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2016 Ford F-550 Problems

Owner-reported complaints filed with NHTSA, grouped by component

Data refreshed

Owner complaintsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
9
Latest Feb 11, 2026
Components namedHow many of our component categories appear on at least one report for this model year. One report can name several.
7
Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
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What this page shows

Everything below is an owner-reported complaint submitted to NHTSA about the 2016 Ford F-550, grouped by the component NHTSA recorded on the report. These are not confirmed defects, and they are not recalls. NHTSA does not verify most reports before publishing them, and a category with more reports in it is not evidence that a part is defective.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Reports by component

Ranked by how many owner reports name each component category

  • Airbags428.6%
  • Engine321.4%
  • Electrical214.3%
  • Driver assistance214.3%
  • Body & structure17.1%
  • Fuel system17.1%
  • Other / unspecified17.1%

Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.

Each component in detail

What the reports in each category say, in the owners' own words

Airbags

Reports naming the air-bag system — deployment behaviour, inflators, sensors and warning lights.

4
reports

From owner reports, verbatim

The contact owns a 2016 Ford F-550. The contact received notification of NHTSA Campaign Number: 22V337000 (Air Bags) however the part to do the recall repair was unavailable. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was not notified of the issue. The contact had not experienced a failure. VIN tool confirms parts not available.

NHTSA ID 11525960 · filed Jun 8, 2023

The contact owns a 2016 Ford F-550. The contact received notification of NHTSA Campaign Number: 22V337000 (Air Bags) however, the part to do the recall repair was unavailable. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The contact had not experienced a failure. VIN tool confirms parts not available.

NHTSA ID 11522360 · filed May 16, 2023

Too few reports in this category for a page of its own — they appear in the full complaint list.

Engine

Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components.

3
reports

From owner reports, verbatim

The contact called on behalf of the owner of a 2016 Ford F550. The contact stated that while one of the employees was driving 30 MPH and making a turn, a diesel fuel-burning odor was coming from the engine and entered the inside of the cabin through the A/C vents. No warning lights were illuminated. The driver was three hundred feet away from the business and continued to drive up to the business. The driver exited the vehicle and noticed oil dripping from underneath the vehicle. The driver opened the hood and noticed diesel fuel all over the engine. Upon further investigation, the driver noticed that the plastic drain valve on the bottom of the water separator was cracked, and oil was spewing upwards into the engine. The company mechanic repaired the vehicle on-site by replacing the filter. The driver was able to continue driving the vehicle. The manufacturer was not notified of the failure. The failure mileage was 85,006.

NHTSA ID 11717386 · filed Feb 11, 2026

The contact owns a 2016 Ford F-550. The contact stated while operating the vehicle, the check engine warning light illuminated and remained illuminated. The vehicle was taken to the local dealer who replaced NOX sensor, but the failure persisted. The cause of the failure was not yet determined. The manufacturer was notified of the failure, but no assistance was provided. The failure mileage was 83,000.

NHTSA ID 11623427 · filed Nov 4, 2024

Too few reports in this category for a page of its own — they appear in the full complaint list.

Electrical

Reports naming the electrical system — wiring, battery, charging, control modules, infotainment and electrical accessories.

2
reports

From owner reports, verbatim

nhtsa recall 22v337 No horn, no air bags It has been almost a year and I can't get it fixed

NHTSA ID 11508132 · filed Feb 20, 2023

Unknown issue causes the fuse box to over heat melting the harness and fuse box killing the fule pump and engine. Truck turned of and immediately restarted on the highway

NHTSA ID 11425632 · filed Jul 20, 2021

Too few reports in this category for a page of its own — they appear in the full complaint list.

Driver assistance

Reports naming forward-collision avoidance, lane keeping, back-over prevention, cruise control and related electronic driver-assistance systems.

2
reports

From owner reports, verbatim

The contact owns a 2016 Ford F-550. The contact stated that while in reverse(R), the rearview camera displayed a black image. The vehicle was taken to the dealer, who informed the contact that the VIN was not included in the NHTSA Campaign Number: 25V572000 (Back Over Prevention). The vehicle was not repaired. The manufacturer was not notified of the failure. The failure mileage was approximately 160,000.

NHTSA ID 11707713 · filed Dec 30, 2025

nhtsa recall 22v337 No horn, no air bags It has been almost a year and I can't get it fixed

NHTSA ID 11508132 · filed Feb 20, 2023

Too few reports in this category for a page of its own — they appear in the full complaint list.

Body & structure

Reports naming the vehicle structure, frame, body panels, doors, hood and trim.

1
report

From owner reports, verbatim

TRUCK WAS IN MOTION AND WAS IN SERIOUS IMPACT WITH A TREE AFTER IT WENT DOWN A STEEP EMBANKMENT OFF A RURAL SECTION OF HIGHWAY 4 NEAR STOCKTON CALIFORNIA.*DT*JB *TR

NHTSA ID 11324584 · filed May 14, 2020

Too few reports in this category for a page of its own — they appear in the full complaint list.

Fuel system

Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks.

1
report

From owner reports, verbatim

Unknown issue causes the fuse box to over heat melting the harness and fuse box killing the fule pump and engine. Truck turned of and immediately restarted on the highway

NHTSA ID 11425632 · filed Jul 20, 2021

Too few reports in this category for a page of its own — they appear in the full complaint list.

Other / unspecified

Reports whose component NHTSA recorded as unknown, or that do not map to one of the categories above.

1
report

From owner reports, verbatim

PURCHASED NEW F550 2016 HAD 6736 MILES ON TRUCK AND ALUMINUM WHEELS STARTED TO BUBBLE AND CRACK,FORD AGREED TO REPLACE ALL 4 WHEELS,3215 MILES AND THE WHEELS ARE DOING THE SAME THING,THIS TRUCK HAS NEVER BEEN DRIVEN IN THE WINTER AND BARELY IN THE RAIN,THESE WHEELS SHOULD ALL BE RECALLED FOR SAFETY CONCERNS BECAUSE SOONER OR LATER THEY WILL COME APART ON HIGHWAY AT HIGH SPEEDS.

NHTSA ID 11355568 · filed Sep 17, 2020

Too few reports in this category for a page of its own — they appear in the full complaint list.

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .