RoadVitals

2002 Ford Explorer Sport Powertrain (other) Problems

Owner-reported complaints naming the powertrain system, filed with NHTSA

Data refreshed

Powertrain (other) reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
13
Latest Sep 13, 2015
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
10%
of 133 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
0
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
0

What this page shows

Powertrain reports that are not specifically the engine or transmission — driveshafts, axles, transfer cases and differentials. Every record below is an owner-reported complaint about the 2002 Ford Explorer Sport submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 13 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming powertrain

Shown in the owner’s own words, exactly as filed

Powertrain (other)
Filed Sep 13, 2015

THE TRANSMISSION OF OUR 2002 EXPLORER STARTED SLIPPING, JUMPING, JERKING' SURGING, REFUSING TO SHIFT, SHIFTING SLOWLY AND OTHER ASSOCIATED THINGS APPROXIMATELY 4 YEARS AGO. THERE IS NO CONSISTENCY, IT DOES IT WHENEVER IT WANTS, REGARDLESS OF THE SPEED, OUTSIDE TEMPERATURE, DRIVING DISTANCE. I FEEL FORD OWES ME A NEW, REDESIGNED TRANSMISSION WITH INSTALLATION. I WOULD LIKE TO KNOW WHAT FORD IS DOING ABOUT THE PROBLEM WITH THE TRANSMISSION WHICH WAS INSTALLED IN THIS MODEL AND YEAR EXPLORERS.

NHTSA ID
10763399
Incident
Aug 2, 2010
Mileage
110,000 mi
EnginePowertrain (other)
Filed Feb 7, 2015

STARTED MY VEHICLE IT MADE A CLUNKING NOISE THEN DIED. THE TIMING CHAIN BROKE AND BROKE ALL THE VALVES OFF THE MOTOR. *JS

NHTSA ID
10681880
Incident
Sep 18, 2014
Mileage
80,000 mi
Powertrain (other)Steering
Filed Jan 15, 2013

WHEN TRYING TO SHIFT CAR FROM DRIVE INTO PARK, THE GEAR SHIFT LEVER BROKE OFF INSIDE THE STEERING COLUMN AND FELL OF IN MY HAND. THE CAR WAS STILL IN DRIVE AND I TURNED OFF THE IGNITION. THE KEY COULD NOT BE REMOVED AND THE CAR WAS TOWED TO THE DEALERSHIP. TO REPAIR THIS LINKAGE PART, THE ENTIRE STEERING COLUMN HAD TO BE REPLACED, AT A COST OF OVER $1800. I CALLED FORD TO REPORT THE INCIDENT AND WAS TOLD THAT THEY HAVE NO RECORD OF SOMETHING LIKE THIS EVER HAPPENING BEFORE. THEY SAID THEY WOULD ADD THE INCIDENT TO THEIR DATABASE. I TOLD THEM THAT I FELT THIS WAS A SERIOUS SAFETY ISSUE AND THAT THIS NEEDS TO BE REFERRED TO ENGINEERING OR QUALITY ASSURANCE FOR INVESTIGATION BEFORE SOMEONE GETS INJURED OR KILLED. I GOT THE IMPRESSION THAT FORD WAS NOT GOING TO DO ANYTHING WITH THIS INFORMATION. *TR

NHTSA ID
10493130
Incident
Dec 31, 2012
Mileage
138,156 mi
Body & structurePowertrain (other)Suspension
Filed Sep 7, 2011

I JUST PURCHASED A USED 2002 FORD EXPLORER SPORT ON 08/06/2011 SO THAT I HAD A VEHICLE THAT I COULD TAKE THE KIDS ON CAMPING TRIPS. ON 09/04/2011 ON OUR WAY TO DAYTONA BEACH I NOTICED THE CAR WAS PUSHING AND SWERVING IN BOTH DIRECTIONS, I HAD JUST PUT BRAND NEW TIRES ON IT AND REPLACED BOTH THE UPPER CONTROL ARMS AND ALL 4 BALL JOINTS AND HAD AN ALIGNMENT DONE, I THOUGHT THAT IT'S A BIGGER VEHICLE THAN WHAT I'M USED TO AND HAD BEEN A SLIGHTLY WINDY. ON THE WAY HOME ON MONDAY 09/05/2011 IT WAS EVEN WORSE, I COULD FEEL THE BODY ROLLING THE CAR PUSHING ECT.. I PULLED OVER AND CHECKED THE FRONT SUSPENSION. THERE APPEARED TO BE NOTHING WRONG. I CRAWLED HOME A NERVOUS WRECK. WHEN WE UNLOAD THE CAR AT HOME I NOTICED THE CAR WAS SAGGING IN THE LEFT REAR.I CRAWLED UNDER THE VEHICLE. I NOTICED 2 BIG ISSUES, 1ST THE COIL SPRING IS BROKEN WERE LUCKY IT DIDN'T POP OUT AND SHRED A TIRE, AND 2ND ALL OF THE BODY MOUNT BUSHINGS ARE COMPLETELY CRUMBLING OR JUST PLAIN GONE. TALK ABOUT DANGEROUS. I WENT ONLINE AND THERE SEEMS TO BE THOUSANDS OF COMPLAINTS FOR THE 2002 EXPLORERS ON BLOGS AND FORD FORUMS AND TONS OF SITES FOR COMPLAINTS FOR AUTOMOBILES FOR ALL MODELS OF THIS VEHICLE FOR THE EXACT SAME THINGS. I HAVE ALSO SEEN NUMEROUS OTHER COMPLAINTS ON THIS VEHICLE FOR OTHER EQUIPMENT FAILURES ONE OF THEM BEING A WHINING NOISE COMING FROM THE REAREND OF THE CAR WHICH I THOUGHT WAS THE TIRES, BUT APPARENTLY IT IS AN IMPROPERLY ENGINEERED DIFFERENTIAL THAT FORD WILL NOT FIX OR ADMIT THAT THERE IS A PROBLEM WITH ALTHOUGH THERE ARE A COUPLE OF TECHNICAL BULLETINS OUT ON IT. THEY ARE JUST LUCKY THAT MY CHILDREN WERE NOT INJURED. HOW DARE THEY NOT ACCEPT ANY RESPONSIBILITY TO TAKE CARE OF THESE VEHICLES THAT THEY ENGINEERED AND SOLD, USED OR NOT. IF YOU MANUFACTURE AN UNSAFE VEHICLE AND A DEFECTIVE VEHICLE YOU SHOULD BE RESPONSIBLE. IS IT GONNA TAKE A FATHER AND HIS CHILDREN BEING KILLED. *TR

NHTSA ID
10424133
Incident
Sep 4, 2011
Mileage
90,500 mi
Powertrain (other)
Filed Aug 3, 2011

OVERDRIVE LIGHT BEGAN TO FLICKER ON AND OFF, AND THE TRANSMISSION WOULD NOT SHIFT PROPERLY. WOULD STAY IN A LOWER GEAR DURING ACCELERATION AS THE RPM CONTINUED TO CLIMB. HAD STORED CODES DIAGNOSED WITH THE FOLLOWING: P0732 (GEAR 2 INCORRECT RATIO), P0733 (GEAR 3 INCORRECT RATIO), P0734 (GEAR 4 INCORRECT RATIO). WAS ADVISED NOT TO CONTINUE TO DRIVE VEHICLE. REQUIRED COMPLETE TRANSMISSION REBUILD (BY AN INDEPENDENT INCLUDING UPGRADES) INCLUDING THE REPLACEMENT OF THE TORQUE CONVERTER DUE TO EXCESSIVE METAL FILINGS THROUGHOUT. TOTAL COST $2581.60. THE VEHICLE HAS NEVER BEEN USED FOR TOWING (NO HITCH) AND IS NOT ABUSED. . INVESTIGATION ON THE WEB REVEALS THIS TRANSMISSION FAILURE TO BE QUITE COMMON, CITING WEAKNESSES IN THE ORIGINAL DESIGN. CREATES A POTENTIALLY HAZARDOUS DRIVING CONDITION BECAUSE THE FAILURE CAN OCCUR AT ANY TIME AT WHICH POINT THE ERRATIC BEHAVIOR COULD LEAD TO AN ACCIDENT.

NHTSA ID
10417483
Incident
Jul 15, 2011
Mileage
128,796 mi
Powertrain (other)
Filed Feb 2, 2010

O/D LIGHT IS BLINKING SO TRANSMISSION IS GOING BAD I FIGURED IT OUT OR I CAN JUST JAM MY TRANSMISSION IN MIDDLE OF HIGH SPEED TRAFFIC AND RESULT IN CRASH..... *TR

NHTSA ID
10304048
Incident
Feb 2, 2010
Mileage
90,000 mi
Powertrain (other)Transmission
Filed Mar 19, 2009

THE GEAR SHIFT (PRNDL) FELL OFF THE STEERING COLUMN FOR NO APPARENT REASON. THE METAL THAT HOLD THE SHIFT GEAR FAILED. THIS IS HAPPENING TO MANY PEOPLE! VERY DANGEROUS! LUCKILY IT HAPPENED IN THE DRIVEWAY OR IT MAY HAVE LEAD TO INJURY/DEATH. IT IS A CATASTROPHIC FAILURE IN THE GEAR SHIFTER THAT LEADS TO THE ENTIRE STEERING COLUMN NEEDING TO BE REPLACED. PLEASE INVESTIGATE! HTTP://WWW.CARCOMPLAINTS.COM/FORD/EXPLORER/2002/TRANSMISSION/GEAR_SHIFT_PRNDL_FELL_OFF.SHTML. *TR

NHTSA ID
10262483
Incident
Mar 19, 2009
Mileage
44,000 mi
Powertrain (other)
Filed Sep 9, 2008

O/D OFF LIGHT STARTED BLINKING. DEALER STATED THAT THIS IS AN INDICATION OF TRANSMISSION PROBLEMS. CHECKED ON LINE FOR WARRANTY INFORMATION, AND FOUND OUT THAT THIS IS A VERY COMMON PROBLEM WITH FORD'S 2002 TRANSMISSIONS. FORD WILL NOT ASSIST IN THE COST OF REPAIRS BECAUSE THE PROBLEM OCCURS AFTER THE 36,000 MILES OR 3 YEAR WARRANTY PERIOD. EVERY THING POINTS TO A $ 2,000 / 3,000 REPAIR JOB. I PURCHASED THIS TRUCK IN 10/08 AND NOW I HAVE TO LOOK FORWARD TO A MAJOR REPAIR BEFORE OWNING IT FOR A YEAR. I REALLY THINK THAT FORD SHOULD IN SOME WAY COMPENSATE ITS VEHICLE OWNERS FOR A DEFECT THAT THEY ARE APPARENTLY WELL AWARE OF. *TR

NHTSA ID
10241597
Incident
Aug 8, 2008
Mileage
37,300 mi
Powertrain (other)
Filed Jul 1, 2005

RIGHT REAR AXLE AND BEARING

NHTSA ID
10127281
Incident
Apr 30, 2005
Mileage
80,000 mi
Interior & seatsPowertrain (other)Tires & wheels+1 more
Filed Mar 7, 2005

WHILE DRIVING OVER 70 MPH VEHICLE VIBRATED UNCONTROLLABLY. DRIVER WAS ABLE TO MAINTAIN CONTROL OF THE VEHICLE, AND DROVE IT TO THE DEALER FOR INSPECTION. MECHANIC DETRERMINED THAT THE DRIVESHAFT NEEDED TO BE REPLACED. *AK THE CONSUMER STATED THAT THE TIRES WHERE CUPPING AND HAD TO BE REPLACED. THE CONSUMER STATED THAT HE HAD TO DRIVE THE UNSAFE VEHICLE FOR 2 AND A HALF YEARS LIMITED TO NO HIGH SPEED TRAVELING. THE CONSUMER STATED THAT HE WOULD LIKE A REFUND. THE TAILGATE KEEPS LOCKING AND THE REAR DOOR CAN NOT BE OPENED FROM INSIDE. THE RIGHT FRONT WINDOW RATTLES WHIEN IT IS ALL THE WAY UP. *TC

NHTSA ID
10109379
Incident
Sep 12, 2002
Mileage
500 mi
Other / unspecifiedPowertrain (other)
Filed Feb 10, 2005

THE REAR END WAS LEAKING FLUID ON SEVERAL OCCASSIONS, HAD THE REAR DIFFERENTAIL SEAL REPLACED TWO TIMES, WHICH DID NOT FIX THE PROBLEM. EVENTUALLY THE REAR END HAD TO BE REPLACED.*AK REAR END NOW SHUTTERS AND SHAKES LESS THEN 10,000 MILES AFTER IT WAS REPLACED.

NHTSA ID
10110245
Incident
Aug 1, 2004
Mileage
37,000 mi
Powertrain (other)
Filed Jun 23, 2004

IN AUGUST 2003, REPORTED TO DEALER THAT THE TRUCK WAS GROANING WHEN TURNING. SERVICE ADVISED THAT I WAS TURNING THE WHEEL TOO FAR AND RUBBING THE TIRES ON THE WHEEL WELLS. THIS WAS NOT POSSIBLE SINCE THE TIRES WERE THE ORIGINAL FACTORY INSTALLS. BY NOVEMBER, THE TRUCK WOULD HARDLY TURN WITHOUT DRAGGING THE BACK TIRES AND THE DEALER FOUND THERE WAS NO FLUID IN THE REAR DIFFERENTIAL REQUIRING A COMPLETE OVERHAUL. THEN, IN JUNE 2004, THE "NEW" SEALS FAILED ALLOWING THE FLUID TO, AGAIN, DRAIN OUT. DEALER IS CURRENTLY REPAIRING. *AK

NHTSA ID
10078649
Incident
Jun 15, 2004
Mileage
52,000 mi
Powertrain (other)
Filed Feb 24, 2003

CONSUMER WAS UNAWARE OF HOW TO CHECK TRANSMISSION FLUID LEVEL OR HOW TO ADD TRANSMISSION FLUID.*AK *JB

NHTSA ID
10007193

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Other components reported on this vehicle

Categories with enough reports to have a page of their own

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .