2003 Ford F Super Duty Problems
Owner-reported complaints filed with NHTSA, grouped by component
Data refreshed
What this page shows
Everything below is an owner-reported complaint submitted to NHTSA about the 2003 Ford F Super Duty, grouped by the component NHTSA recorded on the report. These are not confirmed defects, and they are not recalls. NHTSA does not verify most reports before publishing them, and a category with more reports in it is not evidence that a part is defective.
Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.
Reports by component
Ranked by how many owner reports name each component category
- Engine1340.6%
- Fuel system618.8%
- Other / unspecified39.4%
- Steering26.3%
- Suspension26.3%
- Electrical26.3%
- Visibility13.1%
- Powertrain (other)13.1%
- Transmission13.1%
- Brakes13.1%
Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.
Each component in detail
What the reports in each category say, in the owners' own words
Engine
Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components.
From owner reports, verbatim
MY TRUCK HAS 101K MILES ON IT AND IT JUST STARTED STALLING OUT WHILE DRIVING( ON STREETS AND HIGHWAYS), ALSO WHILE JUST IDLING IT STALLS(STATIONARY). I TOOK IT TO MY LOCAL FORD FOR THEM TO HOOK IT UP ON THEIR COMPUTER TO SEE WHAT THE PROBLEM IS. AFTER HOURS THERE AND IT STALLING OUT AND NOT RESTARTING THEY COULDN'T TELL WHAT WAS WRONG WITH IT AND CHARGED ME $125. AS I WAS LEAVING THEY SAID CHANGE YOUR MAF SENSOR AND #8 COIL AND IT'LL BE FINE. SO, I DID JUST THAT IN THE PARKING LOT AND IT STILL DOES THE SAME THING. IT STALLED OUT MANY TIMES ON MY WAY HOME. I THOUGHT BY TAKING IT TO THE FORD DEALERSHIP (THE PEOPLE THAT HAVE ALL THE ANSWERS FOR THEIR PRODUCTS) I WOULD GET IT FIXED. AND MAKE MY TRUCK SAFE AGAIN. I WAS WRONG. IS THERE SOMETHING YOU CAN DO TO HELP ME WITH THIS. THANKS
MY TRUCK HAS SPIT OUT TWO SPARK PLUGS ON THE PASSENGER SIDE OF THE ENGINE. THESE PLUGS HAD TO BE REPAIRED WITH A HELL-COIL AND THIS IS A TEMPORARY FIX. IT COST ME $400 TO REPAIR BOTH. MY TRUCK HAS OVER 100,000 MILES AND SPIT OUT THE FIRST AT 120,000.
Fuel system
Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks.
From owner reports, verbatim
FUEL INJECTORS PLUGGED RESULTING IN LOSS OF POWER. HAPPENED REPEATEDLY OVER THE YEARS. NOW IT APPEARS TO BE DELAMINATING FUEL TANK LINER. APPEARS TO BE A WIDESPREAD PROBLEM. FORD WON'T TAKE RESPONSIBILITY. *TR
THE PROBLEM: 6.0L HEAD BOLTS. PROBABLY THE MOST WELL-KNOWN AND PROBLEMATIC IS THE ISSUE WITH THE FACTORY HEAD BOLTS. ESSENTIALLY, THE BOLTS STRETCH, WHICH RESULTS IN A BLOWN HEAD GASKET. FORD IS AWARE OF THIS PROBLEM IS WHY THERE IS A LAWSUITE PENDING DUE TO THIS ISSUE AND OTHERS WITH THIS 6.0L ENGINE. THE PROBLEM: EGR COOLER THE 6.0L DIESEL HAS A BAD REPUTATION FOR BLOWN HEAD GASKETS AND STICKING EGR (EXHAUST GAS RECIRCULATION) VALVE. WHILE STRETCHING HEAD BOLTS ARE PARTLY TO BLAME FOR THE HEAD GASKET ISSUE, PROGRAMMERS THAT TURN UP THE POWER IN YOUR 6.0L TRUCK ARE GUILTY CULPRITS AS WELL. SIMPLY PUT, THE STOCK EGR COOLER CANNOT KEEP UP WITH FILTERING A MODIFIED 6.0L. A FAILING EGR COOLER CAN CAUSE YOUR TRUCK TO OVERHEAT, RUN POORLY, AND ADD TO THE POTENTIAL FOR HEAD GASKET FAILURE. THE PROBLEM: VACUUM LEAK ALTHOUGH THE SUPER DUTY USES UNIT BEARINGS UP FRONT FROM THE FACTORY, THE TRUCKS ARE STILL EQUIPPED WITH SELECTABLE HUBS. MANY OF THE EARLY TRUCKS WERE EQUIPPED WITH FORD-SPECIFIC HUBS WHICH HAD AN AUTO AND ON SETTING ONLY. THESE HUBS WERE VACUUM-ASSISTED AND KNOWN TO BE PROBLEMATIC. A LEAKING OR DRY-ROTTED VACUUM LINE IS NOT UNCOMMON TO FIND, NOR IS A DAMAGED HUB ACTUATOR. PICTURED HERE IS A QUICK TRAIL FIX THAT USES A STICK TO PLUG A VACUUM LINE THAT WAS LEAKING AND NO LONGER NEEDED BECAUSE THE TRUCK WAS OUTFITTED WITH AFTERMARKET HUBS. THE PROBLEM: FRONT UNIT BEARINGS BIG TIRES AND UNIT BEARINGS DON'T ALWAYS MIX WELL. EVEN IN THE FACTORY CONFIGURATION, THE NON-SERVICEABLE UNIT BEARINGS HAVE A LIMITED LIFE CYCLE. THE EASY WAY TO CHECK FOR A BAD UNIT BEARING IS BY JACKING UP THE FRONT AXLE, ONE SIDE AT A TIME. YOU'LL WANT TO RAISE THE TIRE OFF OF THE GROUND ENOUGH SO THAT A PRYBAR CAN BE PLACED UNDER THE BOTTOM OF THE TIRE. YOU CAN ALSO USE YOUR HANDS TO TEST THIS, BUT THE PRYBAR WILL GIVE YOU EXTRA LEVERAGE. ISSUE RECALL. *TR
Too few reports in this category for a page of its own — they appear in the full complaint list.
Other / unspecified
Reports whose component NHTSA recorded as unknown, or that do not map to one of the categories above.
From owner reports, verbatim
THOR MOTORCOACH. CONSUMER WRITES IN REGARDS TO KIDDIE PORTABLE FIRE EXTINGUISHER SAFETY RECALL. *LD THE CONSUMER STATED THE VEHICLE WAS SOLD TO AN UNKNOWN PERSON(S);THEREFORE, THEY DID NOT RECEIVE THE RECALL NOTICE. *JS
F-350 CREW CAB 4X4, DUALLY TRUCK WITH FORD FACTORY ALUMINUM ALLOY WHEELS. THE RIGHT FRONT WHEEL STARTING LEAKING AIR AND WHEN CHECKED, A CRACK BEGINNING AT THE VALVE STEM WAS PROPAGATING TOWARD THE CENTER OF THE WHEEL AND CRACKS WERE ALSO DEVELOPING ALONG THE BASE OF THE SPOKES, CIRCUMSCRIBING SEVERAL SPOKES. TOOK THE LEFT SIDE FRONT WHEEL OFF AND OBSERVED THE SAME CIRCUMSCRIBING CRACKS DEVELOPING AT THE BASE OF THE SPOKES. POTENTIALLY SEPARATING THE WHEEL CENTER FROM THE TIRE. THE LEAKING TIRE/WHEEL HAS BEEN REMOVED FROM THE VEHICLE, THE OTHER CRACKED WHEEL IS STILL ON THE TRUCK, ONLY HAVE ONE SPARE AVAILABLE.
Too few reports in this category for a page of its own — they appear in the full complaint list.
Steering
Reports naming the steering system — racks, columns, power-steering assist and steering linkage.
From owner reports, verbatim
I AM THE SECOND OWNER OF THIS TRUCK, IT HAD 30,000 MILES ON IT WHEN I BOUGHT IT FROM THE DEALER IN 02/2005. THERE IS NO FRONT END ALIGNMENT ISSUES WITH THIS TRUCK. WHEEL HUB BEARINGS FAILURES, FRONT AXLE, TRUCK HAD OVER 200,000 MILES BEFORE THE FIRST WHEEL HUB BEARING FAILURE, SINCE THEN I HAVE HAD TO REPLACE 7 WHEEL HUBS BEARING FAILURES ON MY (2003 FORD F-250 SUPER DUTY XL 4X4 7.3 POWER STROKE DIESEL), THE TRUCK ONLY HAS ROAD MILES AND I DO NOT TAKE IT 4 WHEELING. IT IS MY WORK AND EVERY DAY DRIVING TRUCK. THE TRUCK HAS JUST OVER 320,000 MILES ON IT NOW.( I LOVE THIS TRUCK) THE LAST SET OF WHEEL HUBS WAS INSTALLED ON MY TRUCK 04/01/2015 AND I JUST HAD TO REPLACE THEM AGAIN, SAD DAY FOR ME. 08/22/2015. THEY ONLY HAD 5,000 MILES ON THEM. I BELIEVE THIS IS A MANUFACTURE FLAW IN THE HUBS THAT NEEDS TO BE ADDRESSED, I AM NOT THE ONLY ONE THAT HAS HAD THIS PROBLEM. IT IS VERY DANGEROUS BUT MORE OVER YOU SHOULD GET MORE THAN 5,000 MILES OUT OF THESE PARTS.
EXCESSIVE PLAY IN STEERING, LOSS OF CONTROL. THERE IS APPROX. TWO INCHES OF PLAY IN STEERING WHEEL AND I AM HAVING A DIFFICULT TIME KEEPING THE VEHICLE ON THE ROAD. I AM AFRAID TO DRIVE TH VEHICLE AND FORD SAYS THIS IS OK.
Too few reports in this category for a page of its own — they appear in the full complaint list.
Suspension
Reports naming suspension components — springs, struts, shocks, control arms and related hardware.
From owner reports, verbatim
I AM THE SECOND OWNER OF THIS TRUCK, IT HAD 30,000 MILES ON IT WHEN I BOUGHT IT FROM THE DEALER IN 02/2005. THERE IS NO FRONT END ALIGNMENT ISSUES WITH THIS TRUCK. WHEEL HUB BEARINGS FAILURES, FRONT AXLE, TRUCK HAD OVER 200,000 MILES BEFORE THE FIRST WHEEL HUB BEARING FAILURE, SINCE THEN I HAVE HAD TO REPLACE 7 WHEEL HUBS BEARING FAILURES ON MY (2003 FORD F-250 SUPER DUTY XL 4X4 7.3 POWER STROKE DIESEL), THE TRUCK ONLY HAS ROAD MILES AND I DO NOT TAKE IT 4 WHEELING. IT IS MY WORK AND EVERY DAY DRIVING TRUCK. THE TRUCK HAS JUST OVER 320,000 MILES ON IT NOW.( I LOVE THIS TRUCK) THE LAST SET OF WHEEL HUBS WAS INSTALLED ON MY TRUCK 04/01/2015 AND I JUST HAD TO REPLACE THEM AGAIN, SAD DAY FOR ME. 08/22/2015. THEY ONLY HAD 5,000 MILES ON THEM. I BELIEVE THIS IS A MANUFACTURE FLAW IN THE HUBS THAT NEEDS TO BE ADDRESSED, I AM NOT THE ONLY ONE THAT HAS HAD THIS PROBLEM. IT IS VERY DANGEROUS BUT MORE OVER YOU SHOULD GET MORE THAN 5,000 MILES OUT OF THESE PARTS.
TRUCK PULLING HARD -VERY HARD TO RIGHT WHILE BRAKING TRANSMISSION NOT SHIFTING BACK INTO OVER DRIVE WHILE ON CRUISE CONTROL TRANS WILL NOT SHIFT UN LESS YOU HIT DECEL OR HIT BRAKES. *JB
Too few reports in this category for a page of its own — they appear in the full complaint list.
Electrical
Reports naming the electrical system — wiring, battery, charging, control modules, infotainment and electrical accessories.
From owner reports, verbatim
TRUCK STALLS AND OR MISFIRES WHEN INTERMITTENT WIPERS ARE ON WHEN SITTING IN STOPPED POSITION TRUCK WILL STALL AND WHEN IN MOTION IT WILL MISFIRE AND STUMBLE ONLY WHEN WIPERS ARE ON AND NOT ANY OTHER TIME
THE TRUCK STARTED TO HESTITATE ON EXCELERATION AND BEGAN TO BOG DOWN AND LOSE POWER UNTILL THE ENGINE STALLED AND COULD NOT BE STARTED. STALLED ON BUSY OAKLAND PARK BLVD. AT 10 PM. WAITED ONE HOUR TO BE TOWED TO HOME AND HAD TO BE TOWED AGAIN THE NEXT DAY TO DEALER. THE REPAIR STATED WIRE REPAIR TO FUEL PUMP.
Too few reports in this category for a page of its own — they appear in the full complaint list.
Visibility
Reports naming windshields, glass, wipers, defrosters and mirrors.
From owner reports, verbatim
THE PASSENGER'S SIDE REARVIEW MIRROR PROJECTED ONCOMING VEHICLE'S ALOT FURTHER THAN THEY ACTUALLY WERE. THE CONSUMER WAS ALMOST INVOLVED IN 2 ACCIDENTS BECAUSE OF THIS PROBLEM. THE DEALERSHIP COVERED THE MIRROR WITH A STANDARD MIRROR TO CORRECT THE PROBLEM. *JB *NLM
Too few reports in this category for a page of its own — they appear in the full complaint list.
Powertrain (other)
Powertrain reports that are not specifically the engine or transmission — driveshafts, axles, transfer cases and differentials.
From owner reports, verbatim
I AM THE SECOND OWNER OF THIS TRUCK, IT HAD 30,000 MILES ON IT WHEN I BOUGHT IT FROM THE DEALER IN 02/2005. THERE IS NO FRONT END ALIGNMENT ISSUES WITH THIS TRUCK. WHEEL HUB BEARINGS FAILURES, FRONT AXLE, TRUCK HAD OVER 200,000 MILES BEFORE THE FIRST WHEEL HUB BEARING FAILURE, SINCE THEN I HAVE HAD TO REPLACE 7 WHEEL HUBS BEARING FAILURES ON MY (2003 FORD F-250 SUPER DUTY XL 4X4 7.3 POWER STROKE DIESEL), THE TRUCK ONLY HAS ROAD MILES AND I DO NOT TAKE IT 4 WHEELING. IT IS MY WORK AND EVERY DAY DRIVING TRUCK. THE TRUCK HAS JUST OVER 320,000 MILES ON IT NOW.( I LOVE THIS TRUCK) THE LAST SET OF WHEEL HUBS WAS INSTALLED ON MY TRUCK 04/01/2015 AND I JUST HAD TO REPLACE THEM AGAIN, SAD DAY FOR ME. 08/22/2015. THEY ONLY HAD 5,000 MILES ON THEM. I BELIEVE THIS IS A MANUFACTURE FLAW IN THE HUBS THAT NEEDS TO BE ADDRESSED, I AM NOT THE ONLY ONE THAT HAS HAD THIS PROBLEM. IT IS VERY DANGEROUS BUT MORE OVER YOU SHOULD GET MORE THAN 5,000 MILES OUT OF THESE PARTS.
Too few reports in this category for a page of its own — they appear in the full complaint list.
Transmission
Reports naming the automatic or manual transmission, including shifting behaviour, shudder, slipping and transmission control modules.
From owner reports, verbatim
TRUCK PULLING HARD -VERY HARD TO RIGHT WHILE BRAKING TRANSMISSION NOT SHIFTING BACK INTO OVER DRIVE WHILE ON CRUISE CONTROL TRANS WILL NOT SHIFT UN LESS YOU HIT DECEL OR HIT BRAKES. *JB
Too few reports in this category for a page of its own — they appear in the full complaint list.
Brakes
Reports naming service brakes, the antilock braking system, brake hoses, master cylinders or the parking brake.
From owner reports, verbatim
THE BRAKE PEDAL SINKS AT STOPS. I'VE HAD SERVICE TECHNICIANS CHECK THE SYSTEMS, TWO MASTERCYLINDERS HAVE BEEN INSTALLED THAT DID'NT CORRECT THE ISSUE. THEY HAVE DETERMINED THE ABS VALVE IS THE ISSUE AND WILL NOT FAIL ON A HARD BRAKE.. I DON'T THINK THIS IS A SAFE SITUATION AND AM WONDERING WHY THERE IS NOT A RECALL ON IT
Too few reports in this category for a page of its own — they appear in the full complaint list.
Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.
Elsewhere on this vehicle
Data sources
- NHTSA Office of Defects Investigation — owner-reported complaints and the components recorded on them
Data on this page last refreshed .