RoadVitals

1991 Ford Aerostar Engine Problems

Owner-reported complaints naming the engine system, filed with NHTSA

Data refreshed

Engine reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
13
Latest Jan 15, 2004
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
6%
of 223 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
6
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
0

What this page shows

Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components. Every record below is an owner-reported complaint about the 1991 Ford Aerostar submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 13 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming engine

Shown in the owner’s own words, exactly as filed

EnginePowertrain (other)
Filed Jan 15, 2004

1) REPLACED BOTH HEAD GASKETS AND BOLTS! 2) REPLACED EXTENSION HOUSING GASKET 3) REPLACED BOTH VALVE COVER GASKETS, OIL PAN GASKET, OIL FILTER ADAPTER O-RINGS

NHTSA ID
10069585
Incident
Nov 15, 2002
Engine
Filed Nov 21, 2001

WHILE TRAVELING AT ANY SPEED OR STOPPING AT LIGHT VEHICLE WOULD STALL WITHOUT ANY INDICATION. PLEASE PROVODE FURTHER INFORMATION. *AK

NHTSA ID
899347
Engine
Filed Dec 6, 2000

THE FLYWHEEL HAS BEEN REPLACED 5 TIMES. IT CONTINUES TO TEAR APART NEAR WHERE IT IS BOLTED ON. THIS IS AN ONGOING PROBLEM THAT WE CANNOT SOLVE. MY MECHANIC CANNOT DETERMINE WHY THIS CONTINUES TO HAPPEN. *AK

NHTSA ID
737383
Incident
Dec 4, 2000
Engine
Filed Oct 1, 1998
Fire reported

BEING PARKED FOR ABOUT A HALF AN HOUR THE VEHICLE HAD A SMALL EXPLOSION AND CAUGHT ON FIRE ON THE PASSENGER'S SIDE/ UNDERNEATH THE VEHICLE AND THROUGH THE DASH PANEL. NO PRIOR PROBLEMS WITH THE VEHICLE. CAUSE UNKNOWN. PLEASE PROVIDE DETAILS. *AK

NHTSA ID
828417
Incident
Sep 30, 1998
Engine
Filed Nov 25, 1997
Fire reported

WITH ENGINE RUNNING AND AC ON DRIVER NOTICED SMOKE RISING FROM GRILL ABOVE HOOD.

NHTSA ID
525392
Incident
Jan 1, 1997
Engine
Filed Sep 10, 1997

OXYGEN SENSOR, PCV VALVE FAILED.

NHTSA ID
521979
Incident
Jan 9, 1997
Engine
Filed Nov 6, 1996
Fire reported

VEHICLE FIRE PRIOR TO RECALL.

NHTSA ID
510652
Incident
Sep 13, 1996
Engine
Filed May 6, 1996

RADIATOR FAN BLADE HAS STRESS CRACKS. *SD

NHTSA ID
504334
Incident
Apr 10, 1996
Engine
Filed Dec 7, 1995

ENGINE HEAD WAS CRACKED AND HAD TO BE REPLACED. TT

NHTSA ID
976268
Incident
Nov 20, 1995
Engine
Filed Oct 27, 1995
Fire reported

ENGINE COMPARTMENT FIRE. TT

NHTSA ID
487586
Incident
Sep 5, 1995
Engine
Filed Oct 18, 1995
Fire reported

AFTER PARKING VEHICLE SMELLED OIL, FIRE STARTED IN THE BACK OF THE MOTOR. TT

NHTSA ID
973574
Incident
Oct 16, 1995
Engine
Filed Aug 8, 1995
Fire reported

WHILE DRIVING VEHICLE, ENGINE CAUGHT FIRE. TT

NHTSA ID
970031
Incident
Jun 9, 1995
BrakesHeating & air conditioningEngine
Filed Jan 6, 1995

AIR CONDITIONING COMPRESSOR FAILED.

NHTSA ID
480446
Incident
Jan 6, 1995

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Other components reported on this vehicle

Categories with enough reports to have a page of their own

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .