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2007 Chrysler Aspen 4X2 Fuel system Problems

Owner-reported complaints naming the fuel system system, filed with NHTSA

Data refreshed

Fuel system reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
14
Latest Sep 14, 2015
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
50%
of 28 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
0
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
0

What this page shows

Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks. Every record below is an owner-reported complaint about the 2007 Chrysler Aspen 4X2 submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 14 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming fuel system

Shown in the owner’s own words, exactly as filed

Fuel system
Filed Sep 14, 2015

ASPEN HAS ONLY 16000 MILES AND HAS A HORRIBLE PROBLEM OF BURPING FUEL OUT OF THE TANK WHEN FILLING UP AT WHAT EVER PRESSURE ONE HOLDS THE NOZZLE. EVERY TIME TANK IS FILLED IT DUMPS OUT 1 TO 2 GALLONS OF FULL ON MYSELF AND THE BODY OF THE CAR AS WELL AS ON THE GROUND. I HAVE TAKEN IT TO CHRYSLER ONLY TO BE TOLD THAT A RECALL HAS NOT BEEN ISSUE YET A TSB HAS BEEN ISSUED BY CHRYSLER THEM SELVES ACKNOWLEDGING THE PROBLEM AND THE SOLUTION FOR THE LIFE OF THE VEHICLE. TSB 14-001-12 CLASSIFYING IT AS AN EXTENDED WARRANTY BULLETIN. ACKNOWLEDGING THAT CHRYSLER IS AWARE OF THE PROBLEM BEING A STUCK FLAPPER IN THE GAS TANK. CHRYSLER IS NOT WANTING TO RESOLVE THE PROBLEM IN MY VEHICLE SAYING THAT THEY DON'T HAVE A SPECIFIC RECALL NOTED AND THAT THE TSB BULLETIN IS FOR THERE OWN TECHS AND NOT FOR CUSTOMER AWARENESS. EVERY TIME I OR MY WIFE FILL THE TANK IN THE ASPEN WHILE TRAVELING OR LOCALLY I GET AN ENORMOUS AMOUNT OF FUEL BACK SPRAYED AND SPEWED ON ME AND MY CLOTHS REQUIRING ME TO STAY AWAY FROM ANY SPARKS, FIRE OR IGNITIONS OF ANY SORT TILL I REMOVE MY CLOTHING AND THEN SHOWER OFF THE GASOLINE. I COULD REALLY USE HELP IN GETTING THIS DANGEROUS ISSUE RESOLVE FOR AND MY WIFE. I HAVE ON HAND LETTERS TO CHRYSLER CUSTOMER CLEARLY STATING THAT THE FUEL INLET CHECK VALVE HAS BEEN EXTENDED TO INCLUDE EXTENDED LIFETIME WARRANTY IF YOU WOULD LIKE TO HAVE A COPY OF.

NHTSA ID
10763534
Incident
Jan 1, 2015
Mileage
16,000 mi
Fuel system
Filed Apr 9, 2013

I AM NOT EXACTLY SURE OF THE DATE BUT OUR VEHICLE FIRST SPEWED GAS FROM THE GAS TANK WHEN FILLING THE FUEL TANK SOMETIME IN EARLY 2012. THIS ONLY HAPPENED ONE OR TWO TIMES BEFORE WE RECEIVED A RECALL NOTICE FOR A CHECK VALVE IN THE FUEL FILL LINE. WE TOOK THE VEHICLE IN FOR THE REPAIR AS SOON AS THE PART WAS AVAILABLE LATE IN 2012. A FEW MONTHS AFTERWARDS, THE VEHICLE BEGAN TO OVERFLOW EVERY TIME THAT IT WAS FILLED TO ANYWHERE NEAR CAPACITY. THE DEALER NOW TELLS ME THAT A NEW FUEL TANK IS REQUIRED TO CORRECT THE PROBLEM AND CHRYSLER IS UNWILLING TO REPAIR THE PROBLEM UNDER THE LIFETIME WARRANTY THAT WAS ISSUED WITH THE RECALL. THIS IS A SERIOUS FIRE HAZARD SINCE SIGNIFICANT AMOUNTS OF FUEL OVERFLOW ONTO THE VEHICLE, THE PERSON FILLING THE VEHICLE, AND THE GROUND EVERY TIME THE VEHICLE IS FILLED WITH FUEL. IN ADDITION TO THE SAFETY HAZARD, THIS ALSO PRESENTS AN ENVIRONMENTAL HAZARD DUE TO THE FUEL LEAKAGE ONTO THE GROUND. *TR

NHTSA ID
10505720
Incident
Mar 1, 2012
Mileage
65,000 mi
Fuel system
Filed Aug 15, 2012

BOUGHT MY 2007 CHRYSLER ASPEN WENT TO FILL IT UP WITH GAS, TANK WAS JUST ABOUT FULL WHEN AN EXCESSIVE AMOUNT OF GAS SHOT OUT OF THE FILLER NECK ALL OVER MY HUSBAND AND MYSELF. *TR

NHTSA ID
10470773
Incident
Aug 10, 2012
Mileage
97,674 mi
Fuel system
Filed Jan 6, 2012

WHEN FILLING WITH FUEL, THE FUEL WHEN FINISHED WILL SPEW OUT EVERY TIME. THIS SOAKS THE SIDE OF THE VEHICLE WITH FUEL AND IS A MAJOR FIRE HAZZARD. EVEN IF I AM CAREFUL AND FILL MORE SLOWLY OR STOP IT BEFORE IT IS READY IT DOES NOT MATTER, THERE IS A FUEL SPILL EVERYTIME. *TR

NHTSA ID
10442703
Incident
Nov 1, 2011
Mileage
48,000 mi
Fuel system
Filed Oct 10, 2011

2007 CHRYSLER ASPEN FUEL TANK OVERFLOWS AT FILL UP SPILLING A SIGNIFICANT AMOUNT OF FUEL DOWN THE VEHICLE AND POOLING ON THE GROUND. THIS RELEASES AN INCREDIBLE AMOUNT OF FUEL VAPORS AND PRESENTS A LARGE GASOLINE FIRE HAZARD. THIS HAPPENS AT EVERY FILL UP AND REGARDLESS OF OCTANE, TIME OF DAY, OR AMOUNT OF FUEL IN TANK ON FILL UP. I BOUGHT THIS USED ASPEN TWO DAYS AGO AND NO HAVE THIS PROBLEM. HOPEFULLY CHRYSLER WILL OWN UP TO THE ISSUE. *KB

NHTSA ID
10429363
Incident
Oct 10, 2011
Mileage
74,000 mi
Fuel system
Filed Apr 24, 2011

1.NOTHING OBVIOUS LEADING UP TP THE INCIDENT 2.WHEN FUELING THE VEHICLE TO THE POINT OF THE AUTO SHUT OFF, THE VEHICLE WILL BURP FUEL OUT OF THE FILL RESERVOIR. AT EVERY FILL UP, IT ONLY HAPPENS DURING FULL TANK FILLS. WE DO NOT KEEP FILLING AFTER THE AUTO SHUT OFF GETS TRIGGERED. 3.DEALER SAYS IT'S A BAD CHECK VALVE INSIDE THE FUEL TANK WHICH IS STUCK IN THE OPEN POSITION. A FUEL TANK REPLACEMENT IS THE ONLY OPTION. 4.THERE IS A RECALL OUT FOR VERY SIMILAR IF NOT IDENTICAL ISSUE WITH IT'S SISTER TRUCK 2005 DODGE DURANGO... *TR

NHTSA ID
10397255
Incident
Aug 1, 2009
Mileage
35,168 mi
Fuel system
Filed Apr 5, 2011

TL* THE CONTACT OWNS A 2007 CHRYSLER ASPEN 4X2. THE CONTACT STATED THAT WHEN REFUELING THE VEHICLE TO ALMOST FULL, AT LEAST ONE QUART OF FUEL WOULD SPILL FROM THE FUEL TANK. THE VEHICLE WAS PURCHASED USED IN 2010 AND THE CONTACT HAD EXPERIENCED THE FAILURE SINCE PURCHASE. THE CONTACT INFORMED THE DEALER OF THE FAILURE AND THE CONTACT WAS ADVISED THAT THERE WERE NO RECALLS RELATIVE TO THE FAILURE. HE THEN CONTACTED THE MANUFACTURER AND FILED A COMPLAINT BUT NO FURTHER ASSISTANCE WAS OFFERED AND THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 26,000 AND THE CURRENT MILEAGE WAS 32,000.

NHTSA ID
10394336
Incident
Oct 31, 2010
Mileage
26,000 mi
Fuel system
Filed Feb 7, 2011

GAS IS SPEWED BACK OUT OF THE GAS TANK AT THE END OF FILLING IT UP, SOAKING SIDE OF VEHICLE AND ANYONE STANDING DIRECTLY IN FRONT OF IT. DANGEROUS! OCCURS EVERYTIME GAS TANK IS FILLED UP COMPLETELY FULL. NOTHING HAS BEEN DONE- CHRYSLER WILL NOT FIX. *LN

NHTSA ID
10380929
Incident
Feb 1, 2011
Mileage
47,000 mi
Fuel system
Filed Feb 4, 2011

2007 CHRYSLER ASPEN FUEL TANK OVERFLOWS AT FILL UP SPILLING A SIGNIFICANT AMOUNT OF FUEL DOWN THE VEHICLE AND POOLING ON THE GROUND. THIS RELEASES AN INCREDIBLE AMOUNT OF FUEL VAPORS AND PRESENTS A LARGE GASOLINE FIRE HAZARD. THIS HAPPENS AT EVERY FILL UP. *TR

NHTSA ID
10380796
Incident
Nov 20, 2010
Mileage
38,000 mi
Fuel system
Filed Dec 30, 2010

I HAVE AN 2007 CHRYSLER ASPEN WITH 41,000 MILES ON IT. WE BOUGHT IT THREE MONTHS AGO AND I'VE HAD A PROBLEM FILLING THE VEHICLE WITH FUEL EVERYTIME. ON SEVERAL ATTEMPTS TO FILL THE GAS TANK, AFTER THE AUTOMATIC SHUT OFF IN THE FUEL NOZZLE TRIPS, A VERY LARGE AMOUNT OF FUEL WILL COME FLYING BACK OUT. THE FUEL SPLASHES BACK OUT ON TO ME, THE FUEL HOSE AND ALL OVER THE CAR. I HAVE TRIED SEVERAL DIFFERENT GAS STATIONS AND EVEN TRIED TO PUT THE GAS IN AS SLOW AS POSSIBLE AND STILL WITH NO WARNING, FUEL STILL COMES SPLASHING/SPEWING BACK OUT. THIS IS A HUGE SAFETY CONCERN, ESPECIALLY WITH CHILDREN IN THE VEHICLE. CAN YOU PLEASE HELP US ASPEN OWNERS TO GET THE FUEL PROBLEM RESOLVED???? SAFETY FIRST! *TR

NHTSA ID
10373458
Incident
Sep 3, 2010
Mileage
41,000 mi
Fuel system
Filed Nov 17, 2010

MY CHECK ENGINE LIGHT AND "GASCAP" WORDING KEEPS COMING ON MY 2007 CHRYSLER ASPEN. HAVE REPLACED GASCAP WITH CHRYSLER PART. HAVE RESET COMPUTER CODES SEVERAL TIMES. EACH TIME, THE LIGHTS WILL GO OFF BUT 2-3 DAYS LATER COME BACK ON. TOOK CAR TO DEALER WHO REPLACED A SENSOR AND RESET CODES. 2 DAYS LATER, LIGHTS CAME BACK ON. TOOK BACK TO DEALER. DEALER NOW SAYS MY FUEL TANK NEEDS REPLACING DUE TO A CRACK CAUSING A LEAK! THE VEHICLE HAS 43K MILES ON IT. THIS DOES NOT SEEM SAFE TO ME- I KNOW THAT THE DURANGOS AND ASPENS HAVE HAD LOTS OF FUEL TANK PROBLEMS AND THERE IS NO REASON WHY A 2007 WITH THIS AMOUNT OF MILES SHOULD HAVE ANY FUEL TANK PROBLEMS! UNSAFE! THE DEALERSHIP QUOTED ME $780 TO FIX. UNFORTUNATELY, BEING UNEMPLOYED, I CAN'T AFFORD TO FIX. HOPE A FIRE DOESN'T START IN MY VEHICLE! *TR

NHTSA ID
10366527
Incident
Nov 10, 2010
Mileage
43,000 mi
Fuel system
Filed Sep 14, 2010

WE RECENTLY PURCHASED A 2007 CHRYSLER ASPEN. EVERYTIME WE FILL UP AT THE PUMP IT DOES NOT SHUT OFF AND SPRAYS FUEL EVERYWHERE. THERE IS NO RECALL FOR THIS MODEL, BUT THEY DO HAVE THE SAME PROBLEM WITH THE SAME YEAR DURANGO'S. ALL OVER THE INTERNET I HAVE READ OF THIS PROBLEM AND CHRYSLER SAYS IT IS A FAULTY GAS TANK AND NEEDS TO BE REPLACED. MINE IS NOT IN WARRANTY AND I STRONGLY FEEL THAT THIS IS A SEVER SAFETY AND FIRE HAZARD. *TR

NHTSA ID
10355545
Incident
Sep 14, 2010
Mileage
53,201 mi
Fuel system
Filed Mar 14, 2010

2007 CHRYSLER ASPEN 50,000 MILES WHEN FILLING WITH GAS AND THE NOZZLE CUTS OFF GAS SPLASHES BACK OUT SPILLS TO THE GROUND AND SURROUNDING AREA. DOES NOT APPEAR TO BE ANY WAY TO POSITION NOZZLE SO THIS WILL NOT HAPPEN. THIS JUST BEGAN HAPPENING. *TR

NHTSA ID
10319520
Incident
Mar 10, 2010
Mileage
45,000 mi
Fuel system
Filed Feb 21, 2010

I HAVE AN 2007 CHRYSLER ASPEN WITH 43,000 MILES ON IT. JUST BOUGHT IT TWO WEEKS AGO AND SINCE THEN I'VE HAD A PROBLEM FILLING THE VEHICLE WITH FUEL. ON THREE SEPARATE ATTEMPTS, AFTER THE AUTOMATIC SHUT OFF IN THE FUEL NOZZLE TRIPS, A VERY LARGE AMOUNT OF FUEL COME FLYING BACK OUT. EVERYTIME IT HAS COME OUT FAR ENOUGH TO SPLASH BACK ON THE PUMP ITSELF. ON A FOURTH ATTEMPT, I TRIED TO PUT THE GAS IN AS SLOW AS POSSIBLE AND STILL WITH NO WARNING, GAS CAME BACK OUT, NOT SPEWING, BUT STILL CAME BACK OUT. IT'S A VERY AGGRAVATING AND DANGEROUS PROBLEM. *TR

NHTSA ID
10312530
Incident
Feb 19, 2010
Mileage
43,000 mi

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .