RoadVitals

1999 Ford Expedition Fuel system Problems

Owner-reported complaints naming the fuel system system, filed with NHTSA

Data refreshed

Fuel system reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
27
Latest Oct 5, 2019
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
3%
of 946 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
7
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
6

What this page shows

Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks. Every record below is an owner-reported complaint about the 1999 Ford Expedition submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 27 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming fuel system

The 25 most recent of 27, in the owner's own words

Driver assistanceElectricalFuel system
Filed Oct 5, 2019

MY CAR HAS BEEN OVER HEATING AND HAVING PROBLEMS SINCE I FIRST BOUGHT IT. I COULD NOT UNDERSTAND WHY I HAVE TO CONTINUE TO KEEP FIXING IT AFTER I JUST BOUGHT IT. SOMEONE TOLD ME TO CHECK IF IT HAD A RECALL AND SURE ENOUGH IT DOES! I CHECKED ON THE DMV WEBSITE TODAY.

NHTSA ID
11266520
Incident
Oct 5, 2019
Driver assistanceEngineFuel system
Filed Jul 30, 2015

MY EXPEDITION STARTED ACTING LIKE IT WAS STARVING FOR FUEL MISFIRING LOSS OF POWER AND THERE'S A TICKING SOUND CONING FROM UNDER THE DASH BOARD THE DOOR LOCK UNLOCK THE LIGHTS FLICKER AND HORN BEEPS BY ITS SELF I PARKED IT AND A COUPLE DAYS LATER IT WOULDNT IT TRYING TO CRANK BUT ITS SOUND I DONT BELIEVE BATTERY IS DEAD IF IT WAS THEN LIGHTS WOULDN'T COME ON NOW AND AGAIN ALSO WHEN I USE MY KEY RING LOCK TO LOCK THE DOOR THERE'S A CLUNK CLUCK SOUND I'VE SPENT A LOT OF MONEY TRYING TO FIND OUT WHAT'S WRONG WITH LAMONT THAT'S MY EXPEDITIONS NAME AND NOBODY KNOWS LAST REPAIR SHOP HAD IT 9 DAYS TOTAL ON THE 7TH DAY I CALLED THEM THEY SAID THEY HAD NO IDEA AND ON THE 9TH I WENT IN AND THEY SAID I NEEDED A NEW MOTOR COSTING 2600 AND CHARGING ME 220 TO TELL ME THAT. THE SHOP BEFORE THAT COST ME 350 SAYING THE TRUCK ITSELF WERE THE PLUGS GO IN WAS STRIPPED AND THEY NEEDED A SPECIAL TOOL. ANY HOW I BELIEVE IT WOULD BE A MATTER OF TIME BEFORE THE VEHICLE WILL CATCH ON FIRE. THE VEHICLE IS VERY UNPREDICTABLE AND YOU DONT KNOW WHAT IT WILL DO NEXT IT ALSO DIES WHILE DRIVING IT ..

NHTSA ID
10744850
Incident
Nov 3, 2014
Mileage
165,000 mi
EngineFuel system
Filed Nov 9, 2014

BLEW OUT 3 SPARK PLUGS ALREADY. NOW I NEED TO GET THE ENGINE FIXED AND SPEND 50% OF THE TRUCKS VALUE, BECAUSE FORD ROLLED OUT A FAULTY DESIGN AND WONT OWN UP. I'VE NEVER HEARD OF THIS BLOW OUT UNTIL I PURCHASED A FORD, AND I'VE OWNED SOO MANY OTHER CARS THAT NEVER EXPERIENCED THIS. THIS NEEDS TO BE RECALLED BY FORD! *TR

NHTSA ID
10653708
Incident
Aug 1, 2014
Mileage
120,000 mi
Fuel system
Filed Aug 21, 2013

TL* THE CONTACT OWNS A 1999 FORD EXPEDITION. THE CONTACT STATED THAT UPON INSPECTION, IT WAS FOUND THAT THE FUEL TANK STRAPS WERE COMPLETELY RUSTED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS CONTACTED ABOUT THE FAILURE. THE FAILURE MILEAGE WAS 214,000.

NHTSA ID
10536516
Incident
Aug 21, 2013
Mileage
214,000 mi
Fuel system
Filed May 24, 2011

I HAVE A 1999 FORD EXPEDITION XLT WITH A 5.4 L V8 WITH 130K MILES ON IT. I STARTED MY VEHICLE THIS MORNING AND IT SOUNDED LIKE THE ENGINE HAD EXPLODED FOLLOWED BY GREY SMOKE COMING FROM UNDER THE HOOD. AFTER INSPECTING THE VEHICLE I DISCOVERED THAT THE PASSENGER SIDE , SECOND FROM THE REAR SPARK PLUG WAS BLOWN OUT OF THE CYLINDER HEAD.AFTER SOME RESEARCH I FOUND THAT THIS IS AN ALL TO COMMON PROBLEM FOR CERTAIN YEAR MODEL FORDS. THIS A VERY DANGEROUS DEFECT AND NOT ONLY COULD SOMEONE GET INJURED OR STRANDED BUT COULD ALSO BE LETHAL IF THE GAS FROM THE CYLINDER WERE TO IGNITE UNDER THE HOOD CAUSING AN EXPLOSION OR ENGINE FIRE. SOMETHING SHOULD BE DONE TO PREVENT THIS. *TR

NHTSA ID
10402497
Incident
May 23, 2011
Mileage
130,000 mi
Fuel systemPowertrain (other)
Filed May 12, 2011

TL* THE CONTACT OWNS A 1999 FORD EXPEDITION. THE CONTACT STATED THE STRAPS THAT SUPPORTED THE FUEL TANK WERE CORRODED AND FRACTURED. THE VEHICLE WAS TAKEN TO THE DEALER WHO REPLACED BOTH FUEL TANK STRAPS AT A COST OF $278 TO THE CONTACT. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 66,000. THE REAR DIFFERENTIAL COVER WAS LEAKING AND HAD TO BE REPLACED. UPDATED 06/27/11

NHTSA ID
10400635
Incident
Mar 12, 2011
Mileage
66,000 mi
EngineFuel system
Filed Nov 8, 2010
Fire reported

FOR THE 2ND TIME I HAVE HAD A SPARK PLUG BLOW OUT OF THE ENGINE. THIS TIME THE GAS CAUGHT FIRE. I MANAGED TO BEAT IT OUT WITH MY JACKET, UNHOOK THE FUEL INJECTOR, AND DRIVE THE VEHICLE THE REST OF THE WAY HOME. FORTUNATELY THE FIRE STARTED JUST AS I OPENED THE HOOD AND I GOT IT OUT BEFORE ANY DAMAGE COULD OCCUR. *TR

NHTSA ID
10365046
Incident
Nov 6, 2010
Mileage
154,000 mi
EngineFuel system
Filed Oct 16, 2010
Fire reported

A SPARK PLUG BLEW/POPPED OUT THE HEAD ON OUR 1999 FORD EXPEDITION, CAUSING FUEL VAPOR TO LEAK OUT OF THE OPENING, AND STARTING A SMALL FIRE, WHICH WAS QUICKLY DOUSED. THIS IS THE 2ND TIME IN 3 YEARS THAT THIS HAS OCCURRED, RESULTING IN OVER $2000 IN REPAIR COSTS FOR EACH OCCURRENCE. I AM VERY FRUSTRATED AS I HAVE READ THOUSANDS OF COMPLAINTS FROM OTHER EXPEDITION, NAVIGATOR, F-150, AND F-250 OWNERS WITH THIS SAME DANGEROUS SITUATION, AND NOTHING HAS BEEN DONE? PEOPLES LIVES COULD BE AT RISK WITH THIS ISSUE? RECALL NOW! *TR

NHTSA ID
10360741
Incident
Aug 20, 2010
Mileage
122,000 mi
EngineFuel system
Filed Sep 22, 2010

MY 1999 FORD EXPEDITION BLEW A SPARKPLUG. THE COST TO FIX IS RIDICULOUS COMPARED TO THE WORTH OF MY SUV NOW. I CHECKED ONLINE AND THIS APPARENTLY HAPPENS ALL THE TIME TO THIS ENGINE YET THERE HAS BEEN NO RECALL. WHAT IS UP WITH THIS? THIS IS DANGEROUS AND COSTLY. IF BRAKES FOR JAPANESE CARMAKERS ARE RECALLED WHY NOT PLUG PROBLEMS WHICH CAN CREATE ENGINE FIRES AND STRAND PEOPLE FAR FROM HOME? PLEASE HELP? *TR

NHTSA ID
10356993
Incident
Sep 18, 2010
Mileage
186,000 mi
Fuel system
Filed Jul 16, 2010
Fire reported1 injury reported

SUV STALLED FUEL VAPORS FILLED INSIDE SUV SMOKE THEN FILLED INSIDE,WE GOT OUT LIFTED HOOD A FIRE WAS STARTING ON DRIVER SIDE NEAR WALL, MY SON AND I STOOD BACK FIRE WAS DROPPING FROM THE ENGINE WE GOT AWAY FROM THE VEHICLE IT EXPLODED 3 X. I RECEIVED LUNG LIFE LONG LUNG DAMAGE, THE INCIDENT HAD NEVER OCCURRED BEFORE,THE VEHICLE WAS NOT SALVAGEABLE. *TR

NHTSA ID
10343669
Incident
Mar 1, 2010
Mileage
120,000 mi
EngineFuel system
Filed Apr 5, 2010

MY 1999 FORD EXPEDITION HAD A SPARK PLUG SHOOT OUT FROM THE HEAD ON MY WAY TO MY CABIN APRIL 2ND, 2010. I HAVE 2 SMALL CHILDREN AND WAS DRIVING IN A AREA WITH NO CELL COVERAGE OR GAS STATIONS. THE FUMES MADE THE INSIDE OF MY VEHICLE SMELL HORRIBLE AND HAD TO DRIVE TO 17 MILES WITH THE WINDOWS DOWN LATE AT NIGHT. THIS IS A BAD ENGINE FROM FORD, I COULD'VE BEEN WORSE OFF WITH KIDS GETTING SICK FROM GAS FUMES OR BEING STRANDED IN THE MIDDLE OF NOWHERE. *TR

NHTSA ID
10323851
Incident
Apr 2, 2010
Mileage
140,000 mi
EngineFuel system
Filed Mar 23, 2009

99 FORD EXPEDITION BLEW OUT #3 SPARK PLUG AND DAMAGED COIL, NO FOREWARNING OF THIS , HAS 114,000MILES, COST ME $400 FOR A TEMP FIX,,WAS TOLD THIS IS A COMMON PROBLEM WITH THE 5.4 ENGINE, GARAGE INSTALLED A REPAIR SLEEVE AND SPECIAL PLUG,,NO WARRANTY,,I WAS 800 MILES FROM HOME, WHEN THE PLUG BLEW, I THOUGHT SOMEBODY TOOK A SHOT AT ME...IT ALSO RUINED THE COIL. *TR

NHTSA ID
10262782
Incident
Mar 20, 2009
Mileage
114,000 mi
EngineFuel system
Filed Jan 9, 2009

WAS DRIVING CAR TO WORK THIS MORNING. MADE A RIGHT HAND TURN AND HEARD A KNOCKING NOISE SUDDENLY AFTER COMPLETING TURN. PULLED TO SIDE OF ROAD AND IMMEDIATELY SHUT DOWN VEHICLE. AFTER SHUTTING DOWN I SMELLED WHAT APPEARED TO BE GASOLINE. CALLED MY INSURANCE COMPANY AND THEY HAD VEHICLE TOWED TO FORD DEALERSHIP. AFTER WAITING A FEW HOURS THEY TOLD ME SPARK PLUG HAD POPPED OUT AND CYLINDER HEAD NEEDED TO BE FIXED ALONG WITH PLUG, AND IT WAS INDEED GASOLINE I SMELLED. THEY SAID IT WOULD NEED MAJOR REPAIR TO FIX, AND TRIED TO CONVINCE ME TO PAY AND ARM AND A LEG. I DON'T CARE ABOUT THAT, I CARE THAT MY CHILD COULD HAVE BEEN IN CAR, AS I PICK HER UP EVERY DAY FROM SCHOOL. ALSO MAD THAT A FIRE COULD HAVE STARTED AND FORD DOES NOTHING ABOUT THIS PROBLEM AND THAT THERE HAVE BEEN THOUSANDS OF COMPLAINTS FROM FORD TRUCK OWNERS WITH EXPEDITIONS AND F150'S FROM 97-02. SOMETHING BETTER BE DONE TO RECALL THESE FAULTY ENGINE COMPONENTS, OR FAMILIES WILL SUFFER FROM FORD'S LACK OF SAFETY WITH THESE PLUGS AND CYLINDER HEADS/COILS. *TR

NHTSA ID
10254428
Incident
Jan 9, 2009
Mileage
153,000 mi
Body & structureElectricalFuel system
Filed May 12, 2005
Crash reportedFire reported2 deaths reported

1999 FORD EXPEDITION COLLIDED HEAD-ON WITH ANOTHER VEHICLE. BOTH WERE TRAVELLING AT HIGHWAY SPEEDS. THE EXPEDITION IMMEDIATELY CAUGHT FIRE, INCLUDING THE PASSENGER COMPARTMENT.THE FIRE WALL FAILED AND FUEL APPARENTLY FED THE FIRE.

NHTSA ID
10120740
Incident
Apr 17, 2004
Fuel system
Filed Jun 20, 2003

FUEL LINE IS LEAKING GAS ON TOP OF THE FUEL TANK. DEALER NOTIFIED. CONSUMER INDICATED THAT THE VEHICLE IS RUNNING WITHOUT ANY WARRANTY. *AK

NHTSA ID
10024569
Incident
Jun 20, 2003
Body & structureElectricalEngine+2 more
Filed Jun 13, 2003

INTERIOR LIGHTS MALFUNCTIONING, DAYTIME RUNNING LIGHTS NOT WORKING CORRECTLY, HEATING/COOLING SYSTEM NOT WORKING PROPERLY; STAYS ON EVEN WHEN KEY IS NOT IN IGNITION. WHEN IGNITION IS TURNED ON OR OFF, THE WOOFER MAKES A LOUD THUMPING SOUND. WOOFER INOPERABLE. RIGHT SIGN WING NEVER WORKED PROPERLY/ WILL NOT OPEN OR CLOSE. BRAKING SYSTEM IS DOUBTFUL, IT SQUEAKS, AND WHEN GAS IS RELEASED ENGINE AND BRAKING ARE NOT COORDINATED SMOOTHLY . CONSTANT SQUEAKING WHEN IN MOTION. DEALERSHIPS SERVICE REPAIR PERSONAL NEGLECT AND REFUSE TO FIND THE CAUSES, EVEN THOUGH VEHICLE IS STILL UNDER WARRANTY. *NLM

NHTSA ID
10022999
Incident
Aug 3, 2002
Fuel system
Filed Apr 10, 2003
Fire reported

WHILE DRIVING DOWN ROAD, FIRE ERUPTED IN ENGINE COMPARTMENT CAUSING MASSIVE DAMAGE. *NLM

NHTSA ID
10014219
Incident
Apr 7, 2003
Mileage
50,000 mi
Fuel system
Filed Jan 18, 2002

CAR STALLS WHILE SITTING IN A NOSE DOWN POSTION FOR LESS THAN 2 MINUTES WHEN 1/3 OF TANK OR LESS. DEALER AND MANUFACTUER INDICATE KNOWN PROBLEM IN DESIGN, BUT NO FIX AT THIS TIME. ACCIDENT WAITING TO HAPPEN. *AK

NHTSA ID
757033
Incident
Dec 15, 2001
Fuel system
Filed Jan 17, 2002

CAR STALLS WITHIN 2 MINUTES ON A NOSE DOWN INCLINE WITH 1/3 OF TANK OF FUEL AND ALMOST IMPOSSIBLE TO RESTART. IT IS AS IF IT RUNS OUT OF FUEL.

NHTSA ID
756997
Incident
Dec 15, 2001
Fuel system
Filed Feb 1, 2001
1 injury reported

WHILE FILLING UP VEHICLE WITH GAS AND UPON REACHING 11 GALLONS, NOZZLE EXPLODED, INJURING CONSUMER. FIRE DEPARTMENT WAS CALLED, AND THEY SAID THAT SINCE NOZZLE WAS PLASTIC AND NOT MEDAL, IT HAD NOTHING TO GRIND OUT ON. PLASTIC CREATEED ELECTRICITY, A SPARK OF ELECTRICITY LIKE IF SOMONE SHOCKED AN INDIVIDUAL, THAT SET OFF EXPLOSION. *AK

NHTSA ID
879615
Incident
Feb 1, 2001
Fuel system
Filed Nov 15, 2000

VEHICLE STALLS WHEN CROSSING ONCOMING TRAFFIC - USUALLY OCCURS WHEN UNDER 1/4 TANK OF GAS. *AK

NHTSA ID
736373
Incident
Jun 14, 2000
Body & structureElectricalFuel system+1 more
Filed Sep 14, 2000

WHILE DRIVING COULD SMELL ENGINE BURNING OIL WHICH CAME THROUGH THE VENTS. THERE WAS NO OIL LEAKING. COIL BROKE IN THE ENGINE/ WINDSHIELD WIPERS WOULD COME ON BY THEMSELF, WHILE THE REAR WIPER DOES NOT WORK AT ALL/ PASSENGER DOOR PANEL WAS LOOSE & CAME OFF/ ELECTRICAL SYSTEM WOULD CAUSE LIGHTS TO FLICKER ON & OFF, AND FUEL GAUGE FAILED TO REGISTER THE CORRECT AMOUNT OF FUEL WHEN FILLED.*AK

NHTSA ID
870531
Incident
Sep 28, 1999
BrakesDriver assistanceElectrical+3 more
Filed Jun 29, 2000

THE HEATER HOSE DRIPPED ANTIFREEZE ON TO A COIL CAUSING DAMAGE. YH

NHTSA ID
552893
Incident
Dec 13, 1999
AirbagsFuel system
Filed Apr 18, 2000
Crash reported2 injuries reported

DEFECTIVE FUEL LINE SHUT OFF - DEFECTIVE AIR BAG - BOTH DID NOT DEPLOY

NHTSA ID
721623
Incident
Mar 21, 2000
Fuel system
Filed Dec 25, 1999

GAS GAUGE READING IS NOT ACCURATE. FUEL AMOUNT FLUCTUATES. CHECKED BY DEALER, NO PROBLEM FOUND. GAUGE STILL INACCURATE. DEALER INFORMED ME THAT THE DASH FUEL GAUGE IS NOT ACCURATE AND IS THERE PRIMARILY FOR DECORATION.

NHTSA ID
716413
Incident
May 1, 1999

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Other components reported on this vehicle

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Elsewhere on this vehicle

Data sources

Data on this page last refreshed .