The steel I-beam that is the basic frame on this trailer has extensive cracking and breakage. The steel hanger that holds up the leaf spring in completely broken away from the frame and the rear most axle. A certified RV service repair shop investigated the problem and declared there is so much cracking that the trailer in totaled and undrivable. If driven further there is a chance the real axle will fall away from the frame which is a serious safety issue. There is no warning about this problem but was detected when fast excessive tire wear occurred on one tire. The service center showed me a record of the exact same problem, on the exact trailer type (Coachman Freedom Express) that they looked at prior to my problem. The trailer is 12 years old and a steel frame should last for decades! An on-line Google search uncovered other Freedom Express owners have similar problems. Both the manufacturer (Forrest Rive/Coachman) and the frame/axle subcontractor (Lippert) have been unresponsive to my safety concerns. I am turning to you for advice and to present to you this formal complaint. I have pictures should you need documentation.
- NHTSA ID
- 11733621
- Incident
- Oct 15, 2025