED TO THE AMOUNT OF $500.00.. BUT YOU CAN PURCHASE JUST THE PUMP WITHOUT THE FLANGE SEPARATELY. ACCORDING TO LOCAL BMW SHOP NUMEROUS BIKES ARE COMING IN WITH THIS PROBLEM.. YEARS 2005 TO 2010.. BMW REPLACED THE DEFECTIVE PART WITH METAL RING ON NEW BIKES BUT ARE NOT TAKING CARE OF EXISTING PROBLEMS. WE HAD A 2005 K1200 S THAT HAD THE SAME ISSUE BUT IT HAPPENED WHILE IT WAS STILL UNDER WARRANTY. WE HAVE ANOTHER R1200 GS (2007) THAT WE ASSUME WILL HAVE SAME PROBLEM. WHEN I SPOKE WITH BMW CUSTOMER SERVICE I ASKED THEM IF A RIDER HAD TO CATCH FIRE FOR SOMETHING TO BE DONE. THEIR RESPONSE WAS THAT HAD NOT HAPPENED YET.. ON THE INTERNET THERE ARE NUMEROUS STORIES OF THESE BIKES WITH THIS DANGEROUS FUEL LEAK. THANK YOU FOR YOUR TIME *TR
- NHTSA ID
- 10549250
- Incident
- Aug 1, 2013
- Mileage
- 45,000 mi
Fuel system
Filed Sep 24, 2013
ON TOP OF THE FUEL TANK OF A BMW R1200 GS ADVENTURE IS A PUMP WHERE THE FITTINGS CRACK FROM THE FACTORY SPRAYING GAS OVER THE RIDER AS YOU RIDE. ONE YOU STOP THE FUEL PUDDLES IN THE FUEL PUMP AREA AND DRIPS DOWN THE MOTORCYCLE TANK ONTO THE ENGINE AND A HOT EXHAUST. *JS
- NHTSA ID
- 10545243
- Incident
- Sep 19, 2013
- Mileage
- 25,087 mi
Powertrain (other)
Filed Aug 25, 2013
VIBRATION FELT WHICH WORSENED UNDER POWER AND DIMINISHED WHEN POWER WAS REDUCED. PULLED OFF THE ROAD AND NOTED SMOKE AND ODOR FROM FRONT DRIVE SHAFT U-JOINT AREA. *TR
- NHTSA ID
- 10537143
- Incident
- Aug 22, 2013
- Mileage
- 38,400 mi
Fuel system
Filed Jul 27, 2013
GAS TANK CRACKING AT FUEL SENSOR ELECTRONICS. FUEL LEAK CAUSING FUEL TO POOL AT THE TOP OF THE TANK AND RUN DOWN THE TANK ONTO THE EXHAUST. *TR
- NHTSA ID
- 10532172
- Incident
- Jul 26, 2013
- Mileage
- 29,253 mi
Powertrain (other)
Filed Mar 5, 2013
I WAS GETTING AT A STOP LIGHT AND THE REAR WHEEL LOCKED ABRUPTLY. *TR
- NHTSA ID
- 10501443
- Incident
- Mar 5, 2013
- Mileage
- 60,400 mi
Fuel system
Filed Jan 12, 2013
CRACKS DEVELOPED IN THE FUEL PUMP FLANGE CAUSING FUEL TO LEAK ON THE ENGINE. *TR
- NHTSA ID
- 10492342
- Incident
- Jan 5, 2013
- Mileage
- 63,000 mi
Fuel system
Filed Nov 21, 2012
AT THE SUGGESTION OF A FELLOW BMW MOTORCYCLE CLUB MEMBER, I INSPECTED THE FUEL LINE FITTINGS WHERE THEY ATTACHED TO THE FUEL PUMP. THERE WERE NUMEROUS CRACKS IN THE PLASTIC AROUND ONE OF THE FITTINGS. I WAS PREPARING FOR A SUMMER TRIP WITH A FRIEND WHO ALSO OWNS A R1200 GSA, SO I BOUGHT TWO CLAMPS (SAME KIND AS SOLD BY BEEMER BONEYARD) SO WE COULD AVOID A POTENTIAL FAILURE DURING THE TRIP. I AM DISAPPOINTED THAT BMW DID NOT TAKE RESPONSIBILITY FOR THIS OBVIOUS SAFETY HAZARD. I HAVE SEEN RECALLS FOR OTHER MOTORCYCLES FOR POTENTIALLY DEFECTIVE FUEL LINES, SO WHY IS THIS NOT ANY DIFFERENT? *TR
- NHTSA ID
- 10485387
- Incident
- Feb 1, 2012
- Mileage
- 23,000 mi
Powertrain (other)
Filed Feb 4, 2012
FINAL DRIVE FAILURE, COMMON TO THE SINGLE SIDED SWING ARM. REPLACED CROWN BEARING, NEEDLE SLEEVE, SEAL, AND O RING. THIS IS MY THIRD FAILURE ON THREE DIFFERENT BMW SINGLE SIDED SWING ARM MOTORCYCLES. $625.15 *KB
- NHTSA ID
- 10446648
- Incident
- Jul 21, 2010
- Mileage
- 46,789 mi
Fuel system
Filed Jan 15, 2012
THE FUEL TANK FLANGES HAVE DEVELOPED CRACKS AND NOW GASOLINE LEAKS ONTO THE MOTOR WHILE DRIVING. THE MOTORCYCLE HAS FLANGES ON BOTH THE LEFT AND RIGHT SIDE, BOTH SIDES HAVE THE CRACKS AND THEY ARE IN THE SAME LOCATION. THE CRACKS EXTEND FROM WHERE THE GAS FITTINGS ARE ATTACHED.
- NHTSA ID
- 10443840
- Incident
- Jan 14, 2012
- Mileage
- 21,000 mi
Fuel system
Filed Jun 6, 2011
NEW BMW MOTORCYCLE, 2007 GS ADV. FUEL GAUGE FAILED WITH IN WEEKS. REPAIRED TWICE. 3 MONTHS OUT OF WARRANTY, FAILED AGAIN. DISCOVERED BY RUNNING OUT OF GAS AWAY FROM HOME. REPORTED TO DEALER AND HE INDICATED BMW WOULD NOT FIX. HOWEVER, THIS ISSUE IS SO PROBLEMATIC THAT BMW HAS PUT A DIFFERENT SEND UNIT ON THE NEW BIKES. NOW THE MILEAGE AND MILES LEFT DO NOT WORK. *TR
- NHTSA ID
- 10404553
- Incident
- Feb 5, 2011
- Mileage
- 20,100 mi
Fuel system
Filed Sep 7, 2010
PLASTIC QUICK CONNECT ON TOP OF GAS TANK FUEL PUMP PLATE CRACKED. FUEL UNDER PRESSURE SPRAYED OUT, RUNNING ONTO HOT EXHAUST PIPE. COULD RESULT IN MAJOR FIRE. PLASTIC SEEMS NOT SUITABLE FOR ETHANOL BLENDED FUEL WHICH CAUSES IT TO GET BRITTLE AND CRACK. *TR
- NHTSA ID
- 10354202
- Incident
- Aug 30, 2010
- Mileage
- 32,000 mi
Fuel system
Filed Jul 8, 2010
THE FUEL GAUGE HAS BEEN TO THE DEALER TWICE UNDER WARRANTY AND DOES NOT WORK CORRECTLY. MY BIGGEST COMPLAINT IS THAT THE "MASTER CAUTION" FLASHES FOR 3/4 OF A TANK WITH THE WORDS "FUEL" FLASHING ON THE INSTRUMENT CLUSTER TELLING ME I'M OUT OF GAS. I AM CONCERNED THAT I WILL GET SO USE TO A FLASHING YELLOW TRIANGLE THAT I WILL IGNORE IT. *TR
- NHTSA ID
- 10341946
- Incident
- Jul 6, 2010
- Mileage
- 17,000 mi
Tires & wheels
Filed Oct 23, 2009
TL*THE CONTACT OWNS SHINKO E705 TIRES, DOT# H67VKJE, SIZE 110/90/19 ON A 2007 BMW R1200GS ADVENTURE MOTORCYCLE. YOKOHAMA IS THE TIRE MANUFACTURER. THE DRIVER SIDE REAR TIRE HAS DEVELOPED CRACKS IN BETWEEN THE TIRE TREAD. THE TIRES HAVE NOT BEEN INSPECTED BY THE DEALER. THE CURRENT AND FAILURE MILEAGES WERE 4300.
- NHTSA ID
- 10289466
- Incident
- Oct 7, 2009
- Mileage
- 44,100 mi
Fuel system
Filed Oct 5, 2009
ON OCTOBER 3, 2009, WHILE RIDING MY 2007 BMW R1200GS ADVENTURE, THE ENGINE STOPPED WHILE I WAS DRIVING IN TRAFFIC ON A STATE HIGHWAY HEAR MY HOME FORCING ME TO PULL OFF ONTO A VERY NARROW SHOULDER (WESTERN NC, MOUNTAIN ROADS) AND STOP WITH TRAFFIC PASSING ME BY AT HIGHWAY SPEEDS APPROXIMATELY ONE FOOT FROM MY LEFT SIDE. THE MOTORCYCLE WOULD NOT RESTART FOR SEVERAL MINUTES. EVENTUALLY IT DID RESTART AND I WAS ABLE TO DRIVE APPROXIMATELY FIFTY YARDS BEFORE THE ENGINE AGAIN STOPPED. THIS ALLOWED ME TO GET TO A WIDER SECTION OF SHOULDER WHERE I WAS NOT AT SUCH GREAT RISK FROM TRAFFIC. THE SYMPTOMS INDICATED A LACK OF FUEL. I CHECKED THE QUANTITY OF FUEL IN THE TANK VISUALLY AND FOUND AMPLE FUEL (I HAD DRIVEN LESS THAN ONE HUNDRED MILES SINCE FILLING THE TANK, WELL WITHIN THE FUEL RANGE OF THE VEHICLE). AGAIN, AFTER APPROXIMATELY FIVE MINUTES I WAS ABLE TO RESTART THE ENGINE AND DRIVE APPROXIMATELY 50 YARDS. AFTER ANOTHER FEW MINUTES I WAS ABLE TO RESTART THE ENGINE AND DRIVE ABOUT 50 YARDS. AFTER ANOTHER FEW MINUTES THE ENGINE RESTARTED AND GOT ME APPROXIMATELY ONE MILE TO MY HOME. A CHECK OF ERROR CODES IN THE ONBOARD COMPUTER INDICATED FUEL PUMP FAILURE. ON OCTOBER 5, 2009, I CONTACTED TOURING SPORT BMW REGARDING THE FAILURE AND THEY WERE UNAWARE OF THE NHTSA CAMPAIGN ID NUMBER: 09V319000 REGARDING THIS ISSUE. *TR
- NHTSA ID
- 10286298
- Incident
- Oct 3, 2009
- Mileage
- 22,063 mi
Fuel system
Filed May 14, 2009
FUEL INDICATOR BAD FOR THE SECOND TIME IN 6 MONTHS. RAN OUT OF FUEL THE FIRST TIME WHEN IT SAID I HAD PLENTY. NOW IT SAYS ITS EMPTY WHEN ITS FULL. *TR
- NHTSA ID
- 10268796
- Incident
- May 13, 2009
- Mileage
- 3,200 mi
Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.