2004 Ford E-450 Engine Problems

2004 FORD DIESEL OVERHEATS AND STALLS. *TR

NHTSA ID

10346936

Incident

Jul 28, 2010

Mileage

68,000 mi

UNKNOWN AS TO EVENTS LEADING UP TO THE FAILURE. THE FAILURE IS, VEHICLE STALLS OUT WITHOUT WARNING AND AT TIMES ENGINE SURGES WITH POWER AND LOSES POWER. VEHICLE IS A FORD E 450 WITH A 6.0 LT DIESEL , MGF BY INTERNATIONAL TRUCK MOTORS FOR FORD MOTOR CO. INCIDENT FIRST REPORTED OCT 28, 2006 AND IS ON GOING TO THIS DATE, GETTING PROGRESSIVELY WORSE, RENDING VEHICLE UNRELIABLE. VEHICLE IS AN AMBULANCE, MODULAR AFTERMARKET MFG IS PL CUSTOM, OWNED BY THE PITTSTON TOWNSHIP AMBULANCE ASSOCIATION. CONTACT INFO WITH FORD IS MONIQUE - 1.800.343.5338, THEN SELECT OPTIONS - 3, THEN 7, THEN 4. CASE ID # - 41-AGBDWM. *TR

NHTSA ID

10249846

Incident

Oct 28, 2006

Mileage

24,924 mi

FORD E450 DOORS POP OPEN WHILE DRIVING. CONSUMER STATES THAT THE BODY IS TWISTED, THE DOORS POP OPEN WHILE DRIVING. THE MOTOR AND TRANSMISSION HAVE BEEN REPLACED. PLUS THIS VEHICLE HAS EXPERIENCED EVEN MORE SEVERE PROBLEMS. *KB THE CONSUMER STATED THE BOLTS SHEARED OFF THE BODY OF THE VEHICLE, THE ROOF LEAKED, THE VEHICLE WOULD JUST SHUT OFF WITH NO WARNING AND THE OVERHEAD OF THE CAB WAS COMING OFF OVER THE WINDSHIELD. *JB ODI NOTE: THIS IS A ROCKPORT BODY ON AN E450 FORD CHASSIS - GTB 5-2-08

NHTSA ID

10223911

Incident

Jan 1, 1901

ENGINE WAS REPLACED 3 TIMES BY FORD DEALERSHIP, BUT PROBLEM NEVER FIXED , EVERY RE-BUILD ENGINE THAT WAS INSTALLED HAD DIFF. ISSUE , THEN THE LAST ONE JUST CAUGHT IN FIRE FROM LEAKING OIL AND ALSO FROM THE WAY THEY INSTALLED 11-01-07 DATE CAUGHT IN FIRE. *TR

NHTSA ID

10208724

Incident

Mar 1, 2006

Mileage

81,250 mi

(1) DRIVING VEHICLE. (2) INTERMITTENT POWER LOSS AND STALLING. AFTER STALLING CRANK/NO START (3) TOOK VEHICLE TO DEALER FOR REPAIR, UNABLE TO DUPLICATE PROBLEM NO REPAIRS MADE. REPEATED THIS PROCESS MANY TIMES WITH NO REPAIRS FIXING THE PROBLEM. *TR

NHTSA ID

10191267

Incident

Jan 1, 2005

Mileage

32,000 mi

WE HAD A MAJOR PROBLEM WITH THE VEHICLE NOT STARTING WHEN IT WAS DISPATCHED TO A CALL. INTERNAL OIL COOLER DISENTIGRATED, AND LEAKED OIL INTO THE COOLING SYSTEM. THE CAM SENSORS, AND INJECTORS HAVE BEEN REPLACED SEVERAL TIMES. THE TRANSMISSION HAD TO BE REPAIRED SHORTLY AFTER PURCHASE, AND HAS HAD ALL OF THE INTERNAL GEARS REPLACED SINCE. ALL OF THE WIRING HARNESSES HAVE BEEN REPLACED.THIS PARTICULAR UNIT HAS SPENT MANY MONTHS THIS YEAR IN A SHOP BEING WORKED ON. *JB

NHTSA ID

10172849

Incident

Dec 20, 2005

Mileage

62,199 mi

PARAMEDIC PLUS DBA SUNSTAR PARAMEDIC, IN PINELLAS COUNTY, FLORIDA, PURCHASED 54 AMBULANCES, FORD E-450, 6.0 LITER, IN AUGUST OF 2004. FOR THE PAST TWO YEARS OF USING THESE AMBULANCES IN ONE OF THE COUNTRIES BUSIEST EMS AGENCIES, WE'VE INCURRED A MULTITUDE OF ISSUES, WHICH HAVE HAMPERED OUR ABILITY TO PUT AMBULANCES ON THE STREET. THESE PROBLEMS INCLUDE, BUT ARE NOT LIMITED TO: EGR VALVES, EGR COOLERS, OIL COOLERS, INJECTORS, AC COMPRESSORS, RADIATORS, WIRING HARNESSES, SEVERAL ENGINES. EVERY AMBULANCE IN OUR FLEET HAS BEEN AFFECTED BY ONE OR MORE OF THE ABOVE PROBLEMS. IN SPEAKING WITH EMS AGENCY REPRESENTATIVES ACROSS THE UNITED STATES, I HAVE FOUND THAT THIS IS NOT AN ISOLATED PROBLEM. WE ARE SPENDING COUNTLESS HOURS OF LABOR AND COST OF REPAIRS OVER TWO YEARS WITH 54 OF THESE VEHICLES. WE HAVE MAINTAINED ALL RECORDS OF REPAIR AND CAN DEMONSTRATE THE IMPACT THIS HAS ON OUR EMERGENCY 911 SERVICE. PLEASE FEEL FREE TO CONTACT ME AT YOUR CONVENIENCE SO WE CAN DISCUSS MORE OF THIS IN DETAIL. *JB

NHTSA ID

10172698

Incident

Aug 15, 2004

I BOUGHT A FORD 2004 E450 WITH A6. 0 ENGINE AND HAVE HAD TRANSMISSION PROBLEMS TWICE, ALSO REPLACED 2 HEATER CORES. THE VEHICLE ALSO STALLS AT HIGH SPEEDS ON THE HIGHWAY . I HAVE HAD NO LUCK WITH FORD CUSTOMER SUPPORT TO SELL BACK VIA LEMON LAW. *NM

NHTSA ID

10153463

Incident

Mar 9, 2006

Mileage

4,000 mi

WHILE DRIVING AT VARIOUS SPEEDS OR TURNING THE ENGINE STALLED. WHEN THIS OCCURRED THE VEHICLE COASTED TO A COMPLETE STOP. DEALERSHIP REPROGRAMMED THE COMPUTER TWICE, REPLACED THE SENSOR ON CRANK SHAFT, AND CHECKED THE WIRING IN THE ENGINE COMPARTMENT. BUT, PROBLEM RECURRED. VEHICLE IS CURRENTLY AT THE DEALERSHIP. THE CHASSIS IS CONNECTED TO A BIG FOOT MH30BB 2004 MOTOR HOME. *AK WHEN THE ENGINE SHOT DOWN IT CHIMED AND THE LIGHTS CAME ON INDICATING THAT WATER WAS IN THE FUEL. CHECK ENGINE LIGHT COMES ON THEN THE ENGINE DIED. *TC

NHTSA ID

10097477

Incident

Jun 27, 2004

Mileage

200 mi

THE VEHICLE WILL NOT START. THE VEHICLE WAS TOWED TO DEALER AND THEY CANNOT FIND DEFECTS. THE MANUFACTURE HAS STATED THAT THEY WILL HELP. THE CONSUMER STATED "THIS IS AN EMERGENCY VEHICLE, AND HAS BEEN OUT OF SERVICE FOR THIRTEEN DAYS". *NM

NHTSA ID

10096933

Incident

Oct 4, 2004

Mileage

17,770 mi