RoadVitals

2005 Ford F Super Duty Fuel system Problems

Owner-reported complaints naming the fuel system system, filed with NHTSA

Data refreshed

Fuel system reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
8
Latest Dec 9, 2016
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
30%
of 27 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
0
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
0

What this page shows

Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks. Every record below is an owner-reported complaint about the 2005 Ford F Super Duty submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 8 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming fuel system

Shown in the owner’s own words, exactly as filed

Driver assistanceFuel system
Filed Dec 9, 2016

WHILE DRIVING ON INTERSTATE THE VEHICLE TURNED OFF AND HAD NO STEERING NOR BRAKES AT 70 MPH LUCKILY TRAFFIC WASN'T TO BAD AND I WAS ABLE TO COAST TO SAFETY PUT THE TRUCK IN PARK RESTARTED THE VEHICLE IT TOOK A FEW TIMES TO CRANK GOT IT STARTED PULLED OF THE INTERSTATE AS I WAS TURNING AT THE EXIT THE VEHICLE SHUT OFF AGAIN LOOSING STEERING AND BRAKES AGAIN. *TR

NHTSA ID
10934033
Incident
Dec 5, 2016
Mileage
197,000 mi
ElectricalEngineFuel system+1 more
Filed Apr 13, 2014

ON APRIL 5, I WAS IN HE PROCESS OF STOPPING FOR A STOP SIGN, WHEN THE ENGINE STOPPED RUNNING. I WAS ABLE TO RESTART THE TRUCK. I DROVE LESS THAN 2 MILES, TURNED THE TRUCK OFF AND IT WOULD NOT RESTART. I HAD TRUCK TOWED TO AUTONATION FORD IN ST. PETERSBURG FL. MECHANIC NOT ON DUTY, BUT MONDAY (APRIL 7, 2014), SERVICE DEPARTMENT CALLED AND SAID NOTHING SHOWED UP ON THEIR COMPUTER CHECK, AND WAS STARTING FINE AFTER A MINOR ADJUSTMENT. I PICKED UP THE TRUCK, DROVE LESS THAN 2 MILES, WHEN IT STALLED AS I WAS IN THE PROCESS OF COMING TO A STOP, WHILE MY SPEED WAS ABOUT 30 MPH. LOST POWER STEERING BUT WAS ABLE TO MAINTAIN CONTROL. I WAS ABLE TO RESTART TRUCK AND RETURNED TO DEALER. TOLD THEM I DID NOT THINK I SHOULD HAVE TO PAY FOR A SECOND DIAGNOSTIC TEST, SINCE THEY HAD FAILED TO FIND OR FIX THE PROBLEM. ON APRIL 10, DEALER CALLED SAID THEY COULD NOT REPRODUCE THE PROBLEM AND SAID IT COULD BE EGR DIRTY OR TURBO BOOST. SINCE I HAD NOTICED TURBO WAS NOT KICKING IN PROPERLY DURING ACCELERATION FROM A STOP, I TOLD THEM TO DO BOTH BUT TO TAKE OFF THE $155 THEY HAD CHARGED ME FOR DIAGNOSIS. THEY AGREED AND MY TRUCK WAS RETURNED TO ME ON APRIL 12, 2014. ON APRIL 13, THE TRUCK STALLED WHEN COMING TO A STOP FOR A TRAFFIC SIGNAL. LOST POWER STEERING BUT WAS ABLE TO MAINTAIN CONTROL. LESS THAN A MILE LATER WHEN SLOWING TO MAKE A TURN, ENGINE SHUTDOWN AND I LOST POWER STEERING. I WAS BARELY ABLE TO MISS STRIKING A HOUSE AT THE INTERSECTION. TRUCK STALLED TWICE DURING THE NEXT 2 MILE TRIP. I THINK THIS IS A VERY DANGEROUS PROBLEM AND IT IS NOT BEING ADDRESSED BY FORD OR IT'S DEALER. PLEASE INVESTIGATE. *TR UPDATED 10/2/2014 *JS

NHTSA ID
10579448
Incident
Apr 5, 2014
Mileage
78,000 mi
ElectricalEngineFuel system
Filed Nov 27, 2013

VEHICLE ENGINE (6.0 DIESEL) UNEXPECTEDLY AND SUDDENLY DIED WHILE CLIMBING A NARROW MOUNTAIN STATE HIGHWAY, JUST IN BETWEEN SWITCHBACKS THAT HAD NO SHOULDERS; HAD ENOUGH SPEED TO JUST CLEAR ROAD ONTO A SHOULDER. NO WARNING LIGHTS, NO CHECK ENGINE LIGHT HAD EVER DISPLAYED PREVIOUSLY TO THIS INCIDENT. VEHICLE WOULD NOT START, TOWED TO LOCAL FORD DEALER. ENGINE TEARDOWN REVEALED LOSS OF HIGH PRESSURE OIL; AND FICM FAILURE AND GLOW PLUG MODULE FAULT BY OBD AND CHECK ENGINE LIGHT THAT NOW'S CONTINUOUSLY ILLUMINATED. STC FITTING REPLACED, DECLINED FICM AND GPM REPAIRS DUE TO COST AND VEHICLE ABLE TO RUN TO GET IT HOME. CHECK ENGINE LIGHT REMAINS ILLUMINATED. RESEARCH ON THE INTERNET REVEALS THESE 3 PARTS, AMONG OTHERS ON THE 6.0 ENGINE, HAVE EXTREMELY HIGH FAILURE RATES, ALL RESULTING IN AN IMMEDIATE LOSS OF POWER AND POTENTIAL STRANDING. THE MANUFACTURER AND DEALER WERE CONTACTED WITHOUT SATISFACTION. THE NHTSA NEEDS TO INVESTIGATE THIS AS A SAFETY AND INHERENT DEFECTIVE DESIGN OR MANUFACTURING ISSUE (AND COST!!!). IT MAY ALSO BE AN EMISSIONS CONTROL ISSUE AS THESE PARTS FAIL AND ARE NOT REPAIRED OR ARE REMOVED. THIS VEHICLE IS FACTORY STOCK AND DEALER MAINTAINED, HAD 6 YEAR, 75,000 MILE FORD EXTENDED WARRANTY. *TR

NHTSA ID
10554042
Incident
Nov 2, 2013
Mileage
71,000 mi
Driver assistanceEngineFuel system
Filed Oct 2, 2013

ALMOST TOTAL LOSS OF ENGINE POWER WHILE ATTEMPTING TO PASS ANOTHER VEHICLE IN THE RAIN, TWICE! ALSO VIOLENT ENGINE SHAKING RIGHT AFTER START UP. SHAKING STOPPED AFTER ENGINE WAS TURNED OFF AND RESTARTED. *TR

NHTSA ID
10546545
Incident
Sep 20, 2013
Mileage
13,000 mi
Driver assistanceFuel system
Filed Oct 25, 2012

STARTED HAVING DIFFICULTIES WHEN DRIVING , SPEED DID NOT MATTER , COULD HAPPEN AT 20-50-65 . SPUTTERING ,MISSING HEAVING , NO POWER OR LOSING POWER. NO COMPUTER CODES EITHER - 2 TIMES TO THE DEALER WITH NOT FINDING THE PROBLEM AS IT WAS OCCASIONAL/AND UNUSUAL IN THE WAY IT OCCURRED. 3RD TIME THE DEALER TOLD US IT WAS THE TURBO AND WE PAID 2,000.00 TO REPLACE- NOW 5 MONTHS LATER CONTINUE TO HAVE PROBLEMS AGAIN. THIS TRUCK AS IT STANDS IS UNRELIABLE AND DANGEROUS - WE LOST POWER ON THE INTERSTATE - COULD HAVE BEEN FATAL. I READ ON LINE MANY ARE COMPLAINING OF THE SAME OR SIMILAR ISSUE . I WANT AN ANSWER AND I WANT A SOLUTION NOW. *TR

NHTSA ID
10482208
Incident
Mar 15, 2012
Mileage
75,000 mi
Fuel system
Filed Aug 26, 2012

THIS TRUCK REPEATEDLY HAS TO BE REPAIRED FOR FUEL SYSTEMS PROBLEMS. EGR REPAIR, 4 INJECTORS REPLACED, SO FAR. FORD KNOWS OF THIS PROBLEM WITH THE 6.0 POWERSTROKE DIESEL, BUT REFUSES TO STAND BEHIND THEIR PRODUCT. SO FAR WE HAVE HAD TO PAY OUT WELL OVER $8000 IN REPAIRS OUT OF POCKET. NOW WHEN WE TRY TO TRADE IT IN ON ANOTHER FORD THE FORD DEALER REFUSES IT AS A TRADE IN. AUTO MANUFACTURERS SHOULD BE MADE TO BE ACCOUNTABLE FOR THIS TYPE OF THING. WE'RE NOT TALKING ABOUT A $20 TOASTER HERE. THIS IS THOUSANDS OF DOLLARS. WE CAN NOT AFFORD TO JUST GO OUT AND BUY A NEW ONE. *TR

NHTSA ID
10472486
Incident
Feb 23, 2011
Mileage
115,685 mi
Driver assistanceEngineFuel system
Filed Aug 25, 2012

I JUST RECENTLY PURCHASED MY FIRST 2005 FORD F-250 IN AUGUST OF 2012. THIS IS THE FIRST VEHICLE THAT I PURCHASED THAT WAS A FORD PRODUCT. ON AUGUST 13, 2012 I WAS DRIVING MY TRUCK DOING APPROXIMATELY 35 MPH WHEN I NOTICED THAT I STARTED TO LOSE POWER ON THE ACCELERATOR AND MY VEHICLE JUST SHUTT OFF ALL OF A SUDDEN. THE VEHICLE LEFT ME STRANDED AND WOULD NOT RESTART. I HAD TO WAIT ABOUT THIRTY MINUTES BEFORE THE VEHICLE WOULD START AGAIN. I ALSO SMELLED A STRONG ODOR OF EXHAUST IN THE CABIN OF MY TRUCK. I THEN WENT TO A LOCAL MUFFLER SHOP AND HAD THEM CHECK MY EXHAUST SYSTEM. I WAS TOLD THAT THE TRUCK HAD NO EXHAUST LEAKS. I THEN STARTED TO RESEARCH THE SYMPTOMS OF MY TRUCK ONLINE AND FOUND OUT THAT THERE WERE NUMEROUS COMPLAINTS ABOUT THE SAME ISSUES THAT I WAS HAVING ON MY TRUCK. SINCE THEN IT HAS HAPPENED TO ME ON SEVERAL MORE OCCASIONS MAKING IT VERY UNSAFE TO DRIVE MY VEHICLE. MY LOCAL MECHANIC HAS BEEN UNABLE TO FIND ANYTHING WRONG WITH THE TRUCK. MY RESEARCH HAS INDICATED THAT THIS IS A MANUFACTURE PROBLEM CREATED BY FORD MOTOR COMPANY AND THEY WILL FIX THE PROBLEM UNDER WARRANTY. HOWEVER DUE TO THE UN-SAFENESS OF THIS PROBLEM FORD MOTOR COMPANY SHOULD DO A RECALL ON THIS MODEL AND CORRECT THE DEFECT AT NO COST TO THE CONSUMER. I WILL BE MAKING ARRANGEMENTS TO CONTACT MY LOCAL FORD DEALERSHIP AND HAVE THEM DIAGNOSE WHAT IS WRONG WITH MY VEHICLE. I MADE THIS COMPLAINT BECAUSE OF ALL THE OTHER COMPLAINTS MADE WITH THE SAME PROBLEM THAT NEEDS TO BE ADDRESSED BY FORD MOTOR COMPANY. *TR

NHTSA ID
10472462
Incident
Aug 13, 2012
Mileage
94,650 mi
Fuel system
Filed Dec 22, 2011

FICM FAILURE ON 6.0 DIESEL. *TR

NHTSA ID
10441027
Incident
Dec 1, 2010
Mileage
102,000 mi

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

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Elsewhere on this vehicle

Data sources

Data on this page last refreshed .