RoadVitals

2005 BMW R 1200 RT Owner Complaints

Reports submitted to NHTSA by owners and drivers, shown in full

Data refreshed

Complaints on fileComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
32
Latest Mar 25, 2023
Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
1
Filed in the last 12 monthsReports filed with NHTSA in the trailing 365 days. Recent volume reflects attention and vehicle age as much as anything else.
0
Reports on file since Jul 26, 2005

What this page shows

Our database holds 32 NHTSA owner-reported complaints for the 2005 BMW R 1200 RT. Each one is a report filed by an owner or driver and published by NHTSA without most of them being verified. A complaint is not a confirmed defect, not a recall and not a manufacturer bulletin. Narratives are shown exactly as filed.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Complaints, most recent first

Showing 1–25 of 32 · page 1 of 2

Fuel system
Filed Mar 25, 2023

2005 BMW r1200rt that I have owned since 2016 with little to no issue. Leak from winter storage in the front left side of the engine. It matches a thread of a cracked fuel pump. With your site they submitted the problem under JBN1-18051. Also under a complaint number 10428629. I wish to know if it is a issue that is a recall or something I can submit for BMW to take care of, or if I will need to get fixed myself. I saw that riding with it can result in fuel landing on the ride during transit making it dangerous to ride.

NHTSA ID
11513782
Incident
Mar 24, 2023
Fuel system
Filed Sep 28, 2021

The contact owns a 2005 BMW R 1200 RT. The contact stated while starting the motorcycle and it began to stall. The contact stated no warning light was illuminated. The motorcycle was not drivable. The motorcycle was towed to an independent mechanic and the contact was informed that the fuel pump needed to be replaced. The motorcycle was repaired. The contact stated that on 7/2021, he noticed fuel leaking from the fuel pump onto the engine. The contact called the local dealer and made them aware of the failure. The motorcycle was not repaired but was pending repairs. Upon investigation, the contact associated the failure with NHTSA Campaign Number: 13V617000 (Fuel System, Gasoline) however, the VIN was not included. The manufacturer had not been informed of the failure. The failure mileage was approximately 52,000.

NHTSA ID
11434688
Incident
May 1, 2016
Mileage
52,000 mi
Driver assistanceEngine
Filed Apr 24, 2021

CRACKED THROTTLE CONTROL CABLE CONNECTIONS TO BOTH THROTTLE BODY THROTTLE CONTROL SHAFTS. IF THIS FAILS, THE THROTTLES RETURN TO IDLE WITHOUT ANY ABILITY TO ACCELERATE. THIS TYPE OF FAILURE HAS BEEN REPORTED BY OTHER OWNERS OF THE SAME MODEL. I NEED TO REPAIR PRIOR TO TRAVEL USE TO AVOID THIS SITUATION.

NHTSA ID
11413715
Incident
Apr 24, 2021
Mileage
32,000 mi
Fuel system
Filed Nov 15, 2017

TL* THE CONTACT OWNS A 2005 BMW R1200. WHEN THE CONTACT ATTEMPTED TO START THE CYCLE, IT FAILED AND FUEL WAS LEAKING FROM THE FRONT. THERE WERE NO WARNING INDICATORS ILLUMINATED. THE LOCAL DEALER (HAP'S CYCLE SALES, INC, 2530 17TH ST, SARASOTA, FL, 34234) WAS CONTACTED AT 941-365-3443. THE CONTACT TOOK THE FUEL PUMP APART AND CONFIRMED THROUGH THE PHONE WITH THE DEALER THAT THE COUPLING TO THE FUEL PUMP OF THE FLANGED HAD FRACTURED AND NEEDED TO BE REPLACED. THE CYCLE WAS NOT DIAGNOSED OR REPAIRED BY THE DEALER OR AN INDEPENDENT MECHANIC. THE MANUFACTURER WAS CONTACTED AND STATED THAT THERE WAS NO RECALL ON THE CYCLE. THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 13V617000 (FUEL SYSTEM). THE FAILURE MILEAGE WAS APPROXIMATELY 17,120.

NHTSA ID
11046223
Incident
Nov 8, 2017
Mileage
17,120 mi
Powertrain (other)
Filed Oct 6, 2016

DRIVE SHAFT U-JOINT FAILURE RIDING ON INTERSTATE 5. BIKE STARTED TO VIBRATE AND WHEN CLUTCH WAS DEPRESSED, VIBRATION STOPPED. RELEASED CLUTCH AND VIBRATION STARTED AGAIN. DEPRESSED CLUTCH AGAIN AND PULLED TO SIDE OF THE ROAD BEFORE DRIVE SHAFT LOCKED UP. PULLED BACK REAR BOOT ON FINAL DRIVE AND THERE WAS SMOKE COMING OUT OF THE SWING ARM SHAFT. BMW DEALER DIAGNOSED IT AS A FAILED U-JOINT BUT COULD NOT REPAIR UNLESS THEY REMOVED TRANSMISSION TO REMOVE U-JOINT STUCK ON TRANSMISSION SPLINE. PRICE FOR DRIVE SHAFT ALONE WAS $1,100 DOLLARS PLUS LABOR TO REMOVE TRANSMISSION.

NHTSA ID
10914193
Incident
Sep 30, 2016
Mileage
110,000 mi
Fuel system
Filed Feb 27, 2016

WHILE PULLING AWAY FROM A STOP SIGN THE MOTORCYCLE INCREASED SPEED AND RPM'S IN EXCESS OF THE AMOUNT OF THROTTLE I WAS TWISTING. I IMMEDIATELY PULLED IN THE CLUTCH AND RELEASED THE THROTTLE. THE RPM'S CONTINUED TO CLIMB OVER 4000 AND THE ENGINE SUSTAINED THIS LEVEL. THE MOTORCYCLE WOULD ONLY RETURN TO A NORMAL IDLE LEVEL (1100 RPM) IF I FORCED THE THROTTLE CLOSED (FORWARD TWISTING MOTION). THIS MATTER COULD HAVE BEEN VERY DANGEROUS AND LIFE THREATENING. I DELIVERED THE MOTORCYCLE TO THE BMW DEALER TO HAVE THE MATTER DIAGNOSED. THE BMW MECHANIC ADVISED THAT THE THROTTLE CABLE PULLEY'S HAD BROKEN ON BOTH THROTTLE BOTH THROTTLE BODIES. I WAS FURTHER ADVISED THAT THESE PULLEY'S ARE MADE OF A MOLDED PLASTIC MATERIAL AND THAT THIS MATERIAL BROKE. THE MECHANIC HAS ALSO INFORMED ME THAT THESE PARTS (ALTHOUGH EXTERNAL ON THE THROTTLE BODIES) ARE NOT REPLACEABLE. THE ENTIRE THROTTLE BODIES MUST BE REPLACED. I BELIEVE THAT BMW SHOULD BE RECALL THESE ITEMS FOR THE OBVIOUS SAFETY RISKS RELATED TO THEIR FAILURE.

NHTSA ID
10838801
Incident
Feb 19, 2016
Mileage
169,500 mi
Fuel system
Filed Aug 26, 2014

MOTORCYCLE FUEL GAUGE NOT WORKING. ALWAYS SHOWING EMPTY. TOOK MOTORCYCLE TO DEALER AND HAD FUEL LEVEL SENSOR REPLACED. MOTORCYCLE FUEL GAUGE NOW SHOWING FULL ALL THE TIME UNTIL ONE RECENT FUEL FILL UP IT WENT BACK TO SHOWING EMPTY. I HAD BEEN USING THE TRIP METER TO JUDGE FUEL LEVEL FILLING THE TANK AT 250 MILES. ON THE DATE OF THIS INCIDENT, IN THE MIDDLE OF HEAVY TRAFFIC, I RAN OUT OF FUEL AT APPROX. 200 MILES. I MANAGED TO GET OFF OF THE ROAD WITHOUT GETTING RUN OVER. I HAVE CALLED BMW NORTH AMERICA AND WAS TOLD THAT THE FUEL SENSOR PROBLEM WAS NOT KNOWN ABOUT BUT THAT SHE WOULD TAKE MY COMPLAINT. I HAVE READ MANY, MANY......MANY COMPLAINTS FROM BMW OWNERS ABOUT THIS PROBLEM. I WAS TOLD BY A DEALER THAT BMW HAD EXTENDED THE WARRANTY TO COVER THIS PROBLEM FOR 12 YEARS BUT BMW HAD NOT FIXED THE PROBLEM. THEY WOULD JUST CONTINUE TO REPLACE THE SENSORS UNTIL THE 12 YEARS PASSED. THIS IS A SERIOUS PROBLEM EVIDENTLY NOT TAKEN SERIOUSLY BY BMW. IN THE LATTER PART OF 2010 THEY WENT BACK TO A FLOAT STYLE SENSOR BUT HAVE MADE NO ATTEMPT TO FIX THE PROBLEM CREATED BY A POSSIBLE MATERIAL DEFECT AND/OR POOR DESIGN IN THEIR FUEL LEVEL SENSORS INSTALLED IN MODEL YEARS 2005 THROUGH MIDDLE OF 2010. *TR

NHTSA ID
10628565
Incident
Aug 25, 2014
Mileage
22,000 mi
Fuel system
Filed May 14, 2014

REPORT RECEIPT DATE: DEC 12, 2013 NHTSA CAMPAIGN NUMBER: 13V617000 COMPONENT(S): FUEL SYSTEM, GASOLINE MY COMPLAINT : RECALL LETTER NOT RECEIVED FROM BMW. *TR

NHTSA ID
10588441
Incident
May 14, 2014
Mileage
42,300 mi
Fuel system
Filed Nov 11, 2013

AFTER FILLING MY BMW MOTORCYCLE WITH GAS I PARKED IT TO VISIT WITH SOME OTHER RIDERS. AFTER A SHORT TIME RETURNED TO MY BIKE TO FIND GAS RUNNING ONTO THE HOT ENGINE AND POOLING ON THE GROUND. LEFT THE BIKE WENT HOME GOT A TRAILER AND TOOK IT HOME. I DRAINED THE GAS, TOOK THE COVER OFF THE GAS TANK AND FOUND THE QUICK DISCONNECT ON THE FUEL LINE CRACKED ALLOWING FUEL TO RUN DOWN THE TANK AND ONTO THE ENGINE. *TR

NHTSA ID
10551749
Incident
Nov 10, 2013
Mileage
21,000 mi
Fuel system
Filed Oct 6, 2013

WHILE RIDING MY BMW R1200RT TODAY I STARTED SMELLING GAS. I RETURNED HOME AND PUT THE MOTORCYCLE IN THE GARAGE. IT HAD A VERY STRONG GAS SMELL COMING FROM IT. I REMOVED THE LEFT UPPER FAIRING TO INSPECT THE FUEL PUMP AREA. ON TOP OF THE FUEL PUMP RAW GASOLINE WAS POOLED AND LEAKING DOWN THE SIDE OF THE GAS TANK TOWARDS THE LEFT CYLINDER EXHAUST PIPE NEAR THE CYLINDER HEAD. THANK GOODNESS ENOUGH GAS HAD NOT LEAKED YET TO RUN ALL THE WAY DOWN TO THE EXHAUST PIPE! I TURNED THE KEY ON TO ENERGIZE THE ELECTRIC FUEL PUMP AND PRESSURIZE THE FUEL SYSTEM TO SEE WHERE THE GAS WAS LEAKING FROM. IT IS LEAKING FROM THE FEMALE PLASTIC FUEL FITTING THAT IS PART OF THE PLASTIC GAS TANK. THERE ARE MULTIPLE CRACKS RADIATING FROM THIS FEMALE FUEL FITTING AND I CAN SEE GASOLINE DRIBBLING OUT OF AT LEAST ONE CRACK AT A FAST ENOUGH RATE TO PUDDLE ON TOP OF THE FUEL PUMP. THIS IS VERY DANGEROUS AND COULD EASILY CAUSE A FIRE WHILE I AM RIDING DOWN THE ROAD. *TR

NHTSA ID
10546944
Incident
Oct 6, 2013
Mileage
49,753 mi
Fuel system
Filed Apr 4, 2013

PLASTIC FEMALE FITTING ON TOP OF FUEL PUMP HAS SEVERAL CRACKS WHICH WILL EVENTUALLY RESULT IN FUEL LEAKAGE. *TR

NHTSA ID
10507044
Incident
Apr 4, 2013
Mileage
14,500 mi
Fuel system
Filed Mar 22, 2013

FUEL LEAK FROM THREADS ON TANK. *TR

NHTSA ID
10504130
Incident
May 8, 2012
Mileage
97,163 mi
Fuel system
Filed Feb 23, 2013

THE FUEL STRIP FAILED ON THE MOTORCYCLE. THIS IS A WELL KNOWN ISSUE WITH THESE MOTORCYCLE, EVEN BY BMW. THIS COULD CREATE A SERIOUS SAFETY ISSUE IF THE FUEL QUANTITY DEPLETES ON A BUSY INTERSTATE OR IN A BUSY INTERSECTION. *TR

NHTSA ID
10499798
Incident
Dec 4, 2012
Mileage
11,750 mi
Fuel system
Filed Feb 22, 2013

I WAS RIDING MY MOTORCYCLE IN THE RIGHT HAND LANE IN A 50MPH RESIDENTIAL ZONE IN FAIRLY HEAVY EVENING TRAFFIC WHEN THE ENGINE STARTED TO SEVERELY MISFIRE AND STUMBLE / SPUTTER. LUCKILY I WAS IN THE RIGHT HAND LANE BECAUSE THE ENGINE THEN DIED AND I WAS ABLE TO PULL TO THE SIDE WITHOUT TOO MUCH DIFFICULTY ALTHOUGH THE VEHICLE BEHIND CAME VERY CLOSE TO ME SINCE THE BIKE SO RAPIDLY SLOWED WITHOUT MY BRAKELIGHT ON TO INDICATE A SLOW DOWN. THE BIKE WOULD NOT RESTART AND I HAD A FRIEND TRAILER IT TO MY HOUSE, SINCE THIS WAS AT NIGHT AND THE DEALERSHIP WAS CLOSED. UPON INVESTIGATION, I FOUND THE GAS TANK WAS BONE DRY, WHICH CAME AS A HUGE SURPRISE SINCE THE GAS GAUGE SHOWED A 1/4 TANK REMAINING AND OVER 100 MILES TO GO BEFORE EMPTY. I PUT A GALLON OF GAS IN IT AND IT STARTED RIGHT UP. I TOOK IT TO THE DEALER IN THE MORNING AND THEY HAD TO REPLACE THE FUEL SENSOR FILM STRIP TO THE TUNE OF $265.68, WHICH MY EXTENDED WARRANTY COVERED EXCEPT FOR THE $50 DEDUCTIBLE. I CONSIDER MYSELF VERY LUCKY THAT THIS DID NOT HAPPEN ON THE FREEWAY IN HEAVY TRAFFIC AS THE OUTCOME MIGHT HAVE BEEN RADICALLY DIFFERENT. *TR

NHTSA ID
10499667
Incident
Feb 8, 2012
Mileage
32,191 mi
Brakes
Filed Aug 19, 2012

ABS MODULATOR FAILED. $3500 REPAIR. *TR

NHTSA ID
10471471
Incident
Aug 2, 2010
Mileage
21,000 mi
Fuel system
Filed Jul 8, 2012

THIS FAILURE IS NOT LIMITED TO THE 2005 BMW R1200RT. THE SAME FUEL PUMP IS USED FROM 2005-2009 IN THE RT1200RT AND R1200GS. THE FUEL PUMP HOUSING HIGH-PRESSURE FUEL QUICK DISCONNECT REINFORCEMENT FLANGE CRACKS UNDER HIGH PRESSURE CYCLING AND LEAKS, SENDING RAW FUEL DOWN THE LEFT FAIRING IN CLOSE PROXIMITY OF THE VEHICLES LEFT EXHAUST PIPE AND IGNITION SYSTEM COMPONENTS. THE MOTORCYCLE FAIRING EFFECTIVELY CAPTURES THE FUEL VAPORS CREATING A SIGNIFICANT RISK FOR FIRE. IN ADDITION, LEAKING FUEL, STREAMING ALONG THE LEFT FAIRING IS EXHAUSTED ON THE RIDERS LEFT LEG, CREATING SIGNIFICANT RISK FOR THE RIDER EVEN AFTER DISMOUNTING THE VEHICLE. CONSEQUENCES OF FAILURE THE COMBINATION OF HIGH FUEL PRESSURE AND NEGLIGENT DESIGN CREATE SUBSTANTIAL RISK FOR RIDERS OF THE IMPACTED VEHICLES. CONSEQUENCES OF THIS FAILURE ARE OUTLINED BELOW: 1. RIDERS BECOME FUEL SOAKED AS FUEL LEAKS DOWN THE LEFT FAIRING AND THEN IS FORCED BY FAIRING AIRFLOW DYNAMICS ON TO THE RIDERS LEFT LEG. 2. FUEL VAPORS, CAPTURED BY THE FAIRING AND HEATED BY THE EXHAUST PIPE BECOME EXTREMELY VOLATILE AND COULD LEAD TO A FIRE AND/OR EXPLOSION. 3. FUEL VAPORS RISING FROM THE FAIRING AND EXITING THE TOP OF THE FAIRING BETWEEN THE INSTRUMENT PANEL AND FUEL TANK, ARE BLOWN BY AIRFLOW INTO THE RIDERS FACE. THE CARCINOGENIC ASPECTS OF FUEL INHALATION ARE DOCUMENTED. EXAMINATION OF THE FUEL PUMP ASSEMBLY SUGGESTS THAT THE HIGH-PRESSURE FUEL QUICK DISCONNECT REINFORCEMENT FLANGE WAS INADEQUATELY DESIGNED FOR THE FUEL PUMP OUTLET PRESSURES. THE NON-METALLIC (COMPOSITE) PUMP HOUSING COMBINED WITH A COMPOSITE HIGH-PRESSURE DISCONNECT FITTING IS UNSUITED FOR THE PART. HIGH PUMP PRESSURE EXPANDS THE COMPOSITE HIGH-PRESSURE FITTING CAUSING IT TO READILY LOAD THE FUEL PUMP HIGH-PRESSURE QUICK DISCONNECT FLANGE. OVER TIME, PRESSURE CYCLING CAUSES THE QUICK DISCONNECT REINFORCEMENT FLANGE TO CRACK ALLOWING FUEL TO LEAK. *TR

NHTSA ID
10464617
Incident
Jul 6, 2012
Mileage
22,000 mi
Fuel system
Filed Jun 22, 2012

FUEL TANK QUICK DISCONNECT CRACKED SPILLING FUEL WHILE RIDING. *TT

NHTSA ID
10462747
Incident
Jun 20, 2012
Mileage
42,000 mi
Fuel system
Filed Apr 11, 2012

TL* THE CONTACT OWNS A 2005 BMW R 1200 RT. WHILE PARKED WITH THE ENGINE RUNNING, FUEL BEGAN TO SPILL ONTO THE ENGINE AND ONTO THE CONTACT. THE CONTACT INSPECTED THE VEHICLE AND NOTICED A FRACTURE ON THE FUEL FLANGE NEAR THE FUEL PUMP QUICK DISCONNECT. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR A DIAGNOSTIC TEST. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 53,000.

NHTSA ID
10454834
Incident
Apr 10, 2012
Mileage
53,000 mi
Body & structureBrakes
Filed Feb 6, 2012

2005 BMW R 1200 RT REAL WHEEL FLANGE CRACKED THIS FLANGE SUPPORTS THE REAR WHEEL BRAKE DISC AND ALSO THE REAR WHEEL ITSELF COMPLETE FAILURE OF THIS FLANGE WOULD RESULT IN TOTAL LOSS OF CONTROL OF VEHICLE. *TR

NHTSA ID
10446835
Incident
Jan 7, 2012
Mileage
41,000 mi
Fuel system
Filed Jan 30, 2012

CRACKS ON THE HIGH PRESSURE SIDE OF FUEL PUMP AT THE FITTING. THIS WILL CAUSE FUEL TO LEAK UNDER OPERATION WITH POSSIBLE FIRE. PUMP DESIGN IS FAULTY AND A RECALL SHOULD BE INTIATED FOR THIS DANGEROUS PROBLEM. *TT

NHTSA ID
10445888
Incident
Jan 30, 2012
Mileage
58,461 mi
Fuel system
Filed Jan 29, 2012

CRACKS HAVE DEVELOPED IN THE FUEL QUICK DISCONNECT REINFORCEMENT FLANGE ON THE FUEL PUMP HOUSING. THIS COULD LEAD TO A FUEL LEAK (AND HAS IN MANY CASES) ON TO THE EXHAUST PIPE, IGNITION SYSTEM COMPONENTS, AND MY LEFT LEG. *TT

NHTSA ID
10445779
Incident
Jan 29, 2012
Mileage
66,051 mi
Fuel system
Filed Jan 23, 2012

MULTIPLE CRACKS IN FUEL PUMP HOUSING AT FLANGE WHERE FUEL LINE CONNECTS. ODOR AND GAS LEAKAGE. *TR

NHTSA ID
10444876
Incident
Jan 23, 2012
Mileage
24,000 mi
Fuel system
Filed Jan 20, 2012

FUEL PUMP FLANGE CRACKED IN AT LEAST FOUR PLACES THAT I CAN PHOTOGRAPH. FOR HOW LONG THIS HAS BEEN I CANNOT DETERMINE. ALTHOUGH IT IS NOT LEAKING FUEL AT THIS TIME SEVERAL RIDERS OF THIS MODEL HAVE EXPERIENCED THE EXACT FLANGE FAILURE THAT RESULTED IN FUEL FLOWING OUT OF THE CRACK AND ONTO THE MOTORCYCLE AND RIDER. FUEL ON A PERSON, IN THE AIR AND ON THE VEHICLE IS A CHEMICAL HAZARD AND ENVIRONMENTAL HAZARD AT THE VERY LEAST AND FUEL IN THE PRESENCE OF AN IGNITION SOURCE INCHES AWAY IS DEADLY. I BELIEVE IT IS A MAJOR SAFETY ISSUE AND SOMETHING SHOULD BE DONE ABOUT IT BY THE MANUFACTURER. 8TT

NHTSA ID
10444670
Incident
Jan 20, 2012
Mileage
83,000 mi
Fuel system
Filed Nov 15, 2011

FUEL WAS LEAKING FROM THE FLANGE AROUND THE FEMALE QUICK-DISCONNECT FITTING. PLASTIC FLANGE IS LOCATED ON TOP OF FUEL TANK. REPLACED PLASTIC FITTING WITH METAL ONE BUT LEAKS CONTINUED. PLACED ORIGINAL FITTING BACK AND USED A FUEL-RESISTANT SEALING COMPOUND TO STOP LEAKS. HAVE NOT EXPERIENCED ANY LARGE LEAKS RECENTLY BUT AM CONCERNED THIS PATCH WILL START LEAKING AGAIN. IT WAS A FRIGHTENING EXPERIENCE TO BE RIDING AND SEEING GAS SPLATTER ON YOUR CLOTHES - COULDN'T WAIT UNTIL I GOT HOME. THE FLANGE DESIGN IS AT FAULT BECAUSE IT PREVENTS A SOLID CONNECTION OF HIGH PRESSURE GASOLINE LINES TO THE FUEL TANK. *TR

NHTSA ID
10435984
Incident
Nov 19, 2010
Mileage
75,076 mi
Fuel system
Filed Oct 1, 2011

FAILURE OF THE FUEL PUMP HOUSING HIGH-PRESSURE FUEL QUICK DISCONNECT REINFORCEMENT FLANGE CRACKS UNDER HIGH PRESSURE CYCLING AND LEAKS, SENDING RAW FUEL DOWN THE LEFT FAIRING IN CLOSE PROXIMITY OF THE VEHICLES LEFT EXHAUST PIPE AND IGNITION SYSTEM COMPONENTS. THE VEHICLES FAIRING EFFECTIVELY CAPTURES THE FUEL VAPORS CREATING A SIGNIFICANT RISK FOR FIRE. IN ADDITION, LEAKING FUEL, STREAMING ALONG THE LEFT FAIRING IS EXHAUSTED ON THE RIDERS LEFT LEG, CREATING SIGNIFICANT RISK FOR THE RIDER EVEN AFTER DISMOUNTING THE VEHICLE. CONSEQUENCES OF FAILURE THE COMBINATION OF HIGH FUEL PRESSURE AND NEGLIGENT DESIGN CREATE SUBSTANTIAL RISK FOR RIDERS OF THE IMPACTED VEHICLES. THERE ARE MULTIPLE NEGATIVE CONSEQUENCES OF THIS FAILURE, A FEW OF WHICH ARE OUTLINED BELOW: 1. RIDERS BECOME FUEL SOAKED AS FUEL LEAKS DOWN THE LEFT FAIRING AND THEN IS FORCED BY FAIRING AIRFLOW DYNAMICS ON TO THE RIDERS LEFT LEG. 2. FUEL VAPORS, CAPTURED BY THE FAIRING AND HEATED BY THE EXHAUST PIPE BECOME EXTREMELY VOLATILE AND COULD LEAD TO A FIRE AND/OR EXPLOSION. 3. FUEL VAPORS RISING FROM THE FAIRING AND EXITING THE TOP OF THE FAIRING BETWEEN THE INSTRUMENT PANEL AND FUEL TANK, ARE BLOWN BY AIRFLOW INTO THE RIDERS FACE. THE CARCINOGENIC ASPECTS OF FUEL INHALATION ARE DOCUMENTED. PRELIMINARY ANALYSIS EXAMINATION OF THE FUEL PUMP ASSEMBLY SUGGESTS THAT THE HIGH-PRESSURE FUEL QUICK DISCONNECT REINFORCEMENT FLANGE WAS INADEQUATELY DESIGNED FOR THE FUEL PUMP OUTLET PRESSURES. BMW'S CHOICE OF A NON-METALLIC (COMPOSITE) PUMP HOUSING COMBINED WITH A COMPOSITE HIGH-PRESSURE DISCONNECT FITTING WAS UNWISE AND THE FAILURE MECHANISM IS OBVIOUS. HIGH PUMP PRESSURE EXPANDS THE COMPOSITE HIGH-PRESSURE FITTING CAUSING IT TO READILY LOAD THE FUEL PUMP HIGH-PRESSURE QUICK DISCONNECT FLANGE. OVER TIME, PRESSURE CYCLING CAUSES THE QUICK DISCONNECT REINFORCEMENT FLANGE TO CRACK ALLOWING FUEL TO LEAK. UPDATED 10/20/11.*JB

NHTSA ID
10428629
Incident
Sep 30, 2011
Mileage
23,733 mi

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Narrow this down by component

Categories with enough reports to have a page of their own

Data sources

Data on this page last refreshed .