2005 Ford E-250 Problems
Owner-reported complaints filed with NHTSA, grouped by component
Data refreshed
What this page shows
Everything below is an owner-reported complaint submitted to NHTSA about the 2005 Ford E-250, grouped by the component NHTSA recorded on the report. These are not confirmed defects, and they are not recalls. NHTSA does not verify most reports before publishing them, and a category with more reports in it is not evidence that a part is defective.
Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.
Reports by component
Ranked by how many owner reports name each component category
- Fuel system325.0%
- Airbags325.0%
- Steering216.7%
- Engine18.3%
- Tires & wheels18.3%
- Suspension18.3%
- Driver assistance18.3%
Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.
Each component in detail
What the reports in each category say, in the owners' own words
Fuel system
Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks.
From owner reports, verbatim
STALLS OUT WHEN DRIVING AND HAS NO TURBO BOOST LIKE IT SHOULD. ALSO USES WAY TO MUCH DIESEL BURNS THRU TO FAST.
THE FUEL TANK STRAPS FAILED DUE TO RUST IN FEB OF 2013, THE FUEL TANK WILL RUST THROUGH SOON. THIS IS NOT AN OEM FUEL TANK IN THIS VEHICLE IT HAS A DOT APPROVED FUEL TANK FROM A MFG CALLED TRANSFER FLOW, INC.OUT OF CHINO, CA. I AM DISABLED, THE VAN WAS BOUGHT NEW AS A MODIFIED WHEELCHAIR ACCESSIBLE CONVERSION VAN. IT IS A 2005 FORD E-250 THAT HAS BEEN MODIFIED BY A COMPANY CALLED NORCALVANS IN CALIFORNIA. WHEN I CONTACTED NORCALVANS THEY ADVISED ME THAT THE VAN IS OUTSIDE OF THE 3 YEAR 36,000 MILE PERIOD. WHEN I CONTACTED TRANSFER FLOW,INC. THE MFG. OF THE TANK I WAS TOLD THE SAME AND OFFERED A PRICE OF AROUND $850.00 FOR THE TANK, SHIPPING AND INSTALL ON ME. IN MY OPINION THIS IS UNACCEPTABLE. THE FUEL TANK SHOULD NOT RUST OUT AFTER ONLY 7-8 YEARS. THIS VAN WILL BECOME UNSAFE WHEN THIS RUSTY FUEL TANK STARTS LEAKING. I CAN SEND PICTURES IF YOU LIKE. *TR
Too few reports in this category for a page of its own — they appear in the full complaint list.
Airbags
Reports naming the air-bag system — deployment behaviour, inflators, sensors and warning lights.
From owner reports, verbatim
TL* THE CONTACT OWNS A 2005 FORD E-250. THE CONTACT STATED THAT ONCE STARTING THE VEHICLE, THE AIR BAG WARNING LIGHT REMAINED ILLUMINATED FOR ALMOST TWO WEEKS. THE VEHICLE WAS NOT INSPECTED BY A DEALER OR AN INDEPENDENT MECHANIC. THE MANUFACTURER WAS THEN CONTACTED AND THEY ADVISED HIM THAT HE WAS NOT INCLUDED IN ANY RECALLS. THE FAILURE MILEAGE WAS APPROXIMATELY 40,000. UPDATED 6/8/11 *CN UPDATED 06/16/11
2005 FORD E250 CONVERSION VAN. CONSUMER WRITES REGARDING AIR BAG WARNING LIGHT ILLUMINATING.* TGW THE CONSUMER STATED HE PAID FOR THE REPAIRS AT HIS EXPENSE, AFTER HE WAS TOLD THE WARRANTY HAD EXPIRED. *JB
Too few reports in this category for a page of its own — they appear in the full complaint list.
Steering
Reports naming the steering system — racks, columns, power-steering assist and steering linkage.
From owner reports, verbatim
WARNING. SAFETY HAZARD ABOUT DURALAST CENTER LINK PART# DS1287, ALTERNATIVE PART NUMBER:DS6070X. I INSTALLED THIS PART IN 2005 FORD E250 BUT YOU CAN INSTALL THIS PART IN OTHER VEHICLES ALSO. I REPLACE CENTER LINK 1.5 YEARS AGO(07/17/2015). METAL THREAD ON BALL JOINT BROKEN AND MADE CAR UNSTEERABLE. THIS HAPPENED AT PARKING WHEN I TURN WHEELS, IF THIS HAPPEN ON HIGHWAY NOT ON PARKING I WILL BE DEATH NOW.
MY 2005 FORD F250 SUPERDUTY CONTINUES TO EXPERIENCE VIOLENT STEERING VIBRATION WHEN ENCOUNTERING UNEVEN ROAD SURFACES AT HIGHWAY SPEEDS. SINCE PURCHASING THIS VEHICLE IN AUGUST 2005 I HAVE HAD SEVERAL INCIDENTS WHERE I WAS BARELY ABLE TO RETAIN CONTROL OF THE VEHICLE ONCE THE FRONT END OSCILLATION STARTED. THIS IS A WELL KNOWN PROBLEM AND IS DOCUMENTED ACROSS THE INTERNET AND IN NHTSA ITEM NUMBER - 10028404. I HAVE HAD THE VEHICLE REPAIRED UNDER WARRANTY BUT THEY WERE ABLE TO ONLY FIX THE PROBLEM TEMPORARILY. RECENTLY I HAD NEW MICHELIN TIRES INSTALLED AND A FRONT END ALIGNMENT COMPLETED BUT THERE WAS NO IMPROVEMENT IN VEHICLE HANDLING. THIS IS A DANGEROUS SITUATION AND SHOULD BE REVIEWED AGAIN BY THE NHTSA. *TR
Too few reports in this category for a page of its own — they appear in the full complaint list.
Engine
Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components.
From owner reports, verbatim
INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6) SPARK PLUG EJECTION OR BLOWOUT, I HAVE A 2005 FORD E250 VAN. THIS IS A VERY SERIOUS AND COMMON PROBLEM ON FORD MOTORS, CAN YOU LOOK INTO THIS ISSUE FOR US FORD OWNERS. THE REPAIR IN MY CASE IS GOING TO BE VERY COSTLY, DUE TO THE FACT I WILL HAVE TO RENT A REPLACEMENT VEHICLE TO CONTINUE SERVICING MY CUSTOMERS. THANK YOU FOR INVESTING THIS MATTER. [XXX] *TR
Too few reports in this category for a page of its own — they appear in the full complaint list.
Tires & wheels
Reports naming tires, wheels, hubs, or the tire-pressure monitoring system.
From owner reports, verbatim
2005 FORD ECONLINE E250 LEFT REAR TIRE BLEW OUT CAUSING THE DRIVER TO LOSE CONTROL AND DROVE DOWN AN EMBANKMENT INTO A DITCH. *KB THE DRIVER CLAIMED MINOR INJURY TO HIS RIGHT HAND. OHIO TRAFFIC CRASH REPORT # 10-0034-90 UPDATED LETTER 04/29/10 *BF
Too few reports in this category for a page of its own — they appear in the full complaint list.
Suspension
Reports naming suspension components — springs, struts, shocks, control arms and related hardware.
From owner reports, verbatim
DT*: THE CONTACT STATED THAT THE FRONT SUSPENSION STARTED TO SHAKE WHILE ENTERING A BRIDGE AT 65 MPH DURING NORMAL ROAD CONDITIONS. THE VEHICLE WAS TAKEN TO THE DEALERSHIP WHO COULD NOT DUPLICATE THE PROBLEM. THE VEHICLE IS STILL BEING DRIVEN, HOWEVER THE BRIDGE IS NOW ENTERED AT AN ANGLE TO AVOID THE DEVELOPMENT OF THE SHAKING EFFECT.
Too few reports in this category for a page of its own — they appear in the full complaint list.
Driver assistance
Reports naming forward-collision avoidance, lane keeping, back-over prevention, cruise control and related electronic driver-assistance systems.
From owner reports, verbatim
STALLS OUT WHEN DRIVING AND HAS NO TURBO BOOST LIKE IT SHOULD. ALSO USES WAY TO MUCH DIESEL BURNS THRU TO FAST.
Too few reports in this category for a page of its own — they appear in the full complaint list.
Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.
Elsewhere on this vehicle
Data sources
- NHTSA Office of Defects Investigation — owner-reported complaints and the components recorded on them
Data on this page last refreshed .