RoadVitals

2006 Ford E350 Engine Problems

Owner-reported complaints naming the engine system, filed with NHTSA

Data refreshed

Engine reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
16
Latest Oct 2, 2014
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
30%
of 53 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
3
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
0

What this page shows

Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components. Every record below is an owner-reported complaint about the 2006 Ford E350 submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 16 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming engine

Shown in the owner’s own words, exactly as filed

Engine
Filed Oct 2, 2014

THIS VEHICLE HAS HAD MULTIPLE ISSUES SINCE ITS PURCHASE. WE HAVE REPLACED ALL INJECTORS, WITH SOME INJECTORS REPLACED MORE THAN ONE. FINALLY, IN APRIL 2014 WHEN THE MOTOR OVERHEATED WE WERE FORCED TO REPLACE THE MOTOR. *TR

NHTSA ID
10640766
Incident
Apr 17, 2014
Mileage
95,367 mi
ElectricalEngine
Filed Jun 10, 2013

TL* THE CONTACT OWNS A 2006 FORD E-350. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 55 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS TOWED TO AND INDEPENDENT MECHANIC FOR DIAGNOSIS. THE MECHANIC STATED THAT THE ALTERNATOR WOULD HAVE TO BE REPLACED. THE VEHICLE WAS REPAIRED BUT THE FAILURE RECURRED. THE ALTERNATOR WAS REPLACED A TOTAL OF FIVE TIMES BUT TO NO AVAIL. THE APPROXIMATE FAILURE MILEAGE WAS 102,000. *TR

NHTSA ID
10516070
Incident
May 15, 2012
Mileage
102,000 mi
BrakesEngine
Filed Apr 30, 2013

TL* THE CONTACT OWNS A 2006 FORD E-350. THE CONTACT STATED THAT WHILE DRIVING 3 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS RESTARTED AND RESUMED OPERATION AS DESIGNED. THE VEHICLE WAS LATER TAKEN TO A DEALER FOR DIAGNOSIS AND THE CONTACT WAS INFORMED THAT THE OIL COOLING SYSTEM WAS THE CAUSE OF THE FAILURE. THE CONTACT ALSO STATED THAT THE PARKING BRAKE DID NOT HOLD WHEN ENGAGED. THE VEHICLE WAS TAKEN TO A DEALER AND THE CONTACT WAS INFORMED THAT THE ENTIRE PARKING BRAKE UNIT WOULD NEED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED FOR EITHER FAILURE. THE FAILURE AND CURRENT MILEAGE WAS 140,000.

NHTSA ID
10510141
Incident
Apr 29, 2008
Mileage
140,000 mi
Engine
Filed Jun 19, 2012

TL* THE CONTACT OWNS A 2006 FORD F-350. THE CONTACT STATED THAT THE EGR VALVES MALFUNCTIONED AND AS A RESULT, RADIATOR FLUID LEAKED INTO THE MOTOR. THE VEHICLE WAS TAKEN TO THE DEALER WHO DIAGNOSED THAT THE EGR VALVE AND OIL COOLER NEEDED TO BE REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE WHO DID NOT OFFER ANY ASSISTANCE. THE VEHICLE WAS REPAIRED. THE FAILURE MILEAGE WAS 95,000 AND THE CURRENT MILEAGE WAS 117,000. UPDATED 08-09-12 *BF UPDATED 08/15/2012 *JS

NHTSA ID
10462316
Incident
Aug 12, 2011
Mileage
95,000 mi
EngineFuel system
Filed Feb 17, 2011
Fire reported

SPARK PLUG BLOW OUT ON A 2006 FORD E350 5.4 LITER ENGINE. CAUSES FUEL TO SPRAY OUT AND FIRE TO IGNITE. THIN ALUMINUM HEAD IS NOT STRONG ENOUGH TO HOLD SPARK PLUG IN PLACE. THERE ARE OVER 5 MILLION WEB PAGES CONCERNING THIS ISSUE. *TR

NHTSA ID
10383084
Incident
Feb 17, 2011
Mileage
61,333 mi
Engine
Filed May 6, 2010

FORD 6.0 DIESEL ENGINES HAVE ISSUES IN RESPECT TO THE SEALS ON THE OIL PUMPS FOR THE INJECTION SYSTEM. IT IS NOT A QUESTION OF IF THE SEALS WILL FAIL, IT'S WHEN. WHEN THE SEALS FAIL, THE ENGINE WILL SHUT DOWN COMPLETELY LEAVING THE DRIVER WITHOUT POWER STEERING OR BRAKES. I HAVE TWO (2) VEHICLES FAIL IN TRAFFIC CAUSING THE DRIVERS TO ATTEMPT TO EXIT THE ROADWAY WITHOUT BEING HIT BY ANOTHER VEHICLE. THE ISSUE SEEMS TO BE RELATED TO THE "O-RING" SEALS USED THROUGH-OUT THE INJECTION SYSTEM. UNFORTUNATELY, I DON'T HAVE THE OLD PARTS AVAILABLE, BUT WITH APPROXIMATELY TEN OF THESE VEHICLES IN OUR FLEET, I'M SURE IT WON'T TAKE LONG BEFORE ANOTHER ONE FAILS. THIS EFFECTS ALL 6.0 FORD DIESEL MOTORS IN ALL MODEL VEHICLES FROM 2004-2008. I DON'T UNDERSTAND WHY THERE HAS NOT BEEN A SAFETY RECALL ON ALL VEHICLES WITH THIS MOTOR. AS MENTIONED, IT IS NOT A QUESTION OF IF THE ENGINE WILL FAIL, BUT WHEN. *TR

NHTSA ID
10329140
Incident
Jun 5, 2008
Mileage
80,000 mi
Engine
Filed Dec 30, 2008
Fire reported

TL*THE CONTACT OWNS A 2006 FORD E350. THE VEHICLE WAS PARKED AT THE CONTACT'S JOB FOR TWO HOURS WHEN HE WAS NOTIFIED THAT THE HOOD WAS ON FIRE. THE FIRE MARSHALL INVESTIGATED AND FOUND THAT A FAULTY WIRE UNDER THE HOOD CAUSED THE FIRE. THE INSURANCE COMPANY DECLARED THE VEHICLE TO BE DESTROYED. A FIRE REPORT WAS FILED. THE FAILURE AND CURRENT MILEAGES WERE 50,000.

NHTSA ID
10253264
Incident
Dec 17, 2008
Mileage
50,000 mi
Engine
Filed Dec 4, 2007

FAILURE OF INJECTORS AND INTERNAL OIL COOLER LED TO IMMEDIATE ENGINE SHUT DOWN CAUSING IMMEDIATE LOSS OF POWER STEERING, POWER BRAKES, ETC. THIS HAPPENED ON TWO SEPARATE OCCASIONS, (1 WHILE DRIVING ON INTERSTATE DURING 8AM MORNING TRAFFIC, 2 WHILE TOWING A 5TH WHEEL RV IN HEAVY AFTERNOON TRAFFIC IN A CONSTRUCTION ZONE WITH NO SHOULDER AVAILABLE FOR ME TO GET OFF HIGHWAY). AS I OFTEN PULL RV'S TO THE FAR WEST, IT GREATLY CONCERNS ME AS TO WHAT THE OUTCOME WOULD BE IF THIS HAPPENS WHILE ON A 6% DOWNGRADE IN THE MOUNTAINS. I HAVE HAD THREE INJECTOR FAILURES RECENTLY. *TR

NHTSA ID
10210756
Incident
May 11, 2006
Mileage
39,900 mi
Engine
Filed Jul 20, 2007

TL*THE CONTACT OWNS A 2006 FORD E-350. WHILE DRIVING, THE CONTACT DEPRESSED THE BRAKE PEDAL AND THE ENGINE COMPLETELY SHUT OFF. AT TIMES, THE VEHICLE WOULD RESTART IMMEDIATELY, BUT AT OTHER TIMES, IT WOULD RESTART AFTER AN HOUR. THE VEHICLE WAS TAKEN TO THE DEALER ON FIVE DIFFERENT OCCASIONS. DURING THREE OF THE VISITS, THE DEALER FOUND NO FAILURES. ON TWO OTHER OCCASIONS, THE DEALER REPLACED THE WIRING HARNESS AND THE SENSOR. THE PURCHASE DATE WAS UNKNOWN. THE CURRENT MILEAGE IS 80,000 AND FAILURE MILEAGE WAS 40,000. THE CONSUMER STATED THE DEALER PLACED A COMPUTER IN THE VEHICLE TO DETERMINE CODES FOR THE DEFECT IN THE VEHICLE. THE DEALER STATED THE VEHICLE HAS A LOOSE RATTLE NOISE AFTER DRIVING OVER BUMPS. THE CONSUMER PROVIDED MULTIPLE REPAIR INVOICES. UPDATED 08/13/07 *TR

NHTSA ID
10197036
Incident
Nov 15, 2005
Mileage
40,000 mi
BrakesEngineSteering
Filed Apr 6, 2007

TL*THE CONTACT OWNS A 2006 FORD E350. WHILE DRIVING 60 MPH THE STEERING BEGAN VIBRATING AND SHAKING. THE ROAD CONDITIONS WERE CLEAR. THE DEALER BALANCED THE TIRES. HOWEVER; THEY WERE UNABLE TO DIAGNOSE THE FAILURE. APPROXIMATELY 4 MONTHS LATER THE DEALER REPLACED THE STEERING GEAR BOX AND PERFORMED AN ALIGNMENT; WHICH, DID NOT CORRECT THE FAILURE. ALSO, THE CONTACT SMELLED EXHAUST FUMES INSIDE THE VEHICLE , AND THE DEALER WAS UNABLE TO DIAGNOSE THE CAUSE. APPROXIMATELY THREE MONTHS LATER THE ENGINE WAS REPLACED AND THE EXHAUST FUMES BECAME STRONGER AFTER BEING REPAIRED. THE VEHICLE HAS NOT BEEN INSPECTED. WHEN ENGAGING THE BRAKE PEDAL IT CAUSED HIM TO DEPRESS THE ACCELERATOR PEDAL DUE TO IT EXTENDING TO THE FLOORBOARD. THE CONTACT WAS AWARE OF THE SAFETY RISK INVOLVED. THE DEALER WAS UNABLE TO DIAGNOSE THE FAILURE. THE CURRENT AND FAILURE MILEAGE WERE 9000. *AK

NHTSA ID
10187197
Incident
Jun 28, 2006
Mileage
9,000 mi
Engine
Filed Jan 29, 2007

VEHICLE HAD A VERY BAD ENGINE OIL LEAK. SENT TO WOOLWINE FORD FOR REPAIR. THEY FAILED TO REPAIR PROBLEM. SENT VEHICLE TO BUTCH OSTALET FORD. FORD AUTHORIZED THEM TO INSTALL A NEW SHORT BLOCK AND THEY DID. THIS ENGINE LEAKS IN THE SAME PLACE AS THE ORIGINAL ENGINE. *NM

NHTSA ID
10180990
Incident
May 18, 2006
Mileage
16,655 mi
EngineSteering
Filed Sep 8, 2006
Crash reported

DT*: THE CONTACT STATED WHILE DRIVING 70 MPH, THE VEHICLE'S ENGINE POWER FAILED, BUT THE RADIO STILL WORKED. POWER STEERING ALSO FAILED CAUSING THE VEHICLE TO SIDE SWIPE A CONSTRUCTION SIGN AS THE CONTACT STEERED TO THE SIDE OF THE HIGHWAY, INTO A REST STOP. NO POLICE REPORT WAS FILED. THE VEHICLE RESTARTED AFTER 20 MINUTES AND WAS RETURNED TO THE RENTAL AGENCY. THE AGENCY WAS INFORMED OF THE POWER FAILURE. IT WAS UNKNOWN IF THE SERVICE DEALER OR MANUFACTURER WERE NOTIFIED.

NHTSA ID
10167658
Incident
Sep 1, 2006
Engine
Filed Aug 15, 2006

2005 FORD E-350 EGR VALVE PROBLEMS, CHECK ENGINE LIGHT ILLUMINATED. *KB *JB

NHTSA ID
10165836
Incident
Aug 1, 2006
ElectricalEngineTransmission
Filed Aug 15, 2006

2006 FORD E-350'S CHECK LIGHT ILLUMINATED, THE CLUTCH FAN HAD PROBLEMS AND THERE WAS A WIRING DEFECT. *KB *NM

NHTSA ID
10165826
Incident
Jul 20, 2006
Mileage
8,337 mi
Heating & air conditioningElectricalEngine+2 more
Filed Jul 21, 2006

DT: THE CONTACT STATED THAT WHILE DRIVING THERE WAS AN ACRID SMELL COMING FROM THE AIR-CONDITIONING VENTS. THE DEALER DIAGNOSED THE PROBLEM TO BE AN AIR COMPRESSOR FAILURE IN THE AIR-CONDITIONING SYSTEM. THE CONTACT HAS TEN 2005, AND 3, 2006 VEHICLES. ALL 13 HAD THE ALTERNATORS REPLACED BY THE DEALER BEFORE THE BUSES WERE PUT INTO SERVICE. THERE HAVE BEEN 3 ALTERNATOR FAILURES, 2 HIGH PRESSURE PUMP FAILURES, 1 CLUTCH FAN FAILURE AND 5 VEHICLES WITH CHECK ENGINE LIGHT ISSUES.*AK UPDATED 8/15/2006 - *NM

NHTSA ID
10163108
Incident
Jul 21, 2006
Mileage
16,832 mi
Engine
Filed May 15, 2006

DT*: THE CONTACT STATED WHILE THE VEHICLE IS IDLING FOR FIVE MINUTES OR MORE BLUE SMOKE CAME FROM THE EXHAUST AND THERE IS A STRONG EXHAUST ODOR. UPON INITIAL ACCELERATION THE SMOKE DISSIPATES. THE DEALERSHIP HAS REPLACED THE ENGINE TURBO, THE EGR VALVE, THE AIR FLOW SENSOR AND PUT ADDITIVE IN THE FUEL TANK. THESE REPAIRS HAVE NOT SOLVED THE PROBLEM.

NHTSA ID
10157543
Incident
May 15, 2006
Mileage
10,000 mi

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Other components reported on this vehicle

Categories with enough reports to have a page of their own

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .