RoadVitals

2004 Caterpillar C15 Recalls

Safety recall campaigns filed with NHTSA that cover this model year

Recalls apply to specific vehicles, not to every vehicle of a model year. Check your VIN with NHTSA or your manufacturer's dealer to confirm whether a recall affects your vehicle.

Check a VIN on NHTSA.gov
Recall campaignsA safety recall is issued when a manufacturer or NHTSA determines that a vehicle has a safety-related defect or does not comply with a federal motor vehicle safety standard. Recall repairs are free. Whether a specific vehicle is covered depends on its VIN — a recall listed for a model year does not necessarily apply to every vehicle of that year.
1
Newest Dec 12, 2005
Carrying an NHTSA advisoryCampaigns where NHTSA told owners not to drive the vehicle, or to park it outside, until the repair is done.
0
Open investigationsNHTSA opens an investigation to examine whether a safety defect may exist. An open investigation is not a determination that a defect exists, and many investigations close without a recall. Investigations can, however, lead to one.
0
1 investigation on file

Recall campaigns

1 campaign cover this model year — what the defect is, what it could cause, and what the remedy is

05E078000

ENGINE AND ENGINE COOLING

Dec 12, 2005
55,794 units potentially affected
The defect: CERTAIN 2004 AND 2005 C15 DIESEL ENGINES MANUFACTURED BY CATERPILLAR BETWEEN OCTOBER 2003 AND APRIL 2005. THE VARIABLE VALVE ACTUATION OIL LINE (VVA LINE) USED ON 6 CYLINDER, 15L TURBOCHARGED AND AIR-TO-AIR AFTERCOOLED DIESEL ENGINES OF 435-550 HORSEPOWER MAY WEAR AGAINST THE SHARP EDGE OF THE CYLINDER HEAD IF NOT ORIENTED CORRECTLY.
The risk: OIL LINE WEAR MAY CAUSE AN OIL LEAK AND A POTENTIAL FIRE HAZARD.
The remedy: OWNERS OR DEALERS WILL INSPECT THE VVA LINE FOR WEAR. IF VVA LINE WEAR IS NOTED, DEALERS WILL REPLACE THE LINE. A CLIP WILL BE ADDED TO PREVENT FUTURE LINE WEAR. THE RECALL BEGAN ON APRIL 17, 2006.
CATERPILLAR INC.View on NHTSA.gov

What a recall is

Safety recall
A safety recall is issued when a manufacturer or NHTSA determines that a vehicle has a safety-related defect or does not comply with a federal motor vehicle safety standard. Recall repairs are free. Whether a specific vehicle is covered depends on its VIN — a recall listed for a model year does not necessarily apply to every vehicle of that year.
Safety investigation
NHTSA opens an investigation to examine whether a safety defect may exist. An open investigation is not a determination that a defect exists, and many investigations close without a recall. Investigations can, however, lead to one.
Manufacturer communication
Manufacturers file copies of the bulletins they send to dealers with NHTSA. These often describe diagnostic or repair procedures for a known condition. They are not recalls: repairs described in a bulletin are usually only free if the vehicle is still under warranty or the manufacturer has extended coverage.

Safety investigations

NHTSA inquiries naming this vehicle. An investigation is not a finding of a defect, and it is not a recall.

PE05049ClosedPreliminary Evaluation

ENGINE FIRES

Opened Sep 9, 2005
Closed Dec 16, 2005

THE OPENING OF THIS INVESTIGATION WAS BASED ON TWO ISSUES, THE FIRSTBEING A PRODUCT IMPROVEMENT PROGRAM (PIP) RELEASED BY CATERPILLAR (PI30821) RELATING TO AN OIL LINE LEAK ON CERTAIN C15 ENGINES THAT CAN OCCUR AT THE RIGHT REAR TURBO-CHARGER SIDE OF THE ENGINE.THIS PIP INCLUDES A LETTER SENT TO OWNERS OF THE C15 ENGINES THAT STATES THAT THE MANUFACTURER URGES THE OWNER TO HAVE THE SERVICE PERFORMED FOR YOUR ADDED SAFETY AND SATISFACTION.THE SECOND ISSUE WAS A REPORT FORWARDED TO ODI FROM A FIRE INVESTIGATOR IN CANADA.THIS INVESTIGATOR REPORTED THAT HE HAD INVESTIGATED A FIRE ON A 2005 MODEL YEAR KENWORTH T800 WITH A CATERPILLAR C15 ENGINE.THE INVESTIGATION FOUND THE FIRE ORIGINATED AT THE RIGHT REAR OF THE ENGINE COMPARTMENT.PHOTOGRAPHS OF THE BURNED VEHICLE WERE FORWARDED WITH THE REPORT.AS A RESULT OF ODITHE OPENING OF THIS INVESTIGATION WAS BASED ON TWO ISSUES, THE FIRSTBEING A PRODUCT IMPROVEMENT PROGRAM (PIP) RELEASED BY CATERPILLAR (PI30821) RELATING TO AN OIL LINE LEAK ON CERTAIN C15 ENGINES THAT CAN OCCUR AT THE RIGHT REAR TURBO-CHARGER SIDE OF THE ENGINE.THIS PIP INCLUDES A LETTER SENT TO OWNERS OF THE C15 ENGINES THAT STATES THAT THE MANUFACTURER URGES THE OWNER TO HAVE THE SERVICE PERFORMED FOR YOUR ADDED SAFETY AND SATISFACTION.THE SECOND ISSUE WAS A REPORT FORWARDED TO ODI FROM A FIRE INVESTIGATOR IN CANADA.THIS INVESTIGATOR REPORTED THAT HE HAD INVESTIGATED A FIRE ON A 2005 MODEL YEAR KENWORTH T800 WITH A CATERPILLAR C15 ENGINE.THE INVESTIGATION FOUND THE FIRE ORIGINATED AT THE RIGHT REAR OF THE ENGINE COMPARTMENT.PHOTOGRAPHS OF THE BURNED VEHICLE WERE FORWARDED WITH THE REPORT.AS A RESULT OF ODI?S INVESTIGATION, CATERPILLAR HAS AGREED TO CONVERT THE PIP TOA SAFETY RECALL.THE RECALL REMEDY WILL INVOLVE THE ADDITION OF A CLIP THAT WILL PREVENT VVA LINE ABRASION AND THE REPLACEMENT OF THE VVA LINE IF INSPECTIONS SHOWS SIGNS OF WEAR.THE VEHICLE MANUFACTURERS ( FREIGHTLINER, WESTERN STAR, AND PACCAR) WILL BE NOTIFIFIED BY CATERPILLAR.A COPY OF CATERPILLAR'S RECALL IS ATTACHED.A COPY OF THE RECALL IS ATTACHED.CATERPILLAR'S ACTION RESOLVES THE ISSUES RAISED BY THIS INVESTIGATION AND, THEREFORE, THIS INVESTIGATION IS CLOSED.

ENGINE AND ENGINE COOLING:ENGINE:DIESELLed to recall 05E078000

Elsewhere on this vehicle

Data sources