RoadVitals

1996 Dodge 1500 Fuel system Problems

Owner-reported complaints naming the fuel system system, filed with NHTSA

Data refreshed

Fuel system reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
21
Latest Jun 30, 2022
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
7%
of 298 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
3
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
1

What this page shows

Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks. Every record below is an owner-reported complaint about the 1996 Dodge 1500 submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 21 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming fuel system

Shown in the owner’s own words, exactly as filed

Fuel system
Filed Jun 30, 2022

The contact owns a 1996 Dodge Ram 1500. The contact stated while refueling the vehicle, he noticed that fuel leaking underneath the vehicle. The vehicle was taken to an independent mechanic where it was diagnosed, and the mechanic stated that the rollover valve needed to be replaced. The vehicle was not repaired. The manufacturer was not contacted. The failure mileage was 138,000.

NHTSA ID
11471902
Incident
Jun 13, 2020
Mileage
138,000 mi
EngineFuel system
Filed Jan 20, 2016

TL* THE CONTACT OWNS A 1996 DODGE RAM 1500. WHEN THE ENGINE WAS STARTED, THE REAR OF THE VEHICLE EMITTED A FUEL ODOR AND FUEL LEAKED FROM THE FUEL TANK. THE CONTACT STATED THAT THE VEHICLE SHOOK WHILE THE ENGINE WAS RUNNING. THE CONTACT RECEIVED A RECALL NOTICE FOR THE FUEL TANK ROLLOVER VALVE. THE CONTACT TOOK THE VEHICLE TO THE DEALER WHO STATED THAT THE VEHICLE ALREADY RECEIVED THE RECALL REPAIR; HOWEVER, THE FAILURE RECURRED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE AND NHTSA CAMPAIGN NUMBER WERE UNKNOWN.

NHTSA ID
10821206
Incident
Jan 1, 2015
Fuel system
Filed Aug 13, 2011

1996 DODGE RAM 1500 4X4 5.2 LTR. 318 CI. ENGINE. THROTTLE STUCK FULLY OPEN WHEN PULLING INTO CUSTOMERS DRIVEWAY HAULING SMALL UTILITY TRAILER. I PUT TRUCK IN NEUTRAL AND SHOT OFF ENGINE. AFTER 10 MINUTES I RESTARTED TRUCK AND IT SEEMS FINE NOW. THIS IS AN ISOLATED INCIDENT AT THIS TIME. I INSPECTED FUEL LINKAGES FROM PEDAL TO THROTTLE BODY AND ALL APPEARS WELL. THERE IS MINIMAL CORROSION AND I WAS UNABLE TO DUPLICATE THIS PROBLEM MANUALLY. *TR

NHTSA ID
10419319
Incident
Aug 11, 2011
Mileage
92,571 mi
Fuel system
Filed Mar 4, 2009

ENGINE LOST POWER ON HIGHWAY HAD TO GET A TOW HOME FOUND A WHOLE WITH SHINY CLEAN THREADS IN INTAKE MANIFOLD DEALER CANT HELP ME. SO I TRIED ANOTHER DEALER. THEY COULD NOT HELP.THE 2ND DEALER SAID MY TRUCK SHOULD NOT HAVE THIS OPENING IN THE BACK OF INTAKE MANIFOLD MY TRUCK IS STOCK 5.9 MOTOR I DON'T KNOW IF MY TRUCK TAKES A PLUG BACK THERE OR A TUBE OR A VACUUM LINE. *TR

NHTSA ID
10260656
Incident
Feb 15, 2009
Mileage
166,000 mi
Fuel system
Filed Nov 12, 2008

I HAVE A 1996 DODGE RAM 1500 PICKUP TRUCK AND TODAY THE GAS TANK FELL ON THE STREET. HAD I BEEN GOING AT HIGHWAY SPEED THIS WOULD HAVE EXPLODED SINCE I A 25 GALLONS OF FUEL. I WAS LUCKY I WAS IN A PARKING LOT. THERE SHOULD NOT BE A DEATH UNTIL SOMETHING IS DONE TO RESEARCH THE POTENTIAL PROBLEM. *TR

NHTSA ID
10248635
Incident
Nov 12, 2008
Mileage
128,000 mi
Fuel system
Filed Jul 24, 2006

DT*: THE CONTACT STATED A STRONG SMELL OF GAS WAS IN THE VEHICLE AND A LEAK WAS FOUND IN THE PLASTIC PIPE FROM THE FUEL PUMP. THE DEALER HAS NOT BEEN ALERTED.

NHTSA ID
10163288
Incident
Jul 23, 2006
Mileage
142,000 mi
Fuel system
Filed Mar 8, 2005

ROLL OVER VALVE LEAKED FUEL. CONSUMER CONTACTED THE DEALER, WHO WILL NOT ASSIST THE CONSUMER IN FIXING THE VEHICLE. *AK THE CONSUMER STATED THAT IF HE FILLS THE FUEL TANK OR TIGHTEN THE GAS CAP FUEL LEAKS ON THE GROUND. THE CONSUMER STATED THAT THE RECALL DID NOT INCLUDE HIS VIN NUMBER. *TC

NHTSA ID
10111512
Incident
Nov 23, 2004
Mileage
86,000 mi
Fuel system
Filed Feb 14, 2005

COMPLAINT ABOUT RECALL 97V199000, ROLLOVER VALVE TO BE REPLACED. *BF THE CONSUMER STATED HIS VEHICLE HAS A LEAK COMING FROM THE ROLLOVER VALVE, BUT WHEN HE TOOK HIS VEHICLE TO THE DEALER, HE WA TOLD HIS VEHICLE IDENTIFICATION NUMBER WAS NOT INCLUDED IN THE RECALL. *JB

NHTSA ID
10115313
Incident
Feb 1, 2005
Fuel system
Filed Dec 28, 2004
Fire reported

MY HUSBAND WAS LETTING HIS 96 DODGE WARM UP AFTER A BIG SNOW AND ICE STORM AND SOMEONE STOPPED TO TELL HIM IT WAS ON FIRE. THE FIRE STARTED UNDER THE BED OF THE TRUCK . THEY TRIED TO PUT IT OUT WITH EXTINGUISHERS AND WATER BUT TO NO AVAIL IT WAS COMPLETELY LOST BY THE TIME THE FIRE TRUCK ARRIVED. *JB

NHTSA ID
10104661
Incident
Dec 24, 2004
Mileage
188,000 mi
Fuel system
Filed Sep 15, 2003
Fire reported

WHILE DRIVING 10 MPH, THE CONSUMER HEARD A POPPING SOUND, AND NOTICED FROM THE REARVIEW MIRROR A FIRE COMING FROM UNDER THE VEHICLE. CONSUMER STOPPED THE VEHICLE, SHUT THE ENGINE OFF, AND EXITED THE VEHICLE. THERE WAS MINIMAL DAMAGE DONE TO VEHICLE. AN INDIVIDUAL INVESTIGATOR CONCLUDED THAT THE ROLLOVER VALVE WAS THE CAUSE OF THE FIRE.*AK *PH *JB

NHTSA ID
10034150
Incident
May 25, 2003
Mileage
140,000 mi
EngineFuel systemPowertrain (other)+2 more
Filed Mar 8, 2003

I OWN A 1996 DODGE RAM 1500 WITH THE 5.2 LITER ENGINE. THE ENGINE OIL LIGHT WOULD FLICKER WHEN STOPPED AT A STOP SIGN IN DRIVE. I TOOK IT TO THE DODGE DEALERSHIP AND THEY SAID THAT THE ENGINE WOULD HAVE TO BE REPLACED DUE TO THE WEAR. I HAVE USED MOBILE 1 SYNTHETIC OIL SINCE THE BREAKIN OIL AND NEVER LET THE OIL IN THE VEHICLE OVER 4,000 MILES. EACH TIME THE OIL FILTER WAS ALSO CHANGED. THE VEHICLE HAS 106,000 MILES ON IT AND THE ENGINE REPLACEMENT IS COSTING ME $4.700. I'VE BEEN TOLD THAT THE 5.2 LITER ENGINE DOES NOT HANDLE SYNTHETIC OIL WELL. THE OIL DOES NOT RETURN TO THE OIL PAN FAST ENOUGH TO KEEP THE BOTTOM OF THE ENGINE LUBRICATED. I FIND THIS HARD TO BELIEVE BUT I'VE NEVER WORE OUT AN ENGINE BEFORE. MY QUESTION IS HOW CAN AN ENGINE WEAR OUT WHEN IT WAS TAKEN SUCH GOOD CARE OF? I'VE HAD SEVERAL OTHER FAILURES OF THIS VEHICLE DEALING WITH U-JOINTS, STEERING SHAFT, FAILED FUEL PUMP, AND AN UNSTABLE SUSPENSION REQUIRING A $500 PISTON ASSEMBLY TO REPAIR BUT THE REPAIR DID NOTHING TO HELP. *NLM

NHTSA ID
10010160
Incident
Mar 5, 2003
Mileage
106,000 mi
EngineFuel system
Filed Jul 29, 2002

VEHICLE WAS RUNNING ROUGH, ENGINE CHECK LIGHT CAME ON. MECHANIC REPLACED ONE OF THE FUEL INJECTORS. ALSO, SAID ENGINE HEAD WAS MOST LIKELY CRACKED.

NHTSA ID
8015008
Incident
Jun 25, 2002
Fuel system
Filed Jan 9, 2002

WHILE DRIVING CONSUMER NOTICED A STRONG GASOLINE ODOR INSIDE PASSENGER'S COMPARTMENT. ONCE VEHICLE WAS PARKED AND TURNED OFF CONSUMER NOTICED GASOLINE FLOWING IN A STEADY STREAM FROM ENGINE COMPARTMENT. DEALER HAS BEEN CONTACTED. PLEASE PROVIDE FURTHER DETAILS.*AK

NHTSA ID
8001873
Incident
Nov 1, 2001
Fuel systemTransmission
Filed May 8, 2001

FUEL PUMP ON MY 1996 DODGE PICKUP FAILED TO PUMP GAS TO ENGINE IN AUGUST OF 2000, WHILE PARKED . THE COST OF REPLACEMENT WAS APPROX. 450.00 DOLLARS. I AM CONCERNED ONLY BECAUSE I PAID $25000.00 DOLLARS FOR THIS TRUCK AND FIGURED THAT IT SHOLUD OF LASTED AT LEAST 100,000 MILES. IT JUST IRRITATES ME THAT CHRYSLER WILL NOT, NOR HAVE THEY OFFERED TO LOOK INTO THIS DEFECTIVE PART, FUEL PUMP. ALSO, TRANSMISSION STARTED SLIPPING IN AUGUST OF 2000, AFTER SEVERAL ATTEMPTS TO CONTACT CHRYSLER, NOTHING HAS BEEN DONE TO CORRECT THIS PROBLEM. THE TRANSMISSION SLIPS (AUTOMATIC) WHEN SHIFTING INTO THIRD. THIS SHOULD ALSO BE CONSIDERED A SAFETY HASAZRD. *AK

NHTSA ID
745060
Incident
Jul 1, 2000
ElectricalFuel system
Filed Jun 8, 1999

MY TRUCK WOULD NOT START. FIRST I WAS TOLD IT NEEDED A NEW BATTERY, THEN A FUEL PUMP AND FINALLY A NEW ECU. IT IS IMPOSSIBLE FOR ALL OF THESE COMPONENTS TO FAIL SIMULTANEOUSLY WHILE THE VEHICLE IS PARKED AND SHUTDOWN. I WAS TOLD BY THE PARTS MAN AT DALLAS DODGE THAT THE ECUS ARE DESIGNED TO FAIL PRMATURELY. ANOTHER CUSTOMER ALSO STATED THAT THE SAME COMPUTER IN MY TURCK IS INSTALLED IN A NUMBER OF CHRYLSER PRODUCTS AND THAT IT FAILS WHEN OTHER COMPONENTS FAIL (IN HIS CASE WHEN THE ABS FAILED).

NHTSA ID
707308
Incident
May 26, 1999
BrakesDriver assistanceFuel system
Filed Feb 10, 1999

THROTTLE CABLE FRAYED/STUCK. ALSO FUEL LINE LEAK, AND REPLACED FRONT BRAKES.

NHTSA ID
781951
Incident
Oct 1, 1998
Fuel system
Filed Jun 8, 1998

GREY WIRE FROM FUEL PUMP TO SENDING UNIT IN FUEL TANK FAILED, BAD CONNECTION OVER HEATED AND MELTED IN FUEL TANK. THE FUEL PUMP FAILED AS A RESULT.

NHTSA ID
536705
Incident
Jun 3, 1998
Fuel system
Filed Apr 19, 1998
Fire reported1 injury reported

VEHICLE CAUGHT ON FIRE AFTER A NEW FUEL ROLLOVER VALVE WAS INSTALLED AS PER MANUFACTURER'S RECALL 748. DRIVER SUFFERED INJURIES, AND VEHICLE WAS TOTALED.

NHTSA ID
534633
Fuel system
Filed May 19, 1997

FUEL RAIL LINE DEFECTIVE.

NHTSA ID
602563
Incident
Nov 1, 1996
EngineFuel system
Filed Feb 11, 1997

VEHICLE CONTINUALLY STALLING WITH CHECK ENGINE LIGHT ILLUMINATING.

NHTSA ID
514729
Fuel system
Filed Aug 26, 1996

THE BACK BRACKET WHICH HOLDS THE FUEL TANK, BROKE AND CAUSED THE TANK TO ALMOST FALLL OFF.*AK

NHTSA ID
801309
Incident
Jun 26, 1996

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Other components reported on this vehicle

Categories with enough reports to have a page of their own

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .