RoadVitals

1990 Ford Aerostar Electrical Problems

Owner-reported complaints naming the electrical system, filed with NHTSA

Data refreshed

Electrical reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
52
Latest Jun 16, 2005
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
27%
of 195 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
41
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
0

What this page shows

Reports naming the electrical system — wiring, battery, charging, control modules, infotainment and electrical accessories. Every record below is an owner-reported complaint about the 1990 Ford Aerostar submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 52 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming electrical

The 25 most recent of 52, in the owner's own words

Body & structureBrakesElectrical+1 more
Filed Jun 16, 2005

BRAKING SYSTEM -- MASTER CYLINDER

NHTSA ID
10125484
Incident
Oct 1, 2004
BrakesElectrical
Filed Jun 10, 2004

THE VEHICLE IS EXPERIENCING THE FAILURES DESCRIBED IN THE MASTER CYLINDER PISTONS RECALL 89V223000. IN ADDITION, THE ABS LIGHT COMES ON. ALSO, THE VEHICLE IS EXPERIENCING THE FAILURE DESCRIBED IN THE IGNITION SWITCH RECALL 96V071000 BUT THIS VEHICLE NOT INCLUDED IN RECALL DUE TO VIN. *AK

NHTSA ID
10076051
Incident
Dec 5, 1998
Mileage
12,000 mi
Electrical
Filed May 22, 2002
Fire reported

WHILE DRIVING AND WITHOUT WARNING THERE WAS A STRONG BURNING RUBBER SMELL DUE TO A FIRE IN ALTERNATOR SYSTEM. THIS WAS THE SECOND AEROSTAR STAR VEHICLE THAT HAD THIS PROBLEM.*AK

NHTSA ID
8010327
Incident
May 14, 2002
Electrical
Filed Feb 12, 2002

ELECTRICAL SYSTEM SHUTDOWN WITHOUT PRIOR WARNING. THERE IS A SIGN BURNING PLASTIC. RECALL NUMBER 96G07100. DEALERSHIP IS AWARE OF PROBLEM.*AK

NHTSA ID
8003951
Incident
Feb 5, 2002
Electrical
Filed Jul 10, 2000
Fire reported

VEHICLE FIRE RELATED TO RECALL COMPONENT FAILURE (96V-071), PRIOR TO RECALL NOTIFICATION AND REPAIR. YH

NHTSA ID
552955
Incident
Mar 12, 2000
Electrical
Filed Dec 1, 1999
Fire reported

VEHICLE STARTED ON FIRE WHILE MY WIFE WAS SHOPPING IN A TOY STORE. STRANGE ELECTRICAL PROBLEMS WERE REPORTED TO TOWNE FORD ORCHARD PARK NY 3 DAYS PRIOR. THEY SAID PROBLEMS WERE NOT RELATED TO THE IGNITION SWITCH RECALL

NHTSA ID
715522
Incident
Nov 12, 1999
Electrical
Filed Oct 25, 1999

CONSUMER INSERTED THE KEY INTO IGNITION AND SMOKE STARTED COMING FROM THE SWITCH. CONSUMER TURNED IGNITION OFF, AND NO FIRE WAS STARTED. DEALER HAS NOT SEEN VEHICLE. *AK

NHTSA ID
851630
Electrical
Filed Sep 20, 1999
Fire reported

PARKED FOR 12 HOURS PRIOR TO FIRE AT 3:50 AM.

NHTSA ID
711623
Incident
Jul 19, 1999
Electrical
Filed Aug 30, 1999
Fire reported

VEHICLE EXPERIENCED POSSIBLE RECALL COMPONENT FAILURE PRIOR TO NOTICE WHICH CAUSED VEHICLE FIRE (96V-071). MJS

NHTSA ID
548250
Incident
Jul 8, 1997
Electrical
Filed Jul 26, 1999
Fire reported

REPAIRS DONE UNDER RECALL #96V071000 & NOW PROBLEM OF FIRE HAS OCCURRED. BELIEVES THE IGNITION WAS REPLACED WITH A FAULTY PART. NO CHARGE GOING THROUGH EVEN WITH IGNITION OFF. THE BATTERY WOULD ALWAYS RUN DOWN.

NHTSA ID
843456
Incident
Dec 22, 1998
Electrical
Filed Dec 22, 1998
Fire reported

RECALL # 96V071000 FORD/ELECTRICAL SYSTEM: IGNITION. ON DECEMBER 13, 1998, WHILE VAN WAS PARKED IT CAUGHT ON FIRE IN THE DASH AND THE ENGINE AREA. IGNITION SWITCH REPLACED UNDER RCALL OVER 1 YEAR AGO. OWNER NOT SURE IF FIRE STARTED IN THE IGNITION SWITCH. *AK

NHTSA ID
832509
Electrical
Filed Dec 14, 1998
Fire reported

WHEN DRIVING CHECK ENGINE LIGHT CAME ON. PULLED OVER AND SMOKE CAME FROM HOOD OF ENGINE, VEHICLE CAUGHT FIRE. DEALER CONTACTED, AND STATED POINT OF IMPACT WITH FIRE AND PARTIAL LOSS. PROBLEM REPEATED ONE YEAR LATER. PROVIDE FURTHER INFORMATION. *AK

NHTSA ID
832219
Incident
Sep 18, 1997
Electrical
Filed Oct 15, 1998
Fire reported

CONSUMER NOTICED A SMOKY SMELL IN VEHICLE, CHILD HAD NOTICED WHITE SMOKE COMING FROM VENT, PULLED TO SIDE OF ROAD, LIFTED HOOD & NOTICED A LOT OF SMOKE COMING FROM ALTERANTOR, CONSUMER HAS TAKEN VEHICLE TO DEALERSHIP. *AK CONSUMER STATED THERE WERE FLAMES COMING FROM UNDER THE HOOD, THE VEHICLE WAS TOTALLED. *SLC

NHTSA ID
829014
Incident
Sep 13, 1998
Electrical
Filed Oct 1, 1998
Fire reported

WHILE DRIVING NOTICED A SMELL. VEHICLE STARTED TO FILL WITH SMOKE AFTER IT DIED OUT. OWNER GOT OUT OF VEHICLE & LATER IT ENGULFED IN FLAMES. FIRE DEPT CALLED & PUT FLAMES OUT. INDICATED TO OWNER IT WAS ELECTRICAL. *AK

NHTSA ID
828457
Incident
Jul 19, 1998
ElectricalEngine
Filed Aug 3, 1998
Fire reported

VAN JUST DIED OUT. THEN ALL OF A SUDDEN THE VAN STARTED TO FILL WITH SMOKE AND FIRE AND BURSTED INTO FLAMES. FIRE BELIEVED TO HAVE STARTED IN THE ENGINE. THE FIRE WAS PUT OUT BY THE FIRE DEPARTMENT. VAN HAD OVER $5,000.00 DOLLARS WORTH OF DAMAGE. THE VAN HAS BEEN TOTALLED. FIRE DEPARTMENT STATED THAT FIRE WAS CAUSED BY ELECTRICAL PROBLEM. MANUFACTURER WAS CONTACTED. *AK *TT

NHTSA ID
827569
Incident
Jul 19, 1998
Electrical
Filed Jul 3, 1998

REGARDING THE ALTERNATOR/REGULATOR FIRES, CONSUMER BELIEVES THE SOURCE OF IGNITION IS THE ALTERNATOR/WIRING HARNESS CONNECTION INTERFACE DUE TO A HIGH RESISTANCE CONNECTION.

NHTSA ID
780544
Electrical
Filed Jul 1, 1998
Fire reported

THE DEFECTIVE WIRING HARNESS THAT CONNECTS TO ALTERNATOR SHORTED OUT, RESULTING IN A FIRE. CURRENTLY AT A DEALER. *AK *SLC

NHTSA ID
824918
Incident
Jun 25, 1998
Electrical
Filed Jun 17, 1998
Fire reported

WHILE DRIVING THE ALTERNATOR OVERHEATED, CAUSING A VEHICLE FIRE. *AK

NHTSA ID
823686
Incident
May 11, 1998
Electrical
Filed May 18, 1998
Fire reported

HAD PARKED VEHICLE. HEARD HORN BLASTING. LOOKED OUT & CHECHED VEHICLE. SAW VEHICLE ENGULFED IN FLAMES. CALLED FIRE DEPARTMENT, THEY ARRIVED & PUT FLAMES OUT. INFORMED OWNER FIRE ORIGINATED IN STEERING COLUMN CAUSED BY AN ELECTRICAL SHORT. RECALL (#96V071000), IGNITION SWITCH. *AK

NHTSA ID
823435
Incident
Apr 10, 1998
Body & structureElectrical
Filed May 5, 1998
Fire reported

ELECTRICAL FIRE STARTED IN VEHICLE. CONSUMER AND FAMILY WAS TRAPPED IN VEHICLE DUE TO RODS THAT CONNECT TO DOOR HANDLE BECAME INOPERATIVE. *AK

NHTSA ID
823089
Electrical
Filed Dec 23, 1997
Fire reported

WHILE DRIVING THE VEHICLE THE IGNITION EXPERIENCED A SHORT CIRCUIT, CAUSING THE VEHICLE TO CATCH FIRE. THE MANUFACTURER HAS SENT AN INVESTIGATOR OUT TO INSPECT THE VEHICLE. *AK

NHTSA ID
820107
Incident
Dec 5, 1997
Electrical
Filed Sep 23, 1997
Fire reported

ELECTRICAL FIRE.

NHTSA ID
522325
Electrical
Filed Sep 8, 1997
Fire reported

WHILE DRIVING IGNITION SWITCH EXPERIENCED A SHORT CIRCUIT, CAUSING A FIRE UNDER THE HOOD. OWNER WILL CONTACT A DEALER AND OR THE MANUFACTURER. *AKACCORDING TO FORD MOTOR CO., THE IGNITION SWITCH WAS REPLACED IN FEBURARY OF THIS YEAR. SO THE FIRE WAS PROBABLY NOT CAUSED BY THE IGNITION SWITCH, BUT SOMETHING ELSE--PERHAPS THE ALTERNATOR. *YD

NHTSA ID
816094
Incident
Aug 28, 1997
Electrical
Filed Jul 25, 1997
Fire reported

ELECTRICAL: DRIVING APPROXIMATELY 55MPH , WAS EXITING OFF THE INTERSTATE AND BEGAN TO SMELL SMOKE. ARRIVED AT WORK AND PARKED THE VAN AND SAW SMOKE COMING FROM THE SIDES OF THE HOOD. THE VEHICLE WAS ENGULFED IN FLAMES. FIRE INSPECTOR SAID THE FIRE WAS CAUSED BY THE ALTERNATOR. *AK

NHTSA ID
814410
Incident
Jul 22, 1997
Electrical
Filed Jun 17, 1997
Fire reported

AFTER PUMPING GAS, THE VEHICLE FIRE STARTED NEAR THE IGNITION SWITCH.

NHTSA ID
813198
Incident
May 23, 1997

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Other components reported on this vehicle

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Elsewhere on this vehicle

Data sources

Data on this page last refreshed .