RoadVitals

1997 Ford F Series Engine Problems

Owner-reported complaints naming the engine system, filed with NHTSA

Data refreshed

Engine reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
22
Latest Sep 17, 2014
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
47%
of 47 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
3
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
0

What this page shows

Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components. Every record below is an owner-reported complaint about the 1997 Ford F Series submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 22 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming engine

Shown in the owner’s own words, exactly as filed

Engine
Filed Sep 17, 2014
Fire reported

THE TRUCK WAS PARKED IN A STRIP MALL PARKING LOT. A FEW MINUTES LATER SOMEONE SAID THAT THERE WERE FLAMES COMING FROM THE HOOD. THE CAR WAS A TOTAL IN 10 MINUTES. FOUR OFF DUTY FIREMEN WERE THERE AND COULD NOT PUT THE FLAMES OUT. NEAR BY FIRE STATION WAS CALLED. ITS RESPONSE WAS WITH IN A FEW MINUTES. TRUCK WAS TOTALED. *TR

NHTSA ID
10636977
Incident
Sep 23, 2013
Mileage
140,000 mi
Engine
Filed Apr 24, 2012

WHEN I FIRST BOUGHT THE TRUCK IN 2001, THE ENGINE HAD APPROXIMATELY 82K MILES. I WAS HAVING A HARD TIME STARTING AND SOMETIMES IT WOULD NOT START. AT FIRST THE DEALER THOUGHT IT WAS THE STARTER AND THEY REPLACED IT. THEY TOLD ME TO TAKE IT TO PEPBOYS TO GET THE STARTER REPLACED. WHEN THEY STARTED THE CAR A MASS OF GRAY SMOKE COME OUT OF THE TAIL PIPE. TWO DAYS LATER THE ENGINE FROZE. SINCE I HAD A WARRANTY AGREEMENT I TOOK THE TRUCK TO A LOCAL FORD DEALER, THEY STATED IT HAD HYDROLOCKED AND THE ENGINE NEEDED TO BE REPLACED. THE WARRANTY COMPANY SENT OUT A SHORT BLOCK AND FORD COMPLETED THE REST OF THE REPAIRS. AT THE BEGINNING OF APRIL, MY DAUGHTER WAS USING MY TRUCK AND SHE DROVE IT TO MY HOUSE AND PARKED IT OUT FRONT. IT SAT FOR 2 WEEKS, WHEN I WENT TO START IT, IT WOULD NOT TURN OVER. REPLACE THE BATTERY AND IT STILL WOULD NOT TURN OVER. AT THAT TIME THE STARTER SMOKED AND TOOK THE TRUCK TO A MECHANIC WHO REPLACED THE STARTER. HE TRIED TO TURN IT OVER AND IT WOULD NOT TURN. HE STATED THEY TRIED USING A TORQUE WRENCH AND STILL COULD NOT TURN THE MOTOR. THE MECHANIC RECOMMENDED THAT THE ENGINE BE REPLACED. I HAD THE TRUCK TOWED TO MY HOME. AFTER READING THE INFO ABOUT ANOTHER TRUCK HYDROLOCKING, I DECIDED TO CHECK TO SEE IF MY TRUCK HAD THE SAME PROBLEM. WHEN I PULLED THE PLUGS, I HAD COOLANT DRAIN FROM THE #3 CYLINDER AND A SMALL AMOUNT OF COOLANT LEAK FROM #5 CYLINDER. PREPARING TO REPLACE THE LOWER AND UPPER INTAKE MANIFOLD GASKETS. *TR

NHTSA ID
10456371
Incident
Apr 3, 2012
Mileage
82,000 mi
Engine
Filed Apr 18, 2010

ENGINE COOLANT LEVEL KEEPS RUNNING LOW .TRUCK STARTING TO SKIP OR MISFIRE ON CYLINDER. NO VISIBLE LEAKAGE ON THE OUT SIDE OF MOTOR. *TR

NHTSA ID
10326204
Incident
Apr 16, 2010
Mileage
161,030 mi
Engine
Filed Jul 8, 2008

WENT TO START TRUCK. HYDRO LOCKED. WOULD NOT START. *TR

NHTSA ID
10233587
Incident
May 22, 2008
Mileage
110 mi
Engine
Filed Dec 18, 2007

1997 F150 ENGINE FAILURE 4.2L 6 CYL MOTOR BENT OR BLEW A ROD AFTER SOUND CAME FROM ENGINE AFTER STARTING IT. *TR

NHTSA ID
10212280
Incident
Dec 18, 2007
Mileage
131,000 mi
Engine
Filed Dec 16, 2007

FAULTY HEAD GASKET CAUSING OIL AND COOLANT TO MIX. EVENTUALLY HAVING TO REPLACE THE ENGINE DUE TO BENT RODS. *TR

NHTSA ID
10212033
Incident
Nov 28, 2007
Mileage
120,000 mi
Engine
Filed Apr 7, 2007

4.2 ENGINE PROBLEM, THE 1997 FORD F150 HAS 90,000 MILES ON IT, AS OF THIS DATE THE ENGINE MAIN BEARING WORE OUT. THIS VEHICLE HAS ALL WAYS BEEN SERVICED, AND WITH OIL CHANGES EVERY THREE MONTHS OR 3000 MILES SINCE I PURCHASED IT WITH 6 MILES ON IT. AND THIS WAS A ONE OWNER VEHICLE. I THINK THE BEARING WERE WORN BECAUSE OF DEFECTIVE ENGINE PARTS FROM THE FACTOR DUE TO THE LEAKING OF LOWER INTAKE GASKET THAT FORD MOTOR COMPANY RECALLED THESE VEHICLES. THEY REPLACED THIS GASKET ,BUT STILL SOME OF THESE VEHICLE HAVE HAD COOLANT PROBLEMS . BEFORE THE ENGINES WENT BAD IT HAD TO BE REPLACED , AND THE COST OF THAT ENGINE I WAS APPROXIMATELY $4,000. I TOOK THE VEHICLE TO FORD DEALERSHIP ,AND THE ENGINE WAS CHECKED FOR COMPRESSION, AND THE COMPRESSION WAS LOW DUE TO THE BEARINGS FAILURE. YOUR ATTENTION TO THIS MATTER WOULD BE GREATLY APPRECIATED.*AK

NHTSA ID
10187247
Incident
Apr 4, 2007
Mileage
90,000 mi
Engine
Filed Oct 25, 2006

'97 FORD F-150 4.2L V-6, LOWER INTAKE GASKETS FAILED, LEADING TO HYDROLOCKED ENGINE. I HAVE READ HUNDREDS OF INSTANCES OF THIS HAPPENING. TRUCK IS NOW INOPERABLE. *NM

NHTSA ID
10171774
Incident
Oct 23, 2006
Mileage
116,000 mi
Engine
Filed Jun 24, 2006

FORD LOWER INTAKE GASKET ON 1997 F150 4.2L ENGINE CAUSING COOLANT LOSS. *NM

NHTSA ID
10160680
Incident
Jun 24, 2006
Engine
Filed May 15, 2006

PERIODIC LOW COOLANT LEVELS WITH NO VISIBLE LEAKS, PROGRESSIVELY WORSE LOW OIL PRESSURE, TROUBLE STARTING, STEAM IN EXHAUST COOLANT LEAKING INTO CYLINDER CAUSED BENT ROD AND NECESSITATED ENGINE REBUILD. *NM

NHTSA ID
10157534
Incident
May 2, 2006
Mileage
86,000 mi
Engine
Filed Feb 6, 2006

1. LOSS OF COOLANT 2. PRESSURE TEST SHOWED FRONT GASKET LEAKING 3.FRONT GASKET REPLACED AT COST OF $1000.00 , MAY HAVE LOWER INTAKE GASKET LEAK NOW, ALL COMMON SERVICE ISSUE , NEEDS TO BE RECALLED. *JB

NHTSA ID
10149601
Incident
Feb 4, 2006
Mileage
84,000 mi
Engine
Filed Jan 9, 2006

ENGINE DEAD DUE TO FAULTY GASKETS, COOLANT LEAKING INTO ENGINE. *NM

NHTSA ID
10147320
Incident
Jan 9, 2006
Mileage
168,000 mi
Engine
Filed Aug 28, 2005

I DIDN'T REALLY NOTICE ANYTHING JUST ONE DAY MY ENGINE STARTED MAKING LOUD KNOCKING SOUND TOOK IT IN FOR SERVICING AND FOUND OUT I SPUN A ROD I REPLACED THE ENGINE. *JB

NHTSA ID
10134441
Incident
Apr 7, 2004
Mileage
135,000 mi
Engine
Filed Aug 17, 2005

UPON STARTING MY TRUCK, A LOUD BANGING OR RATTLING NOISE COULD BE HEARD. THE NOISE WAS NOT PRESENT PRIOR TO THAT DAY. I SHUT IT DOWN AND UPON DOING RESEARCH ON THE INTERNET, FOUND NUMEROUS PEOPLE WHO CLAIM THAT A FAULTY GASKET DESIGN CAUSED WATER TO LEAK INTO ONE OF THE CYLINDERS INSPECTION OF THE CYLINDERS SHOWED COOLANT TO BE POOLED IN THE FRONT, PASSENGER-SIDE CYLINDER. CERTIFIED MECHANICS ATTRIBUTE COOLANT IN THE CYLINDER TO BE DUE TO A PREMATURE GASKET FAILURE. IF NOT CORRECTED, THE PROBLEM LEADS TO MAJOR ENGINE DESTRUCTION. DOCUMENTED EFFECTS OF THE COOLANT LEAK ARE WORN OUT BEARINGS AND SURFACES, AND BROKEN OR BENT CONNECTING RODS, NECESSITATING AN ENGINE REBUILD. FORD SENT A TSB TO SOME OWNERS OF THESE ENGINES TO REPLACE THE FAULTY GASKET BUT NOT TO OTHER OWNERS. THE KNOWLEDGE OF A FAULTY GASKET DESIGN WAS WITHHELD FROM SOME 1997 4.2L F150 OWNERS. THE DISTINCTION BETWEEN THOSE WHO RECEIVED THE TSB AND THOSE WHO DID NOT (BASED ON MY RESEARCH SO FAR) SEEMS TO BE MADE BASED ON WHERE THE TRUCK WAS ASSEMBLED, NOT ON WHERE THE ENGINE WAS ASSEMBLED. ERGO, SOME PEOPLE HAVE SUFFERED CATASTROPHIC ENGINE FAILURE, WITH AVERAGE REPAIR COSTS OF AROUND $4500 DOLLARS, DUE TO FORD NOT NOTIFYING OWNERS OF KNOWN DEFECTS. *JB

NHTSA ID
10133163
Incident
Jun 1, 2005
Mileage
140,000 mi
Engine
Filed Apr 28, 2005

FRONT ENGIN COVER GASKET FAILED IN LINE WITH RECALL 99B29 COST OF RECOVERY BY DEALER 4,700, IT WOULD APPEAR RECALL WAS INADEQUATE AND RESULTED IN ENGIN FAILER.

NHTSA ID
10118639
Incident
Apr 25, 2005
Mileage
106,976 mi
Engine
Filed Sep 17, 2004

CONSUMER REQUEST A RESPONSE TO A QUESTION HE SUBMITTED TO NHTSA RE THE 4.6 LITER ENGINE EXPLODING IN HIS 1997 FORD F-SERIES PICKUP TRUCK. *MR THE VEHICLE'S ENGINE EXPLODED AS THE CONSUMER TURNED THE KEY IN THE IGNITION. *NM

NHTSA ID
10092569
Incident
Jun 3, 2004
Mileage
96,000 mi
EngineSuspension
Filed Jan 15, 2004

LIGHTS STAY ON CONTINUOUSLY - HAVE TO REMOVE FUSES - BACK UP LIGHTS AND DOME LIGHT WON'T GO OUT. DAYTIME RUNNING LIGHTS STAY ON WHEN VEHICLE IS OFF. BOTH TIE ROD ENDS HAVE FALLEN OFF (AT DIFFERENT TIMES) ENGINE IS GONE. INFERIOR GASKETS LEAKED COOLANT INTO THE ENGINE AND DESTROYED MAIN BEARINGS. JUNE 2001 FRONT EENGINE SEAL LEAKED ANTIFREEZE ONTO GROUND. TWO LETTERS TO FORD MOTOR CO (ADDRESSED TO WILLIAM CLAY FORD) HAVE BEEN ANSWERED BY DIFFERENT PEOPLE IN THE EXECUTIVE OFFICES: DUNCAN ALDERSON AND D KULLA. BOTH HAVE ADVISED THAT FORD WILL DO NOTHING ABOUT THESE PROBLEMS EVEN THOUGH I ADVISED THEM I KNEW OF THEIR TSB'S TO THEIR DEALERS ADVISING THAT THESE TRUCKS WERE ASSEMBLED WITH DEFECTIVE GASKETS IN THE ENGINES. I NOW HAVE A TRUCK THAT I CANNOT DRIVE AND NO ASSIST IN GETTING IT FIXED,

NHTSA ID
10069748
Incident
Mar 15, 2003
Mileage
70,000 mi
Engine
Filed Jan 15, 2004

COOLANT IS LEAKING INTO THE ENGINE- LIKELY DUE TO GASKET FAILURE - HEAT NON- FUNCTIONING AS A RESULT

NHTSA ID
10069128
Incident
Feb 15, 2003
Mileage
75,000 mi
Engine
Filed May 9, 2003

97 F150 BEGAN TO HAVE AN UNPREDICTABLE COOLANT LEAK, NEVER GOING BELOW MINIMUM COOLANT LEVEL. WITHIN THE WEEK NOTICED WATER IN THE OIL AND WENT TO TAKE THE VEHICLE TO A SERVICE STATION. WHEN I STARTED THE TRUCK THERE WAS A LOUD KNOCKING, PROVING TO BE A DAMAGED ROD. LATER RESEARCH SHOWED THAT THIS IS COMMON IN THE 4.2 LITER V-6 ENGINE DUE TO FAULTY GASKET. FORD RAN A "CAMPAIGN," BUT I NEVER RECEIVED ANY NOTIFICATION AS TO THE PROBLEM. *JB

NHTSA ID
10018451
Incident
May 5, 2003
Mileage
95,500 mi
Engine
Filed Apr 18, 2003
Fire reported

FIRE STARTED IN ENGINE AREA AFTER BEING PARKED FOR APPROXIMATELY 2 HOURS. VEHICLE AT A COMPLETE LOSS. FIREFIGHTERS COULD NOT DETERMINE CAUSE OF FIRE OTHER THAN IT ORIGINATING IN MIDDLE OF ENGINE COMPARTMENT. *NLM

NHTSA ID
10016186
Incident
Apr 18, 2003
Engine
Filed Apr 11, 2003

ENGINE FAILURE AT 73000 MILES, FOLLOWED ALL FORDS RECOMMENDED MAINTENANCE. *JB

NHTSA ID
10014264
Incident
Mar 4, 2003
Mileage
73,000 mi
Engine
Filed Oct 12, 1998
Fire reported

VEHICLE ENGINE FIRE.

NHTSA ID
542551
Incident
Nov 15, 1995

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .