RoadVitals

2004 Ford F-450 Sd Problems

Owner-reported complaints filed with NHTSA, grouped by component

Data refreshed

Owner complaintsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
33
Latest Jan 6, 2014
Components namedHow many of our component categories appear on at least one report for this model year. One report can name several.
10
Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
2

What this page shows

Everything below is an owner-reported complaint submitted to NHTSA about the 2004 Ford F-450 Sd, grouped by the component NHTSA recorded on the report. These are not confirmed defects, and they are not recalls. NHTSA does not verify most reports before publishing them, and a category with more reports in it is not evidence that a part is defective.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Reports by component

Ranked by how many owner reports name each component category

  • Engine819.0%
  • Powertrain (other)37.1%
  • Electrical37.1%
  • Other / unspecified24.8%
  • Brakes24.8%
  • Tires & wheels12.4%
  • Driver assistance12.4%
  • Steering12.4%
  • Body & structure12.4%

Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.

Each component in detail

What the reports in each category say, in the owners' own words

Fuel system

Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks.

20
reports

From owner reports, verbatim

TL* THE CONTACT OWNS A 2004 FORD F-450 SD. THE CONTACT STATED THAT THE VEHICLE SUDDENLY STALLED. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS FOUND THAT THE FUEL TANK LINING HAD FAILED. THE VEHICLE WAS BEING REPAIRED. THE MANUFACTURER WAS CONTACTED AND INFORMED THE CONTACT THAT THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER 05V270000 (ELECTRICAL SYSTEM). THE FAILURE MILEAGE WAS APPROXIMATELY 71,000.

NHTSA ID 10558711 · filed Jan 6, 2014

10/17/13 I WAS DRIVING ON THE INTERSTATE WITH A LOAD OF CATTLE RUNNING FINE AND JUST LOST POWER GOING ON THE INTERSTATE GOING FROM 65 TO 10 MILES AN HOUR. TRAFFIC ZIPPING BY. I THOUGHT IT WAS THE FUEL FILTERS BUT IT DONE THE SAME AFTER I CHANGED THEM. I TOOK IT TO A GARAGE AND HE SAID HE THE TANK LINER WAS COMING APART NOW IT MESSED UP MY INJECTORS, AND I THINK FORD SHOULD HAVE A RECALL ON SOMETHING LIKE THAT BEFORE SOMEONE GETS KILLED OR SEVERLY HURT!!!! IT IS IN THE SHOP NOW AND I THINK FORD SHOULD PAY SOMETHING ON THIS. *TR

NHTSA ID 10550664 · filed Nov 3, 2013
All 20 reports naming fuel system

Engine

Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components.

8
reports

From owner reports, verbatim

VEHICLE LOOSES POWER, NO ACCELERATION, OCCURS MOST FREQUENTLY UNDER HEAVY LOAD OR HIGH ACCELERATION DEMAND, TOLD BY FORD DEALER THE PROBLEM IS CAUSED BY DE-LAMINATING FUEL TANK RESULTING IN FUEL TANK COATING ENTERING THE FUEL SYSTEM AND OBSTRUCTING DIESEL FUEL FLOW TO MOTOR WHEN HIGH DEMAND FOR DUEL OCCURS. NEAR COLLISION AT FREEWAY SPEEDS AND WAS VERY DANGEROUS TO PULL OVER WHEN THERE WAS NO SHOULDER. FORD DEALER STATES THE COST TO REPAIR IS OVER $3,500.00 AND OPEN ENDED DEPENDING ON WHETHER THE FUEL TANK COATING ENTERED THE MOTOR OR INJECTORS. THEY WANT TO START BY REPLACING THE HARNESS, FUEL TANK AND FUEL PUMP AND GO FROM THERE. FORD REFUSES TO HONOR THIS CLEAR MANUFACTURING DEFECT. *TR

NHTSA ID 10483254 · filed Nov 3, 2012

LTR FWD FM (VA) RE DEFECT FUEL INJECTION AND AIR INDUCTION SYSTEM FOR A 2004 FORD F-450 MEDIUM DUTY TRUCK. *TGW THE CONSUMER STATED A FEW MONTHS AFTER PURCHASING THE TRUCK, HE BEGAN HAVING A RECURRING PROBLEM WITH THE TRUCK LOOSING POWER. THE CONSUMER BELIEVED THE PROBLEM WAS ASSOCIATED WITH THE FUEL INJECTION AND AIR INDUCTION SYSTEM FOR THE TURBO CHARGER. ON 4 OCCASIONS, WHILE DRIVING UP A MOUNTAIN, HE EXPERIENCED A SUDDEN LOSS OF POWER THAT WAS CAUSED BY THE TRUCK GOING FROM 65 MPH TO LESS THAN 10 MPH IN A MATTER OF SECONDS. *JB

NHTSA ID 10319740 · filed Mar 16, 2010
All 8 reports naming engine

Powertrain (other)

Powertrain reports that are not specifically the engine or transmission — driveshafts, axles, transfer cases and differentials.

3
reports

From owner reports, verbatim

VEHICLE LOOSES POWER, NO ACCELERATION, OCCURS MOST FREQUENTLY UNDER HEAVY LOAD OR HIGH ACCELERATION DEMAND, TOLD BY FORD DEALER THE PROBLEM IS CAUSED BY DE-LAMINATING FUEL TANK RESULTING IN FUEL TANK COATING ENTERING THE FUEL SYSTEM AND OBSTRUCTING DIESEL FUEL FLOW TO MOTOR WHEN HIGH DEMAND FOR DUEL OCCURS. NEAR COLLISION AT FREEWAY SPEEDS AND WAS VERY DANGEROUS TO PULL OVER WHEN THERE WAS NO SHOULDER. FORD DEALER STATES THE COST TO REPAIR IS OVER $3,500.00 AND OPEN ENDED DEPENDING ON WHETHER THE FUEL TANK COATING ENTERED THE MOTOR OR INJECTORS. THEY WANT TO START BY REPLACING THE HARNESS, FUEL TANK AND FUEL PUMP AND GO FROM THERE. FORD REFUSES TO HONOR THIS CLEAR MANUFACTURING DEFECT. *TR

NHTSA ID 10483254 · filed Nov 3, 2012

STEERING BRACKET BOTTOMS OUT WHEN TRUCK IS TURNED TO THE RIGHT ALL THE WAY...CAUSING IT TO BREAK STEERING BRACKET THAT IS MADE ONTO FRONT REAR HOUSING. *TR

NHTSA ID 10225361 · filed Apr 22, 2008

Too few reports in this category for a page of its own — they appear in the full complaint list.

Electrical

Reports naming the electrical system — wiring, battery, charging, control modules, infotainment and electrical accessories.

3
reports

From owner reports, verbatim

TL* THE CONTACT OWNS A 2004 FORD F-450 SD. THE CONTACT STATED THAT THE VEHICLE SUDDENLY STALLED. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS FOUND THAT THE FUEL TANK LINING HAD FAILED. THE VEHICLE WAS BEING REPAIRED. THE MANUFACTURER WAS CONTACTED AND INFORMED THE CONTACT THAT THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER 05V270000 (ELECTRICAL SYSTEM). THE FAILURE MILEAGE WAS APPROXIMATELY 71,000.

NHTSA ID 10558711 · filed Jan 6, 2014

TL* THE CONTACT OWNS A 2004 FORD F-450. SHE STATED THAT WHILE DRIVING AT UNKNOWN SPEEDS, THE ENGINE STALLED. THE VEHICLE WAS TOWED TO A LOCAL REPAIR FACILITY WHERE IT WAS DIAGNOSED FOR INJECTOR CONTROL PRESSURE, SENSOR CONNECTOR FAILURE. THE CONTACT BELIEVED THE FAILURE WAS ASSOCIATED WITH NHTSA RECALL CAMPAIGN ID NUMBER: 05V270000 (ELECTRICAL SYSTEM: WIRING). THE MANUFACTURER ADVISED THAT THE INFORMATION SHE HAD FOUND WAS A TECHNICAL SERVICE BULLETIN AND NOT A RECALL. THE MANUFACTURER WOULD NOT PROVIDE ANY ASSISTANCE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 41,498.

NHTSA ID 10339085 · filed Jun 18, 2010

Too few reports in this category for a page of its own — they appear in the full complaint list.

Other / unspecified

Reports whose component NHTSA recorded as unknown, or that do not map to one of the categories above.

2
reports

From owner reports, verbatim

10/17/13 I WAS DRIVING ON THE INTERSTATE WITH A LOAD OF CATTLE RUNNING FINE AND JUST LOST POWER GOING ON THE INTERSTATE GOING FROM 65 TO 10 MILES AN HOUR. TRAFFIC ZIPPING BY. I THOUGHT IT WAS THE FUEL FILTERS BUT IT DONE THE SAME AFTER I CHANGED THEM. I TOOK IT TO A GARAGE AND HE SAID HE THE TANK LINER WAS COMING APART NOW IT MESSED UP MY INJECTORS, AND I THINK FORD SHOULD HAVE A RECALL ON SOMETHING LIKE THAT BEFORE SOMEONE GETS KILLED OR SEVERLY HURT!!!! IT IS IN THE SHOP NOW AND I THINK FORD SHOULD PAY SOMETHING ON THIS. *TR

NHTSA ID 10550664 · filed Nov 3, 2013

DT: FRONT END VIBRATION OCCURRED IN FRONT RIGHT AXLE AFTER CONSUMER PURCHASED THE VEHICLE. CONSUMER WAS DRIVING BETWEEN 50-70 MPH WHEN THIS OCCURRED, CONSUMER TOOK VEHICLE BACK TO DEALER, AND THEY REPLACED BOTH OF THE FRONT WHEELS AND THE RIM, THE ORIGINAL PROBLEM OCCURRED EVEN MORE SEVERE. *AK

NHTSA ID 10125183 · filed Jun 13, 2005

Too few reports in this category for a page of its own — they appear in the full complaint list.

Brakes

Reports naming service brakes, the antilock braking system, brake hoses, master cylinders or the parking brake.

2
reports

From owner reports, verbatim

DT: FORD 450 2004,A BRAKING SYSTEMPROBLEM. CONSUMER TOOK VEHICLE TO FORD DEALERSHIP AND THEY REPAIRED PRESSURE RELEASE VALVE. CONSUMER FOUND THAT THE VEHICLE WAS STILL DRIPPING BRAKE FLUID EVEN AFTER TAKING TO DEALERSHIP, CONSUMER TOOK TO THE DEALERSHIP AGAIN, DEALERSHIP SAID THEY COULD FIND NO PROBLEM. CONSUMER NOTICED RED FLUID STILL DRIPPED. DEALER SAID IT WAS RESIDUAL FLUID WHICH CONTINUED TO DRIP FOR TWO WEEKS. PROBLEM STOPPED. THEN WHEN CONSUMER HAD TO MAKE A SUDDEN STOP THE BRAKES WOULD NOT WORK.*AK

NHTSA ID 10125181 · filed Jun 13, 2005

INTERMITTENTLY WHEN APPLYING THE BRAKES, THE BRAKE PEDAL FELT SPONGY/SOFT. ALTHOUGH THE VEHICLE WOULD STOP, THE BRAKE PEDAL WAS NOT FEELING HARD AS IT SHOULD AND MAY CAUSE A LOSE OF BRAKING IF THIS CONDITION CONTINUES ON. THE VEHICLE HAS BEEN TO THE DEALER. THE DEALER INFORMED THE CONSUMER THAT THE CONDITION WAS A NORMAL CHARACTERISTIC OF THIS VEHICLE.

NHTSA ID 10108829 · filed Jan 25, 2005

Too few reports in this category for a page of its own — they appear in the full complaint list.

Tires & wheels

Reports naming tires, wheels, hubs, or the tire-pressure monitoring system.

1
report

From owner reports, verbatim

TL*THE CONTACT OWNS A 2004 FORD F450. THE VEHICLE HAS CONTINENTAL GENERAL TIRES, SIZE 22590R19.5. WHILE DRIVING 55 MPH, THE CONTACT HEARD A LOUD A POP AND THE VEHICLE PULLED TO THE LEFT. HE NOTICED THAT THE TREAD ON THE DRIVER SIDE FRONT TIRE SEPARATED. THE DEALER INSPECTED THE TIRE, BUT THEY WOULD NOT PROVIDE THE CAUSE OF FAILURE. THE ADDITIONAL TIRE DETAILS ARE UNAVAILABLE. THE CURRENT AND FAILURE MILEAGES WERE 43,000. UPDATED 02/01/08. *LJ THE CONSUMER'S VEHICLE SUFFERED DAMAGE FROM THE TIRE FAILURE.

NHTSA ID 10198822 · filed Aug 8, 2007

Too few reports in this category for a page of its own — they appear in the full complaint list.

Driver assistance

Reports naming forward-collision avoidance, lane keeping, back-over prevention, cruise control and related electronic driver-assistance systems.

1
report

From owner reports, verbatim

VEHICLE EXPERIENCED SUDDEN ACCELERATION. WHILE DRIVING AT APPROXIMATELY 40 MPH VEHICLE SURGED FORWARD. THE ENGINE REVVED, AND DRIVER PUT ONE FOOT ON THE CLUTCH AND THE OTHER ON THE BRAKE. THE VEHICLE WAS USED FOR HAULING WHICH INCREASED ITS DANGER. OWNER TOOK VEHICLE TO THE DEALER, BUT WAS INFORMED THAT THERE WAS NO SOLUTION TO THE PROBLEM. *AK THIS HAS BEEN A PROBLEM FOR 1 YEAR, CONSUMER HAVE DROVE THIS PICKUP THIS WAY. WAS TOLD BY FORD TO DRIVE IT LIKE YOU STOLEN IT AND DRIVE IT LIKE A NASCAR . CONSUMER FEEL THIS WAS NOT GOOD INFORMATION. *BF

NHTSA ID 10117744 · filed May 6, 2005

Too few reports in this category for a page of its own — they appear in the full complaint list.

Steering

Reports naming the steering system — racks, columns, power-steering assist and steering linkage.

1
report

From owner reports, verbatim

STEERING BRACKET BOTTOMS OUT WHEN TRUCK IS TURNED TO THE RIGHT ALL THE WAY...CAUSING IT TO BREAK STEERING BRACKET THAT IS MADE ONTO FRONT REAR HOUSING. *TR

NHTSA ID 10225361 · filed Apr 22, 2008

Too few reports in this category for a page of its own — they appear in the full complaint list.

Body & structure

Reports naming the vehicle structure, frame, body panels, doors, hood and trim.

1
report

From owner reports, verbatim

2004 FORD F-450 HAD ROTTING OIL PAN. IT WAS DETERMINED BY FORD THAT THE CAUSE WAS FROM "ENVIRONMENTAL ISSUES." VEHICLE WAS ONLY USED ON-ROAD AT ALL TIMES AND THERE WAS NO REASON AFTER FOUR YEARS THAT THE OIL PAN SHOULD HAVE ROTTED OUT BECAUSE OF "ENVIRONMENTAL ISSUES." WE ARE LOCATED IN CONNECTICUT, NOWHERE NEAR SALT WATER. IT COST OUR COMPANY $1,500 TO REPLACE THE PAN AND RELATED ITEMS. WE DID HAVE A THREE-YEAR EXTENDED WARRANTY ON THE VEHICLE; HOWEVER, WE FEEL AN OIL PAN SHOULD NOT "ROT" AFTER FOUR YEARS OF NORMAL WEAR AND TEAR ON THE VEHICLE. *TR

NHTSA ID 10290826 · filed Nov 3, 2009

Too few reports in this category for a page of its own — they appear in the full complaint list.

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .