RoadVitals

2012 Ford Expedition Body & structure Problems

Owner-reported complaints naming the body or structure system, filed with NHTSA

Data refreshed

Body & structure reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
15
Latest Oct 19, 2023
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
13%
of 118 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
5
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
12

What this page shows

Reports naming the vehicle structure, frame, body panels, doors, hood and trim. Every record below is an owner-reported complaint about the 2012 Ford Expedition submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 15 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming body or structure

Shown in the owner’s own words, exactly as filed

Body & structureDriver assistancePowertrain (other)
Filed Oct 19, 2023
Crash reported

The transmission jumps in and out of gear, the engine revs on its on. I was on the highway the first time and I going between 60 and 65 mph and it sounded like the whole bottom of the truck was just ripped out, the truck went from drive to either park or first gear it locked up the back tires and there was a truck behind me he tried to miss me but he hit the back passenger side of the truck. He was very very upset he threatening and cussing me because he thought I just slammed on my brakes for no reason. I explained to him what was happening and calmed down think God. It could have killed him or me or even several other people. When it locked up the tires then it jumped back in drive and tried tot take off, I threw it in neutral and cut the key off. That scared the sh.. out of me!! I have talked to other people that have around the same year model truck as mine and some of them are having the same issues with it jumping in and out of gear not wanting to shift gears revving up on its own and no engine light comes on I've tried to get a code scanner scan it no codes come up on the truck Ford needs to fix this truck they had a recall on certain models that were manufactured at different plants or something like that I heard but they won't fix my truck they said it's not under recall this truck is going to kill somebody it's the only truck I have and I have to go to work I'm just asking if you can please do something about this before people get killed in or I get killed I'm going to try to get a video of what it does I'm just asking if you can please do something about this Ford knows what the problem is I read stuff on it and they need to fix these trucks before it kills people they know what the problem is if I have a bad wreck and I live to it or this truck causing somebody to lose their life it's going to be a multi multi multi million dollar lawsuit because they refuse to fix the truck I'm just asking you if you can please do something about this thank you

NHTSA ID
11550843
Incident
Sep 2, 2023
Body & structureDriver assistance
Filed Feb 14, 2023

Metal corrosion on the back liftgate is allowing water to leech into the electrical connections to the back camera, causing it to intermittently not work leading to complete failure eventually. The service techs at the ford dealership have described this common problem with this year model expeditions and is due to a chemical problem either with the metal or factory paint or both. Corrosion is not due to rust. We bought the car new in late 2011.

NHTSA ID
11507158
Incident
Nov 14, 2022
Body & structure
Filed Jul 22, 2019

PAINT BUBBLING APPEARS ON REAL TAILGATE AND EDGE OF HOOD. RUST PIN SPOTS NOTICEABLE ON DOOR PANELS UNDER CLEAR COAT.

NHTSA ID
11233997
Incident
Oct 10, 2015
Mileage
34,000 mi
Body & structure
Filed Dec 14, 2018

THE TAILGATE HAS PEELING PAINT IN SEVERAL SPOTS

NHTSA ID
11161381
Incident
Dec 14, 2018
Body & structureSeat belts
Filed Nov 23, 2018
Crash reported3 injuries reported

B POST FAILED CAUSING SEAT BELT TO RIP OUT. I CAN SEND MORE PICTURES IF NEEDED.

NHTSA ID
11153432
Incident
Nov 22, 2018
Mileage
82,000 mi
AirbagsBody & structure
Filed May 16, 2017
Crash reportedFire reported3 injuries reported

I WAS INVOLVED IN A TRAFFIC COLLISION TODAY, MAY 15, 2015, GOING SOUTHBOUND THE SPEED OF 45MPH ON A CITY STREET IN RANCHO CUCAMONGA CA. ANOTHER CAR GOING WESTBOUND DIDN'T WAIT AT STOP SIGN, WENT THROUGH THE INTERSECTION, I SLAMMED ON THE BRAKES AND TURNED WHEEL TO THE RIGHT TO AVOID HITTING HER BUT WE COLLIDED, I WAS SPUN AROUND, SHE ENDED UP IN THE FRONT YARD THE HOUSE ON THE CORNER. THE FRONT OF MY VEHICLE HIT THE FRONT FENDER AND FRONT DOOR OF THE PASSENGER SIDE OF HER VEHICLE. ONLY 1 AIRBAG DEPLOYED IN MY VEHICLE, THE PASSENGER SIDE, WITH NO PASSENGER SITTING THERE. MY VEHICLE HAS SEVERAL OTHER AIRBAGS THAT DID NOT DEPLOY, EVEN THOUGH THE WHOLE FRONT END WAS SMASHED. ALSO, THE ONE AIRBAG THAT DID DEPLOY CAUGHT ON FIRE, AND FILLED THE INTERIOR OF THE TRUCK WITH A BURNING WHITE SMOKE, NOT POWDER. IT WAS A VERY STRONG BURNING SMELL THAT I INHALED A LOT OF. NOT SURE WHY ONLY THE ONE AIRBAG DEPLOYED AND ALL THE OTHERS DIDN'T??? PLEASE HELP ME IN GETTING TO THE BOTTOM OF THIS. SHOULD OTHER VEHICLES LIKE MINE BE RECALLED? I HAVE TO SAY, ALTHOUGH I WAS NOT SEVERELY INJURED, IT WOULD HAVE BEEN WAY BETTER IF MY SAFETY RESTRAINT SYSTEM WOULD HAVE WORKED THE WAY IT WAS INTENDED. HAVE THERE BEEN OTHER INSTANCES LIKE MINE? WHAT SHOULD FORD MOTOR COMPANY DO FOR ME? WHAT DO I DO NEXT? PLEASE HELP ME. THANK YOU, [XXX] ## VIN PASSED ## FORD, EXPEDITION, 2012 ## INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

NHTSA ID
10985892
Incident
May 15, 2017
Mileage
68,200 mi
Body & structure
Filed Mar 23, 2017

I JUST BOUGHT THIS VEHICLE USED. THE PAINT ON THE TAILGATE OF MY TRUCK HAS BUBBLED UP IN SEVERAL LOCATIONS AND STARTED TO PEEL. AFTER TALKING TO THE LOCAL DEALERSHIP AND THE MANUFACTURER, THEY STATED THAT IT'S A COSMETIC PROBLEM, NOT COVERED BY THE CORROSION WARRANTY. AFTER MUCH RESEARCH, I HAVE REALIZED THAT THIS IS A VERY COMMON PROBLEM. I OWNED A SIMILAR MAKE AND MODEL THAT WAS 9 YEARS OLDER AND THOUGHT IT WAS A LIMITED ISSUE. UNFORTUNATELY, THE MANUFACTURER KNOWS THEY HAVE AN ISSUE, BUT REFUSE TO COVER IT. THE BODY SHOP I CONTACTED RECOMMENDED FOLLOWING UP ON THIS BECAUSE IT'S A VERY COMMON PROBLEM DUE TO PAINT NOT BEING APPLIED TO THE ALUMINUM CORRECTLY DURING PRODUCTION.

NHTSA ID
10968225
Incident
Mar 1, 2017
Mileage
75,000 mi
Body & structure
Filed Jul 20, 2016

PAINT IS BUBBLING ON TAILGATE. COMMON PROBLEM. FORD DEALER KNOWS ABOUT IT, FORD KNOWS ABOUT IT. FORD WILL NOT REPAIR AS THERE IS NO METAL PERFORATION. ALUMINUM TAILGATE IS CORRODING UNDER PAINT. THIS SHOULD NOT HAPPEN ON A 3 -4 YEAR OLD VEHICLE.

NHTSA ID
10886069
Incident
Jul 20, 2016
Mileage
70,000 mi
Body & structure
Filed Jun 7, 2016

ON LOOKING AT THE REAR TAILGATE I SAW WHAT LOOKED LIKE RUST SPOTS ( 4 IN ALL ). THE PAINT IS BUBBLED TO THE POINT I THINK WILL BREAK SOON. WHEN I TOOK IT TO THE DEALER TODAY (6/7/16) THEY SAID IT WAS A BIG PROBLEM WITH FORD . THE DEALER GUS JOHNSON FORD SPOKANE, WASH SAID IT IS A FORD PROBLEM AND NOT THERE'S. I FEEL IF I WOULD OF BE TOLD OF THIS PROBLEM I WOULD OF NEVER BOUGHT ANY FORD CAR. I FEEL THIS PROBLEM WAS KEEP FROM JUST TO MAKE A SALE. WE ARE GOING TO LOOK AT OTHER CARS BUT SURLY NOT FORDS

NHTSA ID
10873135
Incident
Jun 7, 2016
Body & structure
Filed May 31, 2016

TL* THE CONTACT OWNS A 2012 FORD EXPEDITION. UPON INSPECTING THE VEHICLE, THE CONTACT NOTICED THAT THE REAR OF THE VEHICLE WAS MODERATELY CORRODED. THE DEALER CONFIRMED THE CORROSION. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 46,382. THE VIN WAS NOT PROVIDED.

NHTSA ID
10871536
Incident
Dec 3, 2012
Mileage
46,382 mi
Body & structure
Filed May 18, 2016

HAVE RUST BUBBLES ON INSIDE BOTTOM OF REAR LIFT GATE. TOOK TO DEALER AND WAS TOLD THIS IS COMMON PROBLEM WHERE LIFT GATE WAS NOT MANUFACTURED PROPERLY. FOR A CAR LESS THAN 5 YEARS OLD, THIS SHOULD NOT BE RUSTING.

NHTSA ID
10865542
Incident
Jun 16, 2014
Body & structure
Filed May 4, 2016

RECENTLY, THE REAR TAILGATE AROUND THE LIFT HANDLE HAS BECOME CORRODED AND THE PAINT IS PEELING. I KEEP THE VEHICLE STORED AND RARELY USE IT. I KEEP IT IN IMMACULATE CONDITION AND VERY WELL MAINTAINED. THIS IS THE ONLY BLEMISH ON IT, BUT I CAN SEE IT IS GETTING WORSE AND WILL EVENTUALLY NEED TO BE REPAIRED AND REPAINTED. I UNDERSTAND THE IS A PROBLEM WITH ALL EXPEDITIONS AND BELIEVE FORD SHOULD BE RESPONSIBLE FOR THE REPAIR SINCE IT APPEARS TO BE A MANUFACTURING DEFECT.

NHTSA ID
10863122
Incident
Jan 5, 2016
Mileage
55,000 mi
Body & structure
Filed Jan 5, 2016

PAINT BLISTERS ARE STARTING TO APPEAR ON REAR LIFT GATE WHERE THE HANDLE IS ATTACHED. DEALER HAS INDICATED THAT THIS IS CORROSION DUE TO THE ALUMINIUM MATERIAL THAT THE LIFT GATE IS MADE OF AND POOR PREP WORK OR CONTAMINATION FROM THE FACTORY PAINT.

NHTSA ID
10818219
Incident
Dec 9, 2015
Mileage
50,000 mi
Body & structureBrakesDriver assistance+1 more
Filed Aug 6, 2014
Crash reported6 injuries reported

VEHICLE ACCELERATED UNINTENDED AND UNEXPECTED. SPEED WAS UNCONTROLLABLE. DRIVER AVOIDED TO THE BEST OF HIS ABILITIES STANDING WORKERS AND UNINTENTIONALLY HIT TWO OTHER VEHICLES AND WORKERS INSIDE THOSE VEHICLES. 6 INJURED TAKEN BY AMBULANCE TWO CRITICALLY HURT! *TR

NHTSA ID
10619402
Incident
Jul 18, 2014
Mileage
30,000 mi
Body & structure
Filed May 2, 2013

TL* THE CONTACT OWNS A 2012 FORD EXPEDITION. THE CONTACT STATED THAT THE FRONT PASSENGER SIDE DOOR MOVED IRREGULARLY, MAKING IT DIFFICULT FOR PASSENGERS TO EXIT THE VEHICLE. THE FAILURE RECURRED NUMEROUS TIMES. THE CONTACT ALSO STATED THAT WHILE DRIVING 15 MPH, THE INSTRUMENT PANEL AND THE ALERT SYSTEM STATED THAT THE DOOR WAS AJAR. THE MANUFACTURER WAS NOTIFIED AND DISPATCHED AN INSPECTOR. THE INSPECTOR, WHO EXAMINED THE VEHICLE, DETERMINED THAT THERE WAS A GAP BETWEEN THE DOOR AND THE FRAME, BUT STATED THAT IT WAS NORMAL. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 3,000 AND THE CURRENT MILEAGE WAS 12,000.

NHTSA ID
10510389
Incident
Oct 15, 2012
Mileage
3,000 mi

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Other components reported on this vehicle

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Elsewhere on this vehicle

Data sources

Data on this page last refreshed .