RoadVitals

2001 Ford E-250 Engine Problems

Owner-reported complaints naming the engine system, filed with NHTSA

Data refreshed

Engine reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
11
Latest Jan 26, 2017
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
61%
of 18 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
2
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
0

What this page shows

Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components. Every record below is an owner-reported complaint about the 2001 Ford E-250 submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 11 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming engine

Shown in the owner’s own words, exactly as filed

Engine
Filed Jan 26, 2017

SPARK PLUG ON CYLINDER #7 BLEW OUT OF THE CYLINDER HEAD. 2ND TIME THIS HAS OCCURRED ON THIS VEHICLE. REPAIR SHOP STATES IT IS NOT REPAIRABLE THIS TIME APPROX. $3000 FOR NEW HEAD INSTALLED. THIS IS A KNOWN PROBLEM ON THIS 5.4 TRITION ENGINE. FORD SHOULD RECALL TO FIX THIS PROBLEM 130,000 MILES ON THIS TRUCK.

NHTSA ID
10947861
Incident
Jan 25, 2017
Mileage
130,000 mi
Engine
Filed Sep 10, 2010
Fire reported

I OWN A 2001 F250 FORD WITH AN 5.4L GAS ENGINE . THE REAR PASSENGER SIDE SPARK PLUG BLEW OUT BREAKING IGNITION COIL CAUSING SMALL FIRE . THE THREADS WERE GONE AND HEADS MUST BE REPLACED ON VEHICLE. *TR

NHTSA ID
10354953
Incident
Sep 10, 2010
Mileage
128,000 mi
Engine
Filed May 3, 2010

WHILE DRIVING UNDER NORMAL CONDITIONS, THE #2 SPARK PLUG BLEW OUT OF THE HEAD AND STRIPPED OUT THE THREADS MAKING IT IMPOSSIBLE TO REINSTALL THE SPARK PLUG WITHOUT HAVING MAJOR ENGINE WORK DONE. THIS IS THE SECOND OCCURRENCE IN THIS ENGINE. I HAVE SINCE BEEN INFORMED THAT THIS IS A COMMON OCCURRENCE AND SHOULD HAVE BEEN FIXED BEFORE THE HEADS WERE PUT INTO PRODUCTION. THE FORD DEALERSHIP WANTS APPROXIMATELY $3000.00 TO REPLACE THE HEADS. I HAVE USED AN AFTERMARKET REPAIR KIT APPROVED BY, BUT NOT USED BY FORD. REMOVED PART IS AVAILABLE FOR INSPECTION. I AM LOSING COUNTLESS HOURS OF WORK TIME, I AM SELF-EMPLOYED, AND OVER $100.00 IN TOWING EXPENSES. *TR

NHTSA ID
10328608
Incident
Apr 16, 2010
Mileage
150,854 mi
Engine
Filed May 1, 2010

WAS DRIVING MY 2001 FORD E250 VORTEC V8 AT APPROX. 30 MPH WHEN A SPARK PLUG BLEW OUT OF THE ENGINE. AN HOUR AND A HALF AWAY FROM HOME , IN A NOT SO GOOD AREA OF TOWN. I WAS LEFT STRANDED. 120,000 MILES ON ODOMETER. *TR

NHTSA ID
10328354
Incident
Apr 27, 2010
Mileage
120,000 mi
Engine
Filed Jun 2, 2009
Fire reported

I OWN A 2001 FORD E250 VAN. THIS VAN HAS BEEN A RELIABLE VEHICLE AND MAINTENANCE HAS BEEN EASY AND PREDICTABLE. HOWEVER TODAY THE THIRD SPARK PLUG ON THE PASSENGER SIDE BLEW OUT OF THE CYLINDER HEAD. THOUGH IT WAS A EXHAUST LEAK AT FIRST BECAUSE OF THE SOUND. I PULLED OF THE FREEWAY AND OPENED THE ENGINE COVER. AT THIS POINT I RESTARTED THE ENGINE TO FIND THE EXHAUST LEAK. A LARGE FLAME IMMEDIATELY BEGAN BURSTING OUT OF THE OPEN SPARK PLUG HOLE. ALTHOUGH I WAS ABLE TO TURN THE ENGINE OFF QUICKLY THIS SCARED ME CONSIDERABLY AS I KNOW THEIR ARE FUEL LINES THAT RUN RIGHT BY THE SPARK PLUG. I HAD IT TOWED FROM THEIR TO A SHOP. I HAVE RESEARCHED THIS AND FOUND THAT IT IS A COMMON PROBLEM WITH MANY OF FORDS ENGINES. I EVEN FOUND CASES WERE CARS HAD BEEN DESTROYED BY FIRE AS A RESULT. IT CONCERNS ME THAT THERE HAS BEEN NO RECALL. I DO NOT EXPECT WARRANTY FROM FORD FOR A VEHICLE THIS OLD. HOWEVER THIS SEEMS TO BE A POTENTIALLY LIFE THREATENING PROBLEM AND I WOULD THINK THAT MERITS A RECALL. I HAVE A THREE YEAR OLD DAUGHTER THAT RIDES IN HER CAR SEAT NEXT TO ME IN THE VAN AT TIMES. THAT CAR SEAT IS LESS THAN TWO FEET FROM THE SPARK PLUG IN QUESTION. SEPARATED ONLY BY A THIN ENGINE COVER. AGAIN I AM REALLY QUITE AMAZED THAT THIS HAS NOT RESULTED IN A RECALL. *TR

NHTSA ID
10272715
Incident
Jun 2, 2001
Mileage
137,000 mi
Engine
Filed Apr 5, 2008

I STARTED TO HEAR EXHAUST NOISE ON MY 2001 FORD F250 SUPER DUTY WITH A V10 ENGINE WITH ONLY 53,000 MILES. IN CHECKING, I FOUND THAT THE BOLTS THAT WERE HOLD THE EXHAUST MANIFOLD TO THE ENGINE WERE BREAKING OFF AT THE CYLINDER HEAD. 6 OUT OFF 10 CYLINDERS HAD BROKEN BOLTS AND THE OTHER 4 WERE NEAR BREAKING. THERE IS A DANGER OF FIRE IN THE ENGINE DUE TO THE HOT EXHAUST GASES. THE REPAIR IS VERY EXPENSIVE DUE TO HAVING TO REMOVE THE BOLT STUDS STILL IN THE ENGINE HEAD WITHOUT DOING ANY DAMAGE . *TR

NHTSA ID
10223421
Incident
Oct 22, 2007
Mileage
53,240 mi
Engine
Filed Apr 16, 2007

TL*THE CONTACT OWNS A 2001 FORD E-250. WHILE DRIVING 15 MPH A POPPING SOUND WAS HEARD. THE CONTACT OPENED THE HOOD, BUT WAS UNABLE TO LOCATE THE SOUND. THE MECHANIC INSPECTED THE VEHICLE AND NOTICED A SPARK PLUG WAS BLOWN OUT OF THE CYLINDER. THE MECHANIC REPAIRED THE THREAD IN THE CYLINDERS WITH AN INSERT KIT. THERE HAVE BEEN NO OTHER FAILURES SINCE THE REPAIR. THE CURRENT MILEAGE WAS 83,000, AND FAILURE MILEAGE WAS 70,000. *AK THE CONSUMER PROVIDED THE REPAIR INVOICE FOR THE VEHICLE. UPDATED 08/03/07 *TR

NHTSA ID
10188039
Incident
Jan 1, 2006
Mileage
70,000 mi
Engine
Filed Mar 23, 2005

WHILE DRIVING 40 MPH DRIVER HEARD A LOUD POPPING NOISE COMING FROM THE FRONT. SUDDENLY THE VEHICLE STALLED. THE DRIVER WAS ABLE TO RESTART THE VEHICLE, AND DROVE IT TO A DEALER FOR INSPECTION. *AK FORD ONLY REPLACED THE PASSENGER SIDE CYLINDER HEAD WHICH LEFT THE DRIVERS SIDE CYLINDER HEAD AT RISK. *SC *JB

NHTSA ID
10111269
Incident
Feb 7, 2005
Mileage
103,338 mi
Engine
Filed Feb 10, 2005

THIS VAN'S MOTOR CEASED UP FOR NO REASON ACCORDING TO THE DEALERSHIP. THERE WAS PLENTY OF OIL. THIS SHOULD NOT HAVE HAPPENED FOR THIS VAN HAS 72,000. JUST OUT OF WARRANTY.*AK

NHTSA ID
10110252
Incident
Aug 25, 2000
Mileage
72,000 mi
Engine
Filed Feb 10, 2005

NO KNOWLEDGE OF ANYTHING WRONG. A GRINDING NOISE STARTED, TOOK IT TO THE FORD DEALERSHIP THAT DAY, NOW WE NEED A NEW TRANSMISSION. THIS VAN HAS ONLY 70,000 MILES ON IT. THIS SHOULD NOT HAVE HAPPENED. *AK

NHTSA ID
10110250
Incident
Feb 8, 2005
Mileage
70,000 mi
Engine
Filed Jan 22, 2003

CONSUMER PURCHASED VEHICLE NEW ON 04/30/01. WHILE DRIVING ON A DAILY BASIS, CONSUMER WOULD EXPERIENCE NAUSEA, BURNING EYES, SEVERE HEADACHES AND STOMACH CRAPS. PHYSICIAN DIAGNOSED CONSUMER WITH CARBON MONOXIDE POISONING. DEALER DIAGNOSED AND REPLACED EGR VALVE AS CAUSE OF ILLNESS. CONSUMER BELIEVES THAT EGR VALVE IS LEAKING AGAIN, BECAUSE SYMPTOMS HAVE RESURFACED. TS

NHTSA ID
10004411
Incident
Jan 8, 2003

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .