RoadVitals

1991 Ford Explorer Transmission Problems

Owner-reported complaints naming the transmission system, filed with NHTSA

Data refreshed

Transmission reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
51
Latest Feb 26, 2008
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
8%
of 609 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
7
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
0

What this page shows

Reports naming the automatic or manual transmission, including shifting behaviour, shudder, slipping and transmission control modules. Every record below is an owner-reported complaint about the 1991 Ford Explorer submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 51 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming transmission

The 25 most recent of 51, in the owner's own words

Driver assistanceTransmission
Filed Feb 26, 2008

TL*THE CONTACT OWNS A 1991 FORD EXPLORER. THE CONTACT EXPERIENCED AUTOMATIC TRANSMISSION FAILURE. HE TOOK THE VEHICLE TO A MECHANIC AND THEY CLAIMED TO REPAIR IT, BUT ACTUALLY DID NOT. THE VEHICLE FAILED AND WAS TOWED TO A FORD DEALER AND THEY REPLACED THE CRUISE CONTROL SWITCH. THE AUTOMATIC TRANSMISSION WAS NOT REPAIRED. THE VEHICLE IS CURRENTLY IN THE POSSESSION OF ANOTHER MECHANIC. THE CURRENT AND FAILURE MILEAGES WERE GREATER THAN 100,000. UPDATED 03/11/08. *LJ

NHTSA ID
10219189
Incident
Aug 16, 2007
Mileage
100,000 mi
Seat beltsTires & wheelsTransmission
Filed Apr 11, 2005

I FOUND SEVERAL RECALLS FOR MY VEHICLE. IT IS AN OLD VEHICLE, BUT I ONLY BOUGHT IT IN 2003. I KNOW SOME OF THEM EXPIRED, AND IT SAYS TO CONTACT FOD. I DID VIA WEB SITE. THEY DO NOT SHOW ANY RECALLS. BUT, YOU SHOWED ME OVER 5 RECALLS? CAN I STILL GET THEM FIXED? MY TIRES I GUESS, HAVE BEEN REPLACED BUT THEY DID NIT REPLACE THE SPARE TIRE. I STILL HAVE THE RECALLED SPARE TIRE?? WHAT DO I DO NOW? CAN I DO ANYTHING? BUT, I STILL HAVE BAD TIRES, THE 2001 TIRE RECALL DOES NOT SAY WHAT BRAND? I HAVE ATX AND APT FIRESTONE TIRES. CAMPAIN #92V113000,91V189000,00T005000 AND ANOTHER TIRE RECALL, I DID NOT GET THE #, BUT IT WAS IN 2001. THANK YOU. *AK

NHTSA ID
10116768
Incident
Apr 5, 2005
Transmission
Filed Feb 1, 2005
Fire reported

I WAS DRIVING AND ALL OF A SUDDEN THE TRASMISSION SLIPPED AND I WOUDNT GO FORWARD TEN SMOKED POURED OUT AND PEOPLE IN THE STREETS STARTED YELLING SAYING "THERE'S FIRE COMING OUT THE HOOD!!" I PULLED OVER AND JUMPED OUT AND THE WHOLE ENGINE WAS ENGULFED IN FLAMES!!! VEHICLE TOTALLED. *AK

NHTSA ID
10108395
Incident
Jan 31, 2005
BrakesTires & wheelsTransmission+1 more
Filed Jan 13, 2005

TRANSMISSION WENT OUT, THEN THE FRONT MAIN SEAL. IT HASN'T BEEN TWO MONTHS AND THEN MY HEATER CORE WENT OUT AND AT THE SAME TIME MY HEATER FAN. ALSO, BEFORE THE FRONT MAIN SEAL WENT OUT THE ROTORS WENT BAD AND I STILL HAVE PROBLEMS WITH THE BRAKING SYSTEM. THIS HAS ALL HAPPENED WITHIN A YEARS TIME. I AM THOROUGHLY DISGUSTED AND BROKE. I PRAISED FORD BEFORE THIS, NOW I WOULDN'T RECOMMEND FORD TO ANYONE I KNOW. I AM A SINGLE MOTHER TRYING TO MAKE ENDS MEET AND NOW I HAVE NO TRANSPORTATION BECAUSE I CAN NO LONGER AFFORD TO FIX THIS TRUCK. I HAVE REPLACED THE TRANSMISSION, FRONT MAIN SEAL, WATER PUMP, STARTER, ROTORS, ALTERNATOR, AND THE LOW WHEEL DRIVE ON MY TRUCK BUT NOW ITS THE HEATER CORE AND I HAVE BEEN QUOTED OVER 600-800 TO FIX THIS! THAT IS IF I CAN FIND ANYONE WHO WANTS TO DO IT WHICH BY THE WAY NO ONE DOES. WHAT DO I DO NOW? *NM

NHTSA ID
10106282
Incident
Dec 14, 2004
Transmission
Filed Mar 13, 2003

THE AUTOMATIC TRANSMISSION FAILED. *JB

NHTSA ID
10010411
Incident
Dec 23, 2001
Mileage
154,233 mi
Powertrain (other)Transmission
Filed Aug 16, 2002

TRANSMISSION LEAKED OUT ALL OF ITS OIL WHILE IN HIGH GEAR (5TH) AT 65 MPH RESULTING IN OVERHEATING AND COMPLETE FAILURE OF THE MAIN DRIVE SHAFT ASSEMBLY. AFTER A $1200 REPAIR OF THE TRANSMISSION, THE EXACT OCCURENCE HAPPENED AGAIN, THIS TIME AT 70 MPH WITH ONLY ABOUT 3500 MILES ON THE, REBUILT TRANSMISSION. ANOTHER $1200 REPAIR WAS ACCOMPLISHED BUT THIS TIME THE RUBBER PLUGS AT THE TOP OF THE TRANSMISSION CASE (WHICH WAS EXPLAINED AS THE POINT OF THE LEAK) WERE SEALED. I TRADED THE CAR ABOUT A YEAR LATER AND WAS TOLD BY THE DEALER THAT THE TRANSMISSION FAILED A THIRD TIME DURING A TEST DRIVE BY A PERSPECTIVE BUYER.*AK

NHTSA ID
765761
Incident
Dec 12, 1999
Transmission
Filed Jul 2, 2002
Fire reported

WHILE DRIVING AT 55 MPH CONSUMER SMELLED SMOKE. CONSUMER PULLED OVER, AND SAW TRANSMISSION FLUID ALL OVER THE GROUND, AND BOTTOM OF VEHICLE WAS ON FIRE. PLEASE PROVIDE ANY FURTHER INFORMATION.*AK

NHTSA ID
8013133
Incident
Jun 26, 2002
EngineInterior & seatsTires & wheels+1 more
Filed Sep 17, 2001

BLACK GOO OOZES OUT FROM AROUND THE LACING OF STEERING WHEEL. CONSTANTLY HAVE THE WIPE WHEEL & HANDS. DRIVER'S SEAT BROKE AND WENT BACKWARDS WHILE DRIVING. I ONLY WEIGHT 185 LBS. SO WEIGHT SHOULD NOT BE A PROBLEM. THERE HAD BEEN NO REAR-END COLLISION EITHER. FRONT WHEEL HUBS FAILED DUE TO ENGINEERING DEFECT. DEALER TRIED TO MAKE ME PAY THE FIRST $55. I REFUSED AND WON. THE TRANSMISSION PROBLEM WAS A SHAFT THAT SNAPPED. VALVE GASKETS ARE INFERIOR MATERIAL. HAVE BEEN TIGHTENED, BUT STILL LEAK.*AK

NHTSA ID
752295
Powertrain (other)Transmission
Filed Jul 16, 2001

TRANSMISSION WAS NOISY AND CAUSING A VIBRATION DURING OPERATION OF VEHICLE. A PRIVATE MECHANIC EXAMINED VEHICLE AND DETERMINED THAT LOWER END SHAFT BEARINGS WENT, AND HAS REPLACED TRANSMISSION FOR A TEMPORARY FIX. PLEASE PROVIDE ANY ADDITIONAL INFORMATION/ATTACHMENTS. *AK

NHTSA ID
892896
Incident
Apr 1, 2001
BrakesHeating & air conditioningElectrical+3 more
Filed Feb 28, 2001

STARTER FAILED. *SLC RADIUS ARM NEEDED REPLACED. AIR CONDITIONER NEEDED REPLACED. HYDRAULIC CONTROL UNIT NEEDED REPLACED. *SLC

NHTSA ID
559986
Transmission
Filed Jan 5, 2001

PERIODICALLY, WHEN BEGINNING TO CONTACT THE CLUTCH PEDAL AND IF THE EXPLORER OPERATOR'S LEFT FOOT IS TOO HIGH, THE TOP OF THE FOOT WILL COME IN CONTACT WITH THE FUSE BOX LEVER (BETWEEN THE PARKING BRAKE LEVER AND THE HOOD RELEASE LEVER) UNDERNEATH THE STEERING COLUMN. THIS WILL DISENGAGE THE FUSE BOX FROM ITS SECURE POSITION AND LOWER THE FUSE BOX. ON THE NEXT ATTEMPT TO CONTACT THE CLUTCH PEDAL, THE FOOT WILL COME IN CONTACT WITH THE FUSE BOX, HINDERING AND POSSIBLY PREVENTING THE OPERATOR'S ABILITY TO CONTACT THE CLUTCH PEDAL AND EFFECTIVELY OPERATE THE CLUTCH. *AK

NHTSA ID
738822
Transmission
Filed Jul 11, 2000

TRANSFER CASE LOCK UP LOW SPEED, 0-7MPH MAD. *AK

NHTSA ID
725253
Incident
Jul 7, 2000
BrakesHeating & air conditioningElectrical+3 more
Filed Jul 2, 2000

CONFIRMATION INFO...COLUMES DOESN'T MY INFO....BUT TO ADD TRANSMISSION WAS REPLACE, WAS INFORMED VEHICLE WAS REPAINTED BY AAA, BRAKES WENT OUT, REPLACED CABLE WIRES TO BATTRERY- WIRED COAT HANGER PIECES IN WITH CABLE WIRES...

NHTSA ID
724839
Incident
Jul 14, 1999
Transmission
Filed Dec 21, 1999

WHILE VEHICLE WAS ON AND IN THE "PARK" POSITION, TRANSMISSION JUMPED INTO REVERSE GEAR, CAUSING THE VEHICLE TO ROLL OVER AND A CRASH. THERE WAS RECALL 91V189000 UNDER WHICH THIS VEHICLE WAS SUBJECT TO, ACCORDING TO THE MANUFACTURER, BUT DEALER NEVER MADE THE REPAIRS. PLEASE PROVIDE FURTHER INFORMATION. *AK

NHTSA ID
854219
Incident
Dec 11, 1999
Transmission
Filed Dec 20, 1999

ONGOING / INTERMITTENT PROBLEM WITH VEHICLE SHIFTING ITSELF INTO FORWARD DRIVE OR LOW GEAR. DEALER NOTIFIED AND UNABLE TO LOCATE PROBLEM. *AK

NHTSA ID
854194
Incident
Jan 15, 1996
Transmission
Filed Sep 14, 1999

I BOUGHT THE TRUCK FROM A RESPECTABLE DEALERSHIP IN NEW JERSEY IN OCT. 1995. THE CLUTCH FAILED ME IN MAY 1997. IT WAS REPAIRED FOR APPROX. 600.00. IT THEN FAILED ME AGAIN IN AUG. 1998. IT WAS REPAIRED AGAIN BUT THIS TIME IT COSTED ME 1200.00. I WAS AMAZED THE PRICE DOUBLED. THE COMPANY THAT FIXED IT SAID THE OTHER COMPANY FAILED TO DO IT THE CORRECT WAY. NOW ONCE AGAIN IT HAS FAILED ME ON SEPT. 1999. I AM VERY DISTURBED ABOUT THIS. I CANNOT TAKE MY TRUCK BACK TO THE PREVIOUS COMPANY BECAUSE THEY WERE REPLACED BY MIDAS. DOES THIS SEEM RIGHT?

NHTSA ID
711369
Incident
Sep 13, 1999
Transmission
Filed Feb 27, 1999

APPARENTLY THE MAZDA STD 5 SPD SOLD IN THESE TRUCKS IS DESTINED TO FAIL. IT HAS SO I'M TOLD (RECENTLY SAW WHEN I WAS FORCED TO GET REBUILT DO TO DEALER REFUSING TO ACT ON MY COMPLAINT)THREE RUBBER PLUGS THAT ARE DESIGNED TO FAIL. WHY THEY ARE THERE IS BEYOND ME. AFTER A TIME THEY START TO SEEP AND CAUSE TRANSMISSION FLIUD TO SLOWLY LEAK OUT ONLY WHEN VEHICLE IS RUNNING IE IN GEAR. AS THE FLUID DRIPS OUT MOVING DOWN ROAD YOU DON'T NOTICE IT. ONCE IT GETS LOW ENOUGH IT CAUSES TRANNY TO OVERHEAT. I BROUGHT VEHICLE IN THE FIRST TIME THIS TELL TALE SIGN OF NO CLUTCH OCCURRED. TRANSMISSION SHOP TOLD ME THAT DEALER SHOULD HAVE AT LEAST TEST DROVE VEHICLE WHEN I BROUGHT IT IN. OF COURSE WHEN I GOT THERE IT WAS WORKING PROPERLY BECAUSE IT HAD COOLED DOWN, BOTH OUTSIDE TEMP & VEHICLE SINCE IT WAS PARKED WHILE IN LAWYERS OFFICE. I POINTED OUT IT LOOKED LIKE IT WAS LEAKING SOMETHING & THEY SHRUGGED IT OFF AS PROBALY AN OIL LEAK. SINCE THEY WOULDN'T EVEN MAKE AN APPOINTMENT FOR ME TO BRING IN @ A LATER DATE I TOOK IT TO MEAN, SINCE THEY'RE THE EXPERTS THAT I DIDN'T HAVE A SERIOUS PROBLEM. WELL APPARENTLY I DID BECAUSE AFTER ABOUT A MONTH THE INPUT SHAFT WAS SEVERED WHILE I WAS DRIVING ON HIGHWAY DRIVING BESIDE A 18 WHEELER. LUCKILY NOTHING HAPPENED TO VEHICLE BUT WOODY ANDERSON PUT MY LIFE IN DANGER UNNECESSARILY BY IGNORING MY PROBLEM. I FOUND OUT LATER THE SERVICE MGR WAS AWARE OF THE PROBLEM W/ THESE TRANSMISSIONS BUT NEGLECTED TO TRAIN HIS STAFF ON IT. THEIR GENERAL MGR KI. HARRIS SAID TO ME ON 12/15 THAT HE WAS IN BUSINESS TO SERVICE VEHICLES & HE WOULD DO WHAT WOULD MAKE ME HAPPY. WELL NOW IT'S ME AGAINST THE BIG DEALERSHIP, FOR HE HAS GONE ACK ON HIS WORD. I NEED ADDITIONAL DATA TO SUPPORT MY POSITION FROM YOUR DATA BANKS TO SHOW THIS IS ONE A POOR DESIGH & TWO A KNOWN PROBLEM WAS NOT CONVEYED TO CUSTOMER WHICH COULD HAVE RESULTED IN SERIOUS INJURY IF I LOST POWER PASSING ON A ONE LANE ROAD OR SIMILAR SITUATION WHERE I COULD NOT AVOID AN ACCIDENT .

NHTSA ID
703800
Incident
Oct 2, 1998
Transmission
Filed Jan 1, 1999

ORIGINAL TRANSMISSION FAILED 1/97, APPROX. 60000 MILES. REBUILT BY TRANSMISSION SHOP. TOOK BACK 4 TIMES BEFORE THEY CONSIDERED CORRECT. STILL NOT RIGHT. CLUNKED WHEN SLOWING.. 2ND TRANSMISSION FAILED 12/98. DRIVING 65 MPH...JUST QUIT...RPM'S STARTED REVVING...BARELY GOT TO SIDE OF ROAD...HAVE BEEN TOLD BY EVERY TRANSMISSION SHOP I'M DEALING WITH THAT THE ORIGINAL TRANSMISSION PUT INTO THESE EXPLORERS ARE VERY POOR QUALITY, PLUS ALMOST IMPOSSIBLE TO REBUILD CORRECTLY...ALL TRANSMISSION SHOPS, INCLUDING FORD ONLY GIVE 12,000/12 MONTH GUARENTEE...THAT'S RIDICULOUS...YOU ASSUME A TRANNY SHOULD OUTLAST THE CAR...THEY ALL SAY THE TRANSMISSION IS UNRELIABLE TO MATCH TO ORIGINAL FORD TRANNY PUT IN...I AM NOW OUT $1875 FOR FIRST TRANSMISSION AND ONE YEAR LATER AM LOOKING AT ANOTHER TRANSMISSION REPAIR ($1400-1600)...I FEEL FORD SHOULD BACK THEIR PRODUCTS AND AT LEAST OFFER A REBUILT TRANNY IN THEIR OWN SHOPS THAT IS GUARENTEED FOR MORE THAN 12 MONTHS....THIS IS WHAT GIVES OUR AMERICAN CARS A VERY BAD REPUTATION....

NHTSA ID
701796
Incident
Jan 1, 1997
Transmission
Filed Sep 16, 1998

JUMPS OUT OF OVER DRIVE ON COLD DAYS WHILE MOVING, WILL NOT ENGAGE PART TIME 4-WHEEL DRIVE.

NHTSA ID
541501
Transmission
Filed Aug 12, 1998

TRANSMISSION FAILED.

NHTSA ID
541187
Transmission
Filed Mar 3, 1998

WHILE DRIVING THE TRANSMISSION FAILED, CAUSING THE VEHICLE TO GO OUT OF GEAR. THE DEALER IS REPAIRING THE VEHICLE.

NHTSA ID
821801
Incident
Mar 2, 1998
Transmission
Filed Dec 11, 1997

TRANSMISSION FAILED.

NHTSA ID
605687
Incident
May 30, 1996
Transmission
Filed Nov 25, 1997

FOUR-WHEEL DRIVE FAILED.

NHTSA ID
525474
Incident
Jul 10, 1997
Transmission
Filed Oct 14, 1997

OVERDRIVE FAILED.

NHTSA ID
604288
Incident
Jul 12, 1997
Transmission
Filed Sep 29, 1997

WHILE DRIVING ABOUT 70 MPH THE INPUT SHAFT ON THE TRANSMISSION BROKE . THE VEHICLE IS AT THE DEALER FOR REPAIR. *AK

NHTSA ID
816692

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

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Elsewhere on this vehicle

Data sources

Data on this page last refreshed .