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2008 Chrysler Aspen 4X4 Fuel system Problems

Owner-reported complaints naming the fuel system system, filed with NHTSA

Data refreshed

Fuel system reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
37
Latest Nov 17, 2017
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
54%
of 68 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
0
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
1

What this page shows

Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks. Every record below is an owner-reported complaint about the 2008 Chrysler Aspen 4X4 submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 37 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming fuel system

The 25 most recent of 37, in the owner's own words

ElectricalEngineFuel system
Filed Nov 17, 2017

VEHICLE SHUT OFF FOR NO APPARENT REASON WHILE ENTERING ONTO AN EXPRESSWAY. LOSS OF POWER STEERING MADE VEHICLE DIFFICULT TO CONTROL TO SAFELY GET ONTO THE SHOULDER. SUDDEN LOSS OF SPEED MADE THE VEHICLE A FURTHER HAZARD. ONCE ON THE SHOULDER, THE VEHICLE COULD BE PHYSICALLY KEYED OFF, THEN RESTARTED WITHOUT ISSUE. CAUSE OF FAILURE IS UNKNOWN.

NHTSA ID
11046954
Incident
Nov 15, 2017
Mileage
115,000 mi
Fuel system
Filed Jul 25, 2017

HAVING A PROBLEM WITH THE VEHICLE STALLING AFTER REFUELING WITH GAS. VEHICLE WILL STUTTER AND STALL WITHIN A COUPLE OF MINUTES. THIS IS DANGEROUS AS THE STALL OCCURS WHILE DRIVING AND YOU LOSE STEERING CONTROL OF THE VEHICLE. NEITHER A DEALER OR PRIVATE MECHANIC CAN GET A CLEAR INDICATION AS TO WHAT IS CAUSING THE ISSUE. FUEL PUMP RELAY(MARCH 2017) AND EGR VALVE(JULY 2017) HAVE BOTH BEEN REPLACED AND PROBLEM IS STILL OCCURS. VEHICLE RUNS FINE AFTER SITTING FOR A WHILE BUT STALLS AFTER REFUELING. OUR VEHICLE HAS BEEN IN THE SHOP SINCE JULY 5. WE GOT IT BACK ON JULY 19 AND WHEN WE PUT GAS IN IT , IT DIED AGAIN AND HAD TO BE TOWED BACK THE SAME NIGHT TO THE SHOP WHO HAD JUST REPLACED THE EGR VALVE.

NHTSA ID
11010465
Incident
Jul 5, 2017
Mileage
121,326 mi
Fuel system
Filed Dec 22, 2016

EVERY TIME I FILL THE FUEL TANK THE VEHICLE STALLS OUT WHILE DRIVING. I'VE HAD THE VEHICLE STALL OUT ON ME WHILE MAKING A LEFT HAND TURN AT AN INTERSECTION AND LOST CONTROL OF STEERING. *TR

NHTSA ID
10937154
Incident
Oct 1, 2016
Mileage
38,000 mi
Fuel system
Filed Jul 18, 2016

VEHICLE SPUTTERS AND DIES AFTER REFUELING. AFTER REFUELING THE FUEL TANK THE VEHICLE DOES NOT WANT TO STAY RUNNING. IT WILL RUN LONG ENOUGH TO PULL OUT, OR ATTEMPT TO PULL OUT INTO TRAFFIC AND THEN WILL DIE. THIS IS VERY UNSAFE. MY MECHANIC HAS DETERMINED IT TO BE A CHECK VALVE IN BETWEEN THE FUEL TANK AND VAPOR CANISTER THAT FAILS AND ALLOWS RAW FUEL TO ENTER THE EMISSION SYSTEM. THIS IN TURN CAUSES THE VEHICLE TO DIE. ONE WOULD THINK THAT THIS IS A SIMPLE FIX, BUT THE CHECK VALVE IS ONLY AVAILABLE WITH THE $807 FUEL TANK. THIS ISSUE IS SERIOUS AND COULD CAUSE A WRECK WHICH COULD LEAVE TO INJURIES AND OR DEATH.

NHTSA ID
10885636
Incident
Jul 15, 2016
Mileage
115,000 mi
Fuel system
Filed Mar 29, 2016

WE PURCHASED THE VEHICLE SECOND HAND. ONE PREVIOUS OWNER PRIOR. JUST RECENTLY IT STARTED SPITTING GAS BACK DURING FILL UP (CAR IS PARKED, NOT RUNNING). ANYTIME WE FILL UP WITH GAS, THE PUMP SHUTS OFF AND IMMEDIATELY GAS SPITS BACK OUT OF THE TANK. VARYING AMOUNTS OF GAS THAT SPITS BACK AT THE PUMP. EVERY TIME, WITH FORCE, HAVING TO ALERT THE GAS STATION ATTENDANTS TO FUEL SPILLED ON THE GROUND DUE TO THE SPIT BACK. I DON'T KNOW FOR SURE WHAT WOULD CAUSE THE SPIT BACK.

NHTSA ID
10852322
Incident
Feb 18, 2016
Mileage
115,000 mi
EngineFuel system
Filed Feb 26, 2016

THE VEHICLE STALLS WHILE IN MOTION REGARDLESS OF ROAD STREET OR HIGHWAY AFTER REFUELING, WE TOOK THE VEHICLE TO THE DEALERSHIP AND WAS TOLD THAT THE FUEL TANK & THE ON-BOARD REFUELING VAPOR RECOVERY SYSTEM IS FAULTY AND THAT RAW LIQUID FUEL WAS GOING INTO THE ENGINE CAUSING FAILING. WE HAVE LITTLE CHOICE BUT TO FIX THE PROBLEM, AS THIS COULD POTENTIALLY CAUSE A FIRE IN THE ENGINE AND\OR CAUSE A POTENTIAL ACCIDENT AS THE ENGINE STOPS WHILE IN MOTION.

NHTSA ID
10838591
Incident
Feb 1, 2016
Mileage
160,000 mi
Fuel system
Filed Feb 8, 2016

THE FUEL SPRAYS BACK OUT OF THE TANK DURING A REFUELING. IT DOESN'T MATTER THE TIME OF YEAR ALTHOUGH DURING THE WARMER TEMPERATURES IT IS MORE INTENSE. THIS IS A SAFETY ISSUE WHICH NEEDS TO BE CORRECTED BY THE MANUFACTURER.

NHTSA ID
10824744
Incident
May 1, 2015
Mileage
45,000 mi
Fuel system
Filed Feb 5, 2016
1 injury reported

WHEN FUELING MY 2008 CHRYSLER ASPEN, FUEL SPLASHES BACK OUT OF THE FUEL TANK INLET PIPE ONTO THE PERSON PUTTING FUEL INTO THE TANK. THIS HAPPENS EVEN THOUGH YOU MAY NOT BE TOPPING OFF THE TANK. FUEL SPLASHES ONTO PERSON, CLOTHES, HANDS, SHOES, VEHICLE QUARTER PANEL AND PUDDLES ON CONCRETE PAD . I HAVE RECEIVED SKIN IRRITATION FROM THE CONTACT OF THE FUEL ON MY HANDS AND HAVE TO GO IN THE STORE TO WASH MY HANDS OR WASH THEM IN THE DIRTY WATER IN THE WINDSHIELD SCRAPER HOLDER. I HAVE A COUPLE OF FRIENDS THAT OWN ASPENS AND THEY HAVE THE SAME PROBLEM. IN DOING RESEARCH ON THIS ISSUE, I SEE WHERE CHRYSLER HAD A RECALL ON CERTAIN DURANGOS AND ASPENS, BUT ACCORDING TO MY DEALER, MY VEHICLE AND MANY MORE WERE EXCLUDED. THIS IS A DANGEROUS ISSUE AND NEEDS TO BE ADDRESSED IMMEDIATELY BY CHRYSLER. IT IS A MANUFACTURERS DEFECT AND THEY ARE RESPONSIBLE. HOW MANY PEOPLE HAVE TO BE INJURED OR KILLED BEFORE NHTSA MAKES CHRYSLER DO A RECALL ON ALL AFFECTED VEHICLES. QUESTION BELOW ASKS, "WHEN DID THIS HAPPEN"? IT HAPPENS EVERY TIME I PUT FUEL IN MY ASPEN. IT CAN HAVE 1/4 TANK AND I CAN PUT IN 5 GALLONS OF FUEL REAL SLOW AND WHEN I WITHDRAW THE NOZZLE, FUEL WILL SPLASH OUT. LAST TIME IT HAPPENED WAS TODAY...

NHTSA ID
10824582
Incident
Feb 5, 2016
Mileage
73,600 mi
Fuel system
Filed Oct 10, 2015

WHEN FILLING THE FUEL TANK, GAS SPRAYS EVERYWHERE AFTER THE GAS PUMP NOZZLE CLICKS OFF. THIS HAPPENS AT DIFFERENT GAS STATIONS. THIS IS A SAFETY HAZARD AS WELL AS AN ENVIRONMENTAL ISSUE. THIS HAPPENS EVERY TIME I FILL MY TANK.

NHTSA ID
10781202
Incident
Oct 7, 2015
Mileage
75,000 mi
Fuel system
Filed Feb 24, 2015

WHENEVER I FILL UP WITH GAS AND THE PUMP KICKS OFF ROUGHLY ABOUT A 1/2 GALLON OF GAS SPITS BACK OUT ALL OVER THE SIDE OF THE TRUCK AND ON ME. *JS

NHTSA ID
10690297
Incident
Feb 4, 2014
Mileage
364,000 mi
Fuel system
Filed Dec 19, 2014

I SAW WHERE SEVERAL OTHER PEOPLE HAS COMPLAINTS ABOUT WHEN YOU FILL UP WITH GAS AFTER THE NOZZLE CLICKS IT SPRAYS GAS OUT, I HAVE HAD MY ASPEN A LITTLE OVER A YEAR AND IT DOES THE SAME THING, I THINK THAT IS A DEFECT THAT CHRYSLER NEEDS TO FIX, IT IS VERY DANGEROUS FOR GAS TO SPRAY OUT EVERYWHERE AND IT IS NOT JUST ONE ASPEN THAT HAS THIS PROBLEM, IT IS SEVERAL. *TR

NHTSA ID
10667393
Incident
Nov 15, 2013
Fuel system
Filed Aug 25, 2014

I JUST PURCHASED VEHICLE ABOUT A FEW WEEKS AGO FROM DEALER AND EVERY TIME I FILL WITH GAS IT OVER FLOWS AND SPRAYS GAS EVERYWHERE. THIS IS VERY DANGEROUS AND CAN CAUSE FIRE OR EXPLOSION. I DON'T KNOW IF ANYBODY HAS BEEN HURT BUT NEEDS TO BE LOOKED IN TO BEFORE SOMEBODY GETS HURT OR WORSE. *TR

NHTSA ID
10628073
Incident
Aug 17, 2014
Mileage
68,600 mi
Fuel system
Filed Mar 8, 2014

WHEN FUELING THIS VEHICLE IT PHYSICALLY SPRAYS APPROXIMATELY 8 OUNCES OF FUEL OUT OF THE FUEL RECEPTACLE WHEN THE FUELING NOZZLE CLICKS OFF. I HAVE FOUND NO WAY TO STOP IT,OR CONTROL THE AMOUNT OR DIRECTION. ANYTHING OR ANYONE NEAR IT WILL GET SPRAYED. THIS IS A SERIOUS SAFETY ISSUE THAT CHRYSLER MUST ADDRESS! WE JUST PURCHASED THIS VEHICLE 1/31/2014 SO THAT IS THE REASON FOR THE LATE FILING OF THIS REPORT. *TR

NHTSA ID
10567917
Incident
Feb 1, 2014
Mileage
48,311 mi
Fuel system
Filed Jan 6, 2014

WHEN REFUELING WHEN THE PUMP CLICKS OFF FUEL AT LEAST A GALLON SHOOTS OUT OF REFUEL OPENING. *TR

NHTSA ID
10558591
Incident
Jan 3, 2014
Mileage
78,000 mi
Driver assistanceElectricalFuel system
Filed Jun 19, 2013

ON THIS DATE AND AT LEAST A FEW OTHERS OUR ASPEN UNINTENTIONALLY ACCELERATED. IT USUALLY ACCELERATES FROM A DEAD STOP AFTER THE SUV IS SHIFTED INTO DRIVE WITH FOOT ON THE BRAKE PEDAL. IT WILL ALSO OCCASIONALLY ACCELERATE WHEN SLOWING DOWN BEFORE COMING TO A STOP. CHRYSLER DEALERSHIPS HAVE NO SOLUTIONS SINCE SERVICE MANAGERS HAVE HAD NO PREVIOUS EXPERIENCES WITH THIS PROBLEM. SO THEY SAY. *TR

NHTSA ID
10520717
Incident
Oct 29, 2009
Mileage
34,000 mi
Fuel system
Filed Mar 11, 2013

WHEN GAS TANK IS FILLED, GAS SPITS OUT TOWARDS THE END OF THE FILL. *TR

NHTSA ID
10502397
Incident
Apr 2, 2012
Fuel system
Filed Jan 17, 2013

WHEN FILLING GAS TANK FUEL SPILLS OUT ALL OVER THE GROUND ( ABOUT A QUART+) WHEN FULL. *TR

NHTSA ID
10493338
Incident
Jan 2, 2013
Mileage
47,000 mi
Fuel system
Filed Jan 14, 2013

SIGNIFICANT FUEL SPIT-BACK OCCURS UPON EVERY REFUELING. *TR

NHTSA ID
10492861
Incident
Dec 21, 2012
Mileage
58,000 mi
Fuel system
Filed Jan 5, 2013

WHEN FUELING MY 2008 ASPEN IS COMPLETE IT DOES NOT SHUT-OFF AND GAS SPEWS OUT ALL OVER THE CAR, MYSELF, AND EVERYTHING ELSE. THIS STARTED ABOUT A YEAR AGO AND THEN QUIT, IT HAS SINCE STARTED UP AGAIN WITH A VENGEANCE OF AN EXPLOSION OF GASOLINE. I FIRST THOUGHT IT WAS THE PUMP, BUT I HAVE GONE TO MANY DIFFERENT STATIONS AND THERE SAME THING OCCURS. *TR

NHTSA ID
10491541
Incident
Jan 4, 2013
Mileage
46,000 mi
Fuel system
Filed Sep 26, 2012

UPON PICKING UP THE VEHICLE FROM THE REPAIR SHOP, I WENT TO GET GAS. WHILE FUELING THE TANK SPITS BACK FUEL AND ALSO DISENGAGES THE DISPENSING OF FUEL. I'VE TRIED DIFFERENT GAS STATIONS AND HAVE THE SAME ISSUE EACH TIME. FUEL FILLER NECK WAS REPLACED ALONG WITH THE FUEL TANK. THIS IS A SERIOUS SAFETY ISSUE. *TR

NHTSA ID
10477157
Incident
Aug 30, 2012
Mileage
83,000 mi
Fuel system
Filed Apr 18, 2012

EVERY TIME WE FILL UP OUR GAS TANK WHEN THE GAS PUMP SHUTS OFF THERE IS GUSH OF GAS THAT IS SPIT BACK OUT OF THE TANK. WHEN IT FIRST OCCURRED I WAS DRENCHED WITH GAS. THIS IS NOT SAFE AND WHEN THE DEALER CHECKED OUT THE ISSUE THEY SAID THE PROBLEM WAS WITH THE FILLER ASSEMBLY AND WOULD COST $800 TO FIX. THIS IS UNACCEPTABLE AND AS I WRITE THIS TODAY THERE ARE 15 OTHER COMPLAINTS WITH THE SAME CAR AND SAME PROBLEM. I ALSO HAVE GAS STATION ATTENDANTS IN NJ TELL ME THEY HAVE THIS HAPPEN ALL THE TIME WITH CHRYSLER CARS MAINLY ASPEN, WRANGLERS AND LIBERTY. EVEN THE DEALER SAYS THIS IS A COMMON PROBLEM. CHRYSLER NEEDS TO ISSUE A RECALL FOR THIS PROBLEM. *JS

NHTSA ID
10455676
Incident
Aug 1, 2011
Mileage
39,000 mi
Fuel system
Filed Jan 19, 2012

WHEN FUELING MY ASPEN, IT REGULARLY SPITS BACK FUEL PRIOR TO THE FUEL SHUT OFF DISENGAGING THE DISPENSING OF FUEL. I'VE USED SEVERAL GAS STATIONS AND HAVE THE SAME PROBLEM AT EACH ONE. IT STARTED WITH JUST A LITTLE FUEL SPITTING BACK AND NOW THERE IS PROBABLY TWO TO THREE CUPS THAT FLY OUT OF THE TANK AND IF I'M NOT PAYING ATTENTION IT MAY SPRAY ALL OVER ME. *TT

NHTSA ID
10444590
Incident
Jan 26, 2010
Fuel system
Filed Jan 5, 2012

MY 2008 CHRYSLER ASPEN HAS A FUEL TANK PROBLEM. WHEN I FILL THE TANK AT A GAS STATION-THE STATION PUMP WILL SHUT OFF AND GAS WILL COME SPEWING OUT 2-3 FEET OUT OF THE TANK. ACCORDING TO THE DEALERSHIP WHEN I HAD IT LOOKED AT IT HAS TO DO WITH SOME TANK VENTING ISSUE. AFTER HAVING A CANISTER REPLACED AND NOT FIXING THE PROBLEM I WAS TOLD THE WHOLE TANK NEEDS TO BE REPLACED. *TR

NHTSA ID
10442489
Incident
Oct 24, 2011
Fuel system
Filed Dec 14, 2011

MASSIVE FUEL SPIT BACK ON MY CHRYSLER ASPEN. AT FIRST IT WAS JUST A LITTLE BIT (ALMOST LIKE A SNEEZE) BUT NOW IT IS VOMITING GAS AT EVERY FILL-UP. WE HAVE USED DIFFERENT GAS STATIONS...GIANT & 2 DIFFERENT WAWA STATIONS, ALL WITH THE SAME RESULT. *TR

NHTSA ID
10439957
Incident
Nov 19, 2011
Fuel system
Filed Sep 19, 2011

WHEN YOU FILL UP THE GAS TANK FULL, THE PUMP SHUTS OFF, AND THEN WHEN YOU PULL OUT THE PUMP GAS EXPLODES OUT ALL OVER. IT ACTUALLY SHOOTS OUT GAS, FROM THE GAS TANK, SPEWING OUT EVERYWHERE. THIS IS A SERIOUS SAFETY HAZARD. THIS SAFETY ITEM NEEDS TO BE ADDRESSED BY THE MANUFACTURER IN A RECALL. *KB

NHTSA ID
10426292
Incident
Sep 19, 2011
Mileage
27,000 mi

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Other components reported on this vehicle

Categories with enough reports to have a page of their own

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .