2005 Ford E-Series Problems
Owner-reported complaints filed with NHTSA, grouped by component
Data refreshed
What this page shows
Everything below is an owner-reported complaint submitted to NHTSA about the 2005 Ford E-Series, grouped by the component NHTSA recorded on the report. These are not confirmed defects, and they are not recalls. NHTSA does not verify most reports before publishing them, and a category with more reports in it is not evidence that a part is defective.
Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.
Reports by component
Ranked by how many owner reports name each component category
- Engine333.3%
- Fuel system333.3%
- Body & structure111.1%
- Electrical111.1%
- Seat belts111.1%
Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.
Each component in detail
What the reports in each category say, in the owners' own words
Engine
Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components.
From owner reports, verbatim
TOTAL FAILURE OF DIESEL ENGINE. APPARENT DEFECTIVE ENGINE DESIGN IN THE FORD/NAVISTAR 6L POWESTROKE ACROSS SEVERAL MODEL YEARS HAS BEEN REPORTED ON INTERNET. *JS
TL*THE CONTACT OWNS A 2005 FORD EXCURSION. THE CONTACT STATED THAT INTERMITTENTLY THE VEHICLE WOULD STALL, AND THEN IMMEDIATELY RESTART. THE VEHICLE WAS TAKEN TO THE DEALER MULTIPLE TIMES TO DIAGNOSE THE FAILURE; HOWEVER, SINCE THE TECHNICIANS ARE UNABLE TO IDENTIFY THE CAUSE OF THE FAILURE, NO REPAIRS HAVE BEEN MADE. THE VEHICLE IDENTIFICATION NUMBER WAS UNAVAILABLE. THE FAILURE AND CURRENT MILEAGES WERE 52,800.
Too few reports in this category for a page of its own — they appear in the full complaint list.
Fuel system
Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks.
From owner reports, verbatim
TL*THE CONTACT OWNS A 2005 FORD ECONOLINE 350. WHILE DRIVING APPROXIMATELY 65 MPH UP A HILL THE VEHICLE LOST POWER AND IT BECAME DIFFICULT TO ACCELERATE. THE FAILURE OCCURRED EVERY TIME THE VEHICLE WAS DRIVEN IN THE LAST TWO WEEKS. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE TECHNICIANS STATED THAT THE FAILURE WAS DUE TO DELAMINATION IN THE GASOLINE TANK AND THAT THE FUEL PUMP, OIL AND FUEL FILTERS WOULD HAVE TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS UNAVAILABLE. THE APPROXIMATE FAILURE MILEAGE WAS 69,000.
TL*THE CONTACT OWNS A 2005 FORD ECONOLINE. THE CONTACT STATED THAT SHE COULD SMELL FUEL INSIDE THE VEHICLE AND SMOKE ESCAPED FROM THE TAILPIPE. THE DEALER REPLACED THE LINER ON THE FUEL TANK TWICE. THE DEALER STATED THAT THE DIESEL FUEL ATE THROUGH THE LINING. THE FAILURE MILEAGE WAS APPROXIMATELY 50,000 AND THE CURRENT MILEAGE WAS APPROXIMATELY 78,000.
Too few reports in this category for a page of its own — they appear in the full complaint list.
Body & structure
Reports naming the vehicle structure, frame, body panels, doors, hood and trim.
From owner reports, verbatim
THE PAINT ON THE BACK OF THE VAN FROM THE TOP TO THE BUMPER IN AN APPROXIMATE 1 FOOT SWATH HAS PEELED OFF. A BODY SHOP GUY SAID THAT THEY DIDN'T PUT A THICK ENOUGH COAT ON OR THAT THE BASE WAS FAULTY. *TR
Too few reports in this category for a page of its own — they appear in the full complaint list.
Electrical
Reports naming the electrical system — wiring, battery, charging, control modules, infotainment and electrical accessories.
From owner reports, verbatim
TL*THE CONTACT OWNS A 2005 FORD ECONOLINE VAN. WHILE DRIVING AT AN UNKNOWN SPEED, THE FUSES BEGAN TO SHORT OUT ELECTRICAL COMPONENTS IN THE VEHICLE. THE DEALER STATED THAT THERE WAS A PIECE OF METAL LOCATED IN THE FUSE RACK THAT TOUCHED THE WIRING HARNESS AND CAUSED THE ELECTRICAL WIRING TO SHORT. THE CONTACT WAS CONCERNED WITH THE SAFETY OF NOT HAVING THE WIRING HARNESS PROPERLY COVERED, WHICH COULD POTENTIALLY CAUSE MORE ELECTRICAL FAILURES OR A FIRE. THE MANUFACTURER INFORMED THE DEALER TO PLACE THE WIRING HARNESS BACK TO ITS ORIGINAL STATE. THERE WAS NO TYPE OF PROTECTION OR COVERING OVER THE WIRING HARNESS. THE VIN WAS UNKNOWN. THE CURRENT AND FAILURE MILEAGES WERE LESS THAN 50,000.
Too few reports in this category for a page of its own — they appear in the full complaint list.
Seat belts
Reports naming seat belts, buckles, retractors and pretensioners.
From owner reports, verbatim
TL*THE CONTACT OWNS A 2005 FORD ECONOLINE 350 VAN. THE CONTACT STATED THAT THE SEATBELTS WERE DEFECTIVE (SECOND ROW CAPTAIN SEAT BEHIND THE PASSENGER SIDE/CAPTAIN CHAIR BEHIND THE DRIVERS SEAT). THE CONTACT SAID THE SEATBELT DISLODGED FROM THE HINGE AND WOULD NOT LOCK IN PLACE. THE DEALERSHIP AND MANUFACTURER WERE CONTACTED AND ADVISED THE CONTACT THAT SHE HAD TO PAY OUT OF POCKET TO REPAIR THE DEFECT. THE FAILURE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 40,000 AND THE CURRENT MILEAGE WAS 58,000. THE CONTACT ALSO STATED THAT THE BENCH SEAT (THIRD ROW) WOULD NOT LOCK INTO PLACE WHEN A CHILD WAS BEING PLACED IN ITS CHILD SEAT. UPDATED 2/9/2012 *CN RECEIVED 5/5/15 WITH NO CHANGES *CN
Too few reports in this category for a page of its own — they appear in the full complaint list.
Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.
Elsewhere on this vehicle
Data sources
- NHTSA Office of Defects Investigation — owner-reported complaints and the components recorded on them
Data on this page last refreshed .