RoadVitals

2002 Ford Focus Body & structure Problems

Owner-reported complaints naming the body or structure system, filed with NHTSA

Data refreshed

Body & structure reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
52
Latest Nov 2, 2015
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
6%
of 939 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
1
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
4

What this page shows

Reports naming the vehicle structure, frame, body panels, doors, hood and trim. Every record below is an owner-reported complaint about the 2002 Ford Focus submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 52 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming body or structure

The 25 most recent of 52, in the owner's own words

Body & structure
Filed Nov 2, 2015

MY 89 YEAR OLD MOTHER BOUGHT A 2002 FORD FOCUS FROM LAUREL AUTO IN BOSWELL AND WHEN SHE WENT TO GET IT INSPECTED WAS TOLD THE FRAME (UNIBODY) IS RUSTED SO BADLY THAT IT CANNOT BE REPAIRED. THERE ARE HOLES ALL THROUGH IT. SHE PAID $5,000 AND HAS ONLY HAD THE CAR 1 YEAR. WAS THERE A RECALL ON 2002 FORD FOCUS FRAMES? THE GARAGE STATES THEY HAVE NEVER SEEN A FRAME IN SUCH BAD SHAP.

NHTSA ID
10787701
Incident
Nov 2, 2015
Mileage
100,000 mi
Body & structure
Filed Feb 12, 2015

TL* THE CONTACT OWNS A 2002 FORD FOCUS. THE CONTACT STATED THAT THE REAR DRIVER SIDE DOOR ONLY OPENED WHEN MOVED LEFT TO RIGHT. THE CONTACT ALSO STATED THAT THE DOOR WOULD NOT OPEN WHEN UNLOCKED. THE FAILURES OCCURRED ON SEVERAL OCCASIONS. THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 05V030000 (LATCHES/LOCKS/LINKAGES). THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 120,000.

NHTSA ID
10682911
Incident
Mar 1, 2010
Mileage
120,000 mi
Body & structure
Filed Jan 28, 2015

TL*THE CONTACT OWNS A 2002 FORD FOCUS. THE CONTACT STATED THAT WHILE REPLENISHING THE WINDSHIELD WASHER FLUID, THE HOOD LID CLOSE WITHOUT WARNING. THE CONTACT DID NOT SUSTAIN ANY INJURIES. THE VEHICLE WAS TAKEN TO A DEALER. THE TECHNICIAN DIAGNOSED THAT THE NUT BUSHING DETERIORATED AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED. THE APPROXIMATE VEHICLE FAILURE MILEAGE WAS 200,000. THE VIN NUMBER WAS UNAVAILABLE.

NHTSA ID
10679422
Incident
Jan 26, 2015
Mileage
200,000 mi
Body & structureSuspension
Filed Jan 15, 2014

LAST INSPECTION IT WAS REPORTED TO INSPECT THIS YEAR THE CROSSMEMBER/SUBFRAME NEEDED TO BE REPLACED OR CAR WOULD NOT PASS INSPECTION RESEARCHING THIS I'VE FOUND SEVERAL PEOPLE COMPLAINED ABOUT THIS ALSO I SAW RECALL OF MORE SUSPENSION ISSUES OCCURRING NOW.. 40 K MILEAGE IT HAS LAST YEAR HAD TO REPLACE SWAY BAR BECAUSE IT LET LOOSE WHEN I DROVE HOME PUNCTURING MY TIRE ALMOST WENT INTO THE RIVER THIS NIGHT . *TR

NHTSA ID
10559998
Incident
Jul 15, 2013
Body & structureElectrical
Filed Dec 14, 2013

VEHICLE TOWED TO FORD DEALER BECAUSE IT WOULD NOT START. UPON INSPECTION, DEALERSHIP FOUND FRONT SUB FRAME COMPLETELY RUSTED THROUGH. SAID IT IS "ONE POTHOLE AWAY FROM THE ENGINE FALLING OUT; TOTALLY UNSAFE TO DRIVE." RUSTING ALSO CAUSED CORROSION IN WIRES FROM IGNITION TO STARTER, RESULTING IN CAR NOT STARTING. THIS CAR WAS PURCHASED BRAND NEW, HAS BEEN GARAGE KEPT, ONLY DRIVEN 5,000 MILES PER YEAR BY ELDERLY COUPLE. OBVIOUSLY THE METAL USED IN SUB FRAME WAS NOT PROPERLY COATED. WILL COST THOUSANDS OF DOLLARS TO FIX, IF IT IS DEEMED WORTH FIXING! SOMEONE COULD HAVE BEEN SERIOUSLY HURT OR KILLED IF THIS ENGINE HAD INDEED FALLEN OUT WHILE IN MOTION! *TR

NHTSA ID
10556038
Incident
Dec 6, 2013
Mileage
60,000 mi
Body & structureInterior & seats
Filed Jul 28, 2013

I HAVE OWNED THIS VEHICLE FOR FIVE YEARS AND AT ABOUT 180,000 MILES I NOTICED THAT MY REAR DRIVER DOOR WOULD NOT LATCH. BOTH REAR DOORS STICK AND HAVE BEEN DIFFICULT TO OPEN. HOWEVER, AT ABOUT 180,000 MILES THE DOOR LATCH STOPPED WORKING COMPLETELY. I HAD TO WRAP THE SEAT BELT AROUND THE DOOR TO KEEP IT FROM OPENING WHILE DRIVING. AFTER DOING SOME RESEARCH ONLINE I FOUND THAT THERE IS A RECALL ON THE 2002 FORD FOCUS DOOR LATCHES. I SCHEDULED AN APPOINTMENT WITH MY LOCAL FORD DEALERSHIP BUT WHEN THEY RAN MY VIN# THEY INFORMED ME THAT MY CAR WAS NOT PART OF THE RECALL. EVEN THOUGH I WAS EXPERIENCING THE SAME ISSUE THAT LED TO THE RECALL THEY TOLD ME THAT I WOULD HAVE TO PAY TO HAVE THE CAR REPAIRED. THEY REFERRED ME TO THE FORD CUSTOMER SERVICE LINE AND AFTER SPENDING 45 MINUTES ON THE PHONE I WAS TOLD TO KEEP ME RECEIPTS IN CASE THEY ISSUE A RECALL IN THE FUTURE. I AM EXTREMELY DISAPPOINTED THAT FORD DIDN'T OFFER TO FIX MY CAR KNOWING THAT THERE WAS A RECALL ON OTHER CARS THAT ARE THE SAME YEAR, MAKE, AND MODEL. *TR

NHTSA ID
10532202
Incident
Jul 6, 2013
Mileage
181,000 mi
Body & structureSuspension
Filed Jul 16, 2012

THE FRONT SUB FRAME ON MY 2002 FORD FOCUS ZTS WAS COMPLETELY RUSTED THROUGH AND UNABLE TO SUPPORT THE FRONT SUSPENSION. I ALSO HAD MY CAR INSPECTED BY A FORD DEALER WHO PASSED IT AND TOLD ME NOTHING ABOUT HOW DESTROYED MY SUB FRAME WAS. WHEN I TOOK IT TO A MECHANIC THEY TOLD ME IT WAS SO BAD I SHOULDN'T BE DRIVING THE VEHICLE. THE BOLTS WHERE EVEN RUSTED OUT OF THE SUB FRAME. ITS BELIEVED THAT THIS ALSO CAUSED MY MOTOR MOUNTS TO HAVE TO BE REPLACED. CAUSE SUCH BAD VIBRATION THAT IT RUINED ALL MY SHOCKS, STRUTS, AND ALL 4 OF MY TIRES. THE TIRES WHERE ONLY 5 MONTHS OLD AND ARE DESTROYED. *TR

NHTSA ID
10465910
Incident
Jul 6, 2012
Mileage
127,000 mi
Body & structure
Filed May 2, 2012

THE FRONT SUBFRAME IS RUSTED THROUGH AND HAS A HOLE ABOUT 8" WIDE. SCARY THAT THIS HOLDS THE VEHICLES STEERING SYSTEM AND THE ENTIRE FRONT OF THE VEHICLE TOGETHER. HOW MANY PEOPLE WILL NEED TO GET HURT? HOW MANY CARS WILL FALL APART BEFORE SOMETHING IS DONE? WHY RECALL THE WINDSTAR AND NOT THE FOCUS? *JS

NHTSA ID
10457209
Incident
Mar 28, 2012
Mileage
82,356 mi
Body & structure
Filed Jul 28, 2011

TL* THE CONTACT OWNS A 2002 FORD FOCUS. THE CONTACT STATED THAT THE ROCKER PANEL ON THE DRIVER SIDE OF THE VEHICLE WAS RUSTED. AN AUTHORIZED DEALER WAS NOTIFIED AND THE CONTACT WAS INFORMED THAT THEY WOULD NOT REPAIR THE VEHICLE BECAUSE PARTS WERE UNAVAILABLE. THE DEALER ALSO STATED THAT THE FAILURE WAS A MANUFACTURERS DEFECT WHICH HAD SINCE BEEN CORRECTED. THE VEHICLE WAS THEN TAKEN TO AN INDEPENDENT REPAIR SHOP WHERE THE CONTACT WAS AGAIN INFORMED THAT PARTS WERE UNAVAILABLE. THE REPAIR SHOP ALSO STATED THAT JUNK YARDS WERE NOT USING PARTS FROM OLDER VEHICLES BECAUSE THE PART WAS KNOWN TO HAVE RUSTING ISSUES. THE FAILURE MILEAGE WAS UNKNOWN AND THE CURRENT MILEAGE WAS 58,000.

NHTSA ID
10415536
Incident
Jun 13, 2009
Body & structure
Filed Apr 10, 2011
2 injuries reported

MY 2002 FORD FOCUS HAS A PLASTIC GROMMET THAT HOLDS THE BASE OF THE HOOD PROP IN PLACE. THIS IS A ENGINEERING DEFECT, BECAUSE OUR GROMMET BROKE AND THE HOOD FELL ON MY HUSBAND AND I. I ORDERED THE PART FROM THE PARTS DEPARTMENT AT THE DEALER AND WAS SURPRISED IT WAS A $5.00 PART THAT I AM SURE WILL BREAK AGAIN OVER TIME. IN FACT ALL NEW FOCUSES HAVE THIS CHEAP $5.00 PART. I HOPE NO CHILD IS EVER NEAR THE HOOD WHEN IT BREAKS. MOST CARS HAVE METAL BASES FOR THE HOOD PROP THAT SWIVEL AND LAST A LIFETIME. I PLEAD WITH SOMEBODY OUT THERE TO GET FORD TO TAKE RESPONSIBILITY FOR THIS. I TRIED. *TR

NHTSA ID
10395404
Incident
Jul 10, 2010
Mileage
73,100 mi
Body & structure
Filed Jul 14, 2010
2 injuries reported

THE HOOD PROP (HOLDER) BROKE AND FELL AND THE HOOD FELL ON OUR HEADS. *TR

NHTSA ID
10343177
Incident
Jul 8, 2010
Mileage
78,000 mi
Body & structure
Filed Jun 16, 2010

2002 FORD FOCUS FX5. CONSUMER REQUESTS REIMBURSEMENT FOR REPAIR COSTS *TGW THE CONSUMER STATED HIS VEHICLE FAILED INSPECTION DUE TO A ROTTED FRONT CROSS MEMBER. THE CONSUMER HAD TO PURCHASE A USED CROSS MEMBER IN ORDER TO PASS INSPECTION. *JB

NHTSA ID
10336969
Incident
Jan 1, 1901
Body & structure
Filed Jun 6, 2010

FRONT CROSS MEMBER ON MY 2002 FORD FOCUS ROTTED THROUGH. FAILED RI STATE INSPECTION. WAS ADVISE BY RHODE ISLAND ATTORNEY GENERAL WHO FORWARDED THIS COMPLAINT TO YOU AND ADVISE ME TO FOLLOW UP ON IT. I HAVE PICTURES & DVD TO SHOW THE SEVERITY OF THE ROT. THE REST OF THE UNDERCARRIAGE WAS STILL IN EXCELLENT CONDITION. UPDATED 06/22/10.*JB *TR

NHTSA ID
10334799
Incident
May 10, 2010
Mileage
130,000 mi
Body & structureSuspension
Filed Jun 26, 2009

TL*THE CONTACT OWNS A 2003 FORD FOCUS. THE CONTACT TOOK HIS VEHICLE TO THE DEALER FOR ROUTINE INSPECTION. HE WAS ADVISED THAT THE FRONT CROSS MEMBER HAD EXCESSIVE CORROSION. HE CALLED AN AUTHORIZED DEALER AND WAS INFORMED THAT THE COMPONENT NEEDED TO BE REPLACED AT THE COST OF $800. HE IS IN THE PROCESS OF HAVING THE VEHICLE REPAIRED. THE MANUFACTURER STATED THAT THE COMPONENT WAS NOT COVERED UNDER WARRANTY. THE CONTACT HAS POSSESSION OF THE FAILED COMPONENT. THE FAILURE AND CURRENT MILEAGES WERE 60,000. UPDATED 07/28/09. *LJ THE CONSUMER WAS INFORMED THE EXCESSIVE CORROSION WAS THE RESULT OF NOT HAVING ADEQUATE CORROSION PROTECTION AT THE TIME OF MANUFACTURING AND IT WAS IN DANGER OF FAILING. UPDATED 07/31/09.,*JB

NHTSA ID
10275035
Incident
Jun 26, 2009
Mileage
60,000 mi
Body & structure
Filed May 8, 2008

MY FRONT PASSENGER SIDE FLOORBOARDS LEAK A WATER WHEN IT RAINS. AFTER BEING "FIXED" 3 TIMES, MY CAR IS NOW RUSTING! *TR

NHTSA ID
10227001
Incident
Sep 1, 2007
Mileage
60,000 mi
Body & structureInterior & seats
Filed Nov 20, 2007

TL*THE CONTACT OWNS A 2002 FORD FOCUS. THE FRONT PASSENGER SIDE DOOR WILL NOT OPEN OR UNLOCK. THE DOOR IS COMPLETELY STUCK. THROUGH ONLINE RESEARCH, THE CONTACT DISCOVERED SEVERAL COMPLAINTS, BUT NO RECALLS. THE POWERTRAIN WAS UNKNOWN. THE FAILURE AND CURRENT MILEAGES WERE 70,000.

NHTSA ID
10209569
Incident
Nov 16, 2007
Mileage
70,000 mi
Body & structure
Filed Aug 7, 2007

FUSE WAS CONSTANTLY BLOWN FOR LICENSE PLATE LIGHTS, LOSS OF POWER DOOR LOCK FUNCTION VIA THE KEY FOB OR DOOR SWITCHES, FAILURE OF AUTOMATIC DOOR LOCK SYSTEM WHEN DRIVING, AND LOSS OF USE OF TRUNK/DECKLID RELEASE USING THE KEY FOB OR DASH SWITCH. DEALERSHIP DIAGNOSIS DETERMINED THE CAUSE TO BE BROKEN AND SHORTED OUT WIRES LEADING FROM THE SIDE OF THE MAIN BODY OF THE VEHICLE TO THE BASE OF THE TRUNK/DECKLID. REPAIR WAS MADE WITH WIRE SPLICES. NOTE: EARLY 2000 SEDAN MODELS WERE RECALLED WITH A SIMILAR ISSUE. QUITE A FEW HATCHBACK AND SEDAN OWNERS AFTER 2000 ARE EXPERIENCING A SIMILAR ISSUE. *TR

NHTSA ID
10198800
Incident
Aug 7, 2007
Mileage
200,000 mi
Body & structure
Filed Oct 17, 2006

WATER LEAKS INTO PASSENGER SIDE FLOOR BOARD EVERYTIME IT RAINS. *NM

NHTSA ID
10171080
Incident
Aug 15, 2006
Mileage
42,000 mi
Body & structureBrakesElectrical
Filed Nov 21, 2005

I RECENTLY PURCHASED A USED 2002 FORD FOCUS. I HAVE BEEN HAVING TROUBLE WITH THE BRAKES, THE RADIO, AND WATER LEAKING IN THROUGH THE FRONT PASSENGER SIDE. THE BRAKES SQUEAK EVERYTIME I APPLY THEM. THE RADIO ONLY WORKS FOR ONE MINUTE AND THEN IT FADES OUT, ALL YOU CAN HEAR IS STATIC. THE MOST IMPORTANT OF THESE PROBLEMS IS THE LEAK. IT HAS RAINED REALLY HARD THREE TIMES IN THE PAST MONTH, AND ALL THOSE TIMES I HAVE FOUND THE CARPET IN THE FRONT PASSENGER SIDE SOAKING WET. I HAVE TAKEN IT BACK TO THE DEALERSHIP FROM WHICH I BOUGHT IT, BUT THEY SAY THAT IT IS NOT COVERED UNDER THE 90 DAY WARRANTY. I HAVE REASERCHED ON THE WEB AND HAVE FOUND THAT THERE ARE MANY COMPLAINTS LIKE MINE. THE FORD COMPANY SHOULD BE MADE RESPONSIBLE SINCE THEY ARE THE MANUFACTURERS OF THE CAR. *NM

NHTSA ID
10143381
Incident
Oct 21, 2005
Body & structure
Filed Aug 24, 2005

DT: THE CONTACT WISHED TO FILE A SAFETY COMPLAINT REGARDING THE REAR DOOR LATCH THAT HAD AN ACTIVE RECALL. BUT THE CONTACT WAS GOING TO TAKE THE VEHICLE TO DEALER TO HAVE THE RECALL REPAIRS PERFORMED ON AUGUST, FRIDAY 26, 2005. THE CONTACT STATED SHE HAD PROBLEMS WITH REAR DOORS SINCE OWNING THE VEHICLE. THE CONTACT WARNED MANUFACTURER IF RECALL REPAIRS WERE NOT DONE SHE WILL SUE FORD AND NHTSA. *AK

NHTSA ID
10134051
Incident
Apr 1, 2002
Mileage
200 mi
Body & structure
Filed Jul 28, 2005

DRIVER SIDE AIRBAG IN STEERING WHEEL CRACKING OPEN IN MY 2002 FORD FOCUS. THIS MAY BE A PROBLEM IN DEPLOYMENT OF THE AIRBAG IF IT IS EVER ACTIVATED. THESE SHOULD BE RECALLED AND REPLACED. *JB

NHTSA ID
10130529
Incident
Jul 25, 2005
Mileage
74,040 mi
Body & structure
Filed Apr 1, 2005

FORD ISSUED A REAR DOOR RECALL, WHICH WAS NOT FOUND AT THIS TIME. CONSUMER CONTACTED THE DEALER FOR REPAIRS, BUT THERE WERE NO AVAILABLE PARTS IN ORDER TO DO REPAIR, WHICH IS DANGEROUS BECAUSE THE DOORS COULD OPEN UNEXPECTEDLY.*AK

NHTSA ID
10117233
Incident
Mar 31, 2005
Body & structureBrakesElectrical+1 more
Filed Jan 13, 2005

MULTIPLE FAILURES; CONTINUAL ISSUES WITH BRAKES. CORRECT WATER LEAK AND PATCH TIRE. *BF THE ALTERNATOR NEEDED TO BE REPLACED. *JB

NHTSA ID
10109526
Incident
Jan 3, 2005
Body & structure
Filed Oct 27, 2004

THE HATCHBACK DOOR IS DIFFICULT TO CLOSE, ONCE CLOSED IT IS STILL NOT SECURE. CONSUMER HAS HAD TO FORCE THE DOOR SO MANY TIMES THAT IT WAS DENTED IN SEVERAL PLACES FROM THE FORCE.*AK

NHTSA ID
10097843
Incident
Jan 8, 2002
Mileage
50 mi
Body & structure
Filed Aug 31, 2004

WATER LEAKS INTO TRUNK AND FLOOR CAR WAS TORN APART IN ATTEMPT TO FIX WATER LEAKS. HOOD, RIGHT FENDER,FRONT WINDSHIELD,REAR WINDOW,DASHBOARD,STEERING WHEEL. LL REMOVED FROM CAR THEN REINSTALLED, TO TRY TO FIX WATER LEAKS.*AK WE NOW FILL NOTHING WILL WORK CORRECTY AND CAR IS NOT SAFE TO DRIVE, SINCE STEERING WHEEL WAS REMOVED THEN REINSTALLED, FORD DEALERSHIP SERVICE DEPARTMENT DID ALL THIS WORK. CAR IS A LEMON.

NHTSA ID
10088913
Incident
Aug 21, 2004
Mileage
20,320 mi

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Other components reported on this vehicle

Categories with enough reports to have a page of their own

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .