RoadVitals

1991 Dodge Caravan Engine Problems

Owner-reported complaints naming the engine system, filed with NHTSA

Data refreshed

Engine reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
44
Latest Apr 5, 2017
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
7%
of 617 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
4
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
1

What this page shows

Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components. Every record below is an owner-reported complaint about the 1991 Dodge Caravan submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 44 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming engine

The 25 most recent of 44, in the owner's own words

ElectricalEngine
Filed Apr 5, 2017

STARTED MISSING AT FRIST, THEN A NO START. I'VE CHANGED THE TIMING CHAIN, CRANK SENSOR, CAMSHAFT SENSOR, COIL PACK. TRIED A NEW ECM. THERE'S VOLTAGE TO THE COIL PACK, BUT NO SPARK. I'VE CHECKED WIRING CIRCUIT, AND AUTO SHUT DOWN RELAY .

NHTSA ID
10970660
Incident
Feb 14, 2017
BrakesElectricalEngine+3 more
Filed Mar 27, 2014

1991 DODGE CARAVAN. CONSUMER WRITES IN REGARDS TO ANTI LOCK BRAKE SYSTEM RECALL AND SEEKS REIMBURSEMENT FOR REPAIRS. *SMD THE CONSUMER STATED HE PAID FOR THE REPAIRS ON APRIL 20, 2006 AND WAS CHARGED $376.73, EVEN THOUGH A RECALL HAD BEEN ISSUED. THE CONSUMER EXPERIENCED ABS PROBLEMS AGAIN IN DECEMBER 2013. THE CONSUMER STATED THE RECALL LETTER STATED IF THE PROBLEM OCCURRED AGAIN, CHRYSLER WOULD COVER ANY REPAIRS. THE DEALER INFORMED THE CONSUMER, HE HAD TO PAY $112 FOR A DIAGNOSTIC TEST, TO SEE IF THE PROBLEM WOULD BE COVERED, UNDER THE RECALL. THE DEALER THEN INFORMED THE CONSUMER, THEY DIDN'T HAVE THE EQUIPMENT TO TEST HIS VEHICLE, DUE TO THE AGE. HOWEVER, A FEW DAYS LATER, THE DEALER INFORMED THE CONSUMER, THEY HAD THE EQUIPMENT, BUT IT WOULD COST $336. THE CONSUMER DECLINED THE TEST. ALSO, THE TRANSMISSION, STARTER, FUEL PUMP, IGNITION COIL BLOCKS , SERPENTINE BELT, PULLEYS, POWER STEERING PUMP, AND RADIATOR WERE ALL REPLACED. *JB UPDATED 04/16/14

NHTSA ID
10574533
Incident
Apr 20, 2006
ElectricalEngine
Filed Mar 10, 2004

1991 DODGE CARAVAN 3.3 LITER ENGINE. PROBLEMS CAUSED BY OIL PAN CLEARANCE TO THE GROUND CAUSE POSSIBLE DAMAGE TO THE OIL PAN IN A BOTTOM OUT SITUATION IF THE DAMAGE GOES UNNOTICED IT COULD LEAD TO A POSSIBLE FIRE SITUATION DUE TO OIL DEPOSITS ON THE LOWER SIDE OF THE VAN . POSSIBLE SOLUTION TO THIS PROBLEM WOULD BE A MORE COMPACT OIL PAN THAT IS FARTHER FROM THE GROUND .THERE NOTED PROBLEMS WITH THIS MODEL CARAVAN INSUFFICIENT BACK UP LIGHTS CAUSE PROBLEMS BACKING UP THE VEHICLE IN THE EVENING HOURS IN LOW LIGHT SITUATIONS . BLINKER SWITCH FAILED DUE TO PORIS PLASTIC CAUSE THE BLINKER SWITCH TO BREAK OFF AT THE STEARING COLUM . OTHER COMPLAINTS : BOTH PASSANGER AND DRIVER SIDE DOORS WEAK HINGES CAUSE HAZARDUS SEPARATION OF THE HINDGE FROM THE DOOR ITSELF COULD CAUSE THE DOOR TO SIMPLY FALL OFF THE CAR .*AK

NHTSA ID
10061875
Incident
Jan 1, 2004
Mileage
216,500 mi
ElectricalEngineOther / unspecified
Filed Mar 10, 2004

1991 DODGE CARAVAN 3.3 LITER ENGINE PROBLEMS CAUSED BY OIL PAN CLEARANCE TO THE GROUND CAUSE POSSIBLE DAMAGE TO THE OIL PAN IN A BOTTOM OUT SITUATION IF THE DAMAGE GOES UNNOTICED IT COULD LEAD TO A POSSABLE FIRE SITUATION DUE TO OIL DEPOSITS ON THE LOWER SIDE OF THE VAN . POSSIBLE SOLUTION TO THIS PROBLEM WOULD BE A MORE COMPACT OIL PAN THAT IS FARTHER FROM THE GROUND . *AK OTHER NOTED PROBLEMS WITH THIS MODEL CARAVAN INSOFENT BACK UP LIGHTS CAUSE PROBLEMS BACKING UP THE VEICLE IN THE EVENING HOURS IN LOW LIGHT SITUATIONS . BLINKER SWITCH FAILER DUE TO PORIS PLASTIC CAUSE THE BLINKER SWITCH TO BREAK OFF AT THE STEARING COLUM . OTHER COMPLAINTS : BOTH PASSANGER AND DRIVER SIDE DOORS WEAK HINGES CAUSE HAZARDUS SEPARATION OF THE HINDGE FROM THE DOOR ITSELF COULD CAUSE THE DOOR TO SIMPLY FALL OFF THE CAR .

NHTSA ID
10061874
Incident
Jan 1, 2004
Mileage
216,500 mi
Engine
Filed May 27, 2003

WHILE DRIVING THROUGH WATER THE COLD AIR INTAKE TOOK IN WATER THAT WENT STRAIGHT TO THE ENGINE. AS A RESULT THE ENGINE CUT OUT SUDDENLY AND FAILED TO RESTART. *NLM. *AK

NHTSA ID
10021643
Body & structureEngineVisibility
Filed Jan 18, 2002

WHILE DRIVING, VENTILATION SYSTEM BLOWS OUT COLD AIR, AND HEAT GETS LUKE WARM. HEATER CORE AND THERMOSTAT HAVE BEEN REPLACED. *AK CONSUMER STATES THAT THE PINS ON THE DRIVER DOOR HINGES KEEP FALLING OFF. *JB

NHTSA ID
8002504
EngineSteering
Filed Apr 16, 2001

BOLT THAT HOLDS TENSIONER BROKE, CAUSING IT TO SEPARATE FROM VEHICLE, AND RESULTING IN LOSS OF POWER STEERING AND VEHICLE TO OVERHEAT. OWNER REPLACED THE PART THREE TIMES. *AK CONSUMER STATES THAT WEBSITE SHOWS THIS FAILURE HAPPENING FREQUENTLY. *SLC

NHTSA ID
885942
Incident
Jul 1, 1997
Engine
Filed Jan 19, 2001
Fire reported

WHILE TRAVELING DRIVER NOTICED SMOKE COMING FROM ENGINE. UPON VISUAL INSPECTION ENGINE WAS ENGULFED IN FLAMES. INSURENCE COMPANY TOTALED VEHICLE.*AK

NHTSA ID
878589
Incident
Nov 25, 2000
Engine
Filed Jul 17, 2000

INTERMITTENT STALLING AFTER WHICH IT SOMETIMES STARTS, SOMETIMES NOT. STALLS GOING DOWN THE ROAD, STALLS WAITING IN TRAFFIC, WON'T START AFTER SITTING FOR 1 HOUR BUT STARTS SOMETIMES AFTER SITTING FOR 2 MINUTES! RUNS ROUGH (IS NOT MISSING). REPLACED 4 O2 SENSORS, CAT, MUFFLER, OIL, ALL BELTS, BRAKES, DISTRIBUTOR CAP, SPART PLUGS. I HAVE HAD IT WITH THIS VAN MADE IN CANADA! THIS WAS A REPLACEMENT FOR THE 86 CARAVAN I HAD BUT LOST TO A DRUNK DRIVER! HELP!!!!!! *AK

NHTSA ID
725575
Incident
Jul 17, 2000
BrakesEngine
Filed Mar 31, 2000
Fire reported

ENGINE CAUGHT FIRE WHILE PARKED IN THE DRIVEWAY, CLAIM 35-W410-264. *SLC

NHTSA ID
6900633
Incident
Mar 30, 2000
Engine
Filed Mar 29, 2000

DIGITAL SENSOR FAILURE FOR CRUISE CONTROL AND SPEEDOMETER, REPLACED AND WORKS FOR ONLY 8-9 MONTHS, BECOMES ERRATIC AND FINALLY STOPS WORKING. *MJS

NHTSA ID
551595
AirbagsEngine
Filed Mar 25, 2000
Fire reported

VEHICLE STARTED TO SMOKE UNDER THE HOOD, THERE WAS A FLAME BURNING IN THE ENGINE, CLAIM 33-0204-047. *SLC

NHTSA ID
6900634
Incident
Mar 25, 2000
Engine
Filed Oct 26, 1999

VEHICLE WAS SMOKING WHITE SMOKE. WHEN CONSUMERTOOK VEHICLE FOR EMISSION TEST, IT DIDN'T PASS. MECHANIC TOLD CONSUMER THAT ENGINE HAS TO BE REBUILT, AND THE SEALS TO THE GASKET VALVE COVER HAVE TO BE REPLACED. *AK

NHTSA ID
851849
Incident
Oct 26, 1999
Engine
Filed Oct 12, 1999

WHEN DRIVING AT ANY SPEED THE VEHICLE IS SHUTTING DOWN AND STALLING, AND THERE IS SOME TYPE OF KNOCKING NOISE COMING FROM THE VEHICLE. *AK

NHTSA ID
850401
Incident
Dec 1, 1998
Engine
Filed Aug 5, 1999

WHEN DRIVING AT ANY SPEED AND COMING TO A STOP, WHEN PULLING OUT THE VEHICLE WILL SHUT DOWN WITHOUT PRIOR WARNING AND THE CONSUMER HAS TO RESTART THE VEHICLE.

NHTSA ID
844431
Incident
Sep 12, 1998
BrakesEngineTransmission
Filed Apr 12, 1999

CONSUMER IS CONTINUING TO HAVE ABS BRAKE PROBLEM EVEN AFTER RECALL (#685)REPAIR. *NLM

NHTSA ID
542104
Incident
Mar 1, 1999
BrakesEngineSteering
Filed Nov 16, 1998

WHEN DRIVING THE STEERING WHEEL WILL STICK AND MAKE A LOUD NOISE WHEN TURNING EITHER WAY. WHEN THE CONSUMER APPLIED THE BRAKES, THE VEHICLE KEPT ON ROLLING. ALSO, MOTOR MOUNTS BROKE, CAUSING THE ENGINE TO MOVE INCHES LIKE THE ENGINE IS ABOUT TO DROP ON THE GROUND. *AK

NHTSA ID
830837
Incident
Oct 26, 1998
EngineFuel system
Filed Jul 23, 1998

FUEL GAUGE FAILED TO WORK PROPERLY. 20 OR SO MILES AFTER FILL UP, GAUGE GOES TO ZERO. ALSO OIL LEAK.

NHTSA ID
780118
Engine
Filed Jan 7, 1998

WHILE DRIVING THE VEHICLE STALLS UNEXPECTEDLY DUE TO A DEFECTIVE "PURGE SOLENOID #522065 WHICH ALMOST CAUSED AN ACCIDENT. *AK

NHTSA ID
820346
Incident
Dec 29, 1997
BrakesEngine
Filed Sep 19, 1997

RECALL # 96V099000, DEALER IS NOT ABLE TO DETECT PROBLEM WITH ABS WHEN TESTED. CONSUMER IS EXPERIENCING BRAKING PROBLEMS WITH ABS, INTERMITTENTLY. WHEN BRAKING THERE IS NO BRAKING ABILITY. *AK THE ABS LIGHT COMES ON AND STAYS ON. THE BRAKE PEDAL NEEDS MUICH FORCE TO STOP THE VEHICLE. THE ABS UNIT MAKES A GRINDING NOIS. THE CONSUMER HAD RECEIVED RECALL NOTIC BUT THE VEHICLE DID NOT NEED SERVICE AT THE TIME. HOWEVER, THE RECALL PROBLEM OCCURED AFTER RECALL HAD EXPIRED. THE ENGINE WOULD NOT START. *YH

NHTSA ID
816478
Incident
Sep 18, 1997
EngineSeat belts
Filed Jul 8, 1997
1 injury reported

SEAT BELT DID NOT LOCK DURING IMPACT.

NHTSA ID
519392
Engine
Filed Jun 18, 1997

ENGINE: VEHICLE LEAKING OIL, AND HAS BEEN CONSTANTLY DRIPPING FOR THE PAST SIX YEARS. VEHICLE HAS BEEN IN SHOP NUMEROUS TIMES AND THEY REPAIRED FOR OIL LEAKS, NOW DEALER SAYS A NEW ENGINE IS NEEDED IN THE VEHICLE. *AK

NHTSA ID
813231
Incident
Apr 18, 1991
BrakesElectricalEngine
Filed May 5, 1997

ANT-LOCK BRAKE WARNING LIGHT ILLUMINATED. ALSO, REPLACED STARTER CONTACTS. *AK

NHTSA ID
603310
Incident
Feb 28, 1991
BrakesElectricalEngine
Filed Mar 25, 1997

STARTER FAILED TWICE.

NHTSA ID
515929
BrakesEngineSeat belts+1 more
Filed Mar 18, 1997

THE SEAT BELT FAILED 4 TIMES.

NHTSA ID
515705

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Other components reported on this vehicle

Categories with enough reports to have a page of their own

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .