RoadVitals

2006 Ford Freestar Fuel system Problems

Owner-reported complaints naming the fuel system system, filed with NHTSA

Data refreshed

Fuel system reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
11
Latest Oct 1, 2021
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
3%
of 356 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
0
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
0

What this page shows

Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks. Every record below is an owner-reported complaint about the 2006 Ford Freestar submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 11 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming fuel system

Shown in the owner’s own words, exactly as filed

Fuel system
Filed Oct 1, 2021

During rush hour I was pulling out of a Walgreens parking lot to take a left hand turn. As soon as I gave it gas it went forward about 7 feet and then it seemed as though my van went into neutral on its own. I looked on the dash and saw it was still in drive. I was stuck in the middle of traffic in the middle of my left turn. My car was sideways with traffic coming toward me from both sides I tried to put it in 3rd ,1nd, reverse. The shifter moved to those gears but all that happened when I gave it gas was revve up the rpm. I'm EXTREMELY lucky that the on coming traffic didn't side swipe me. I was able to get help pushing it to a side street. Where I turned it off for 30 min and tried again, still no vehicle movement, checked transmission fluid... It was good. I was not getting any transmission engagement. There was no warning lights illuminated prior to this incident and there is currently no warning lights illuminated now. I would absolutely LOVE if someone could inspect my vehicle and I'm available anytime for someone to do so. My safety and the safety of others was put at risk because I was unable to complete my left turn my vehicle was stuck sideways during rush hour with on coming traffic coming from both ways. I haven't taken the vehicle to the ford dealer or any other independent service center. Thankfully there was no accident, so I didn't have the need to call the police.

NHTSA ID
11435165
Incident
Oct 1, 2021
ElectricalFuel systemPowertrain (other)
Filed Oct 16, 2017

WHERE TO START.... EVERY TIME ITS RAINING MY VAN STARTS TO PUTT AND STALL OUT I HAVE ALMOST HAD 3 ACCIDENTS DUE TO MY VAN STALLING ON A MAIN ROAD TRYING TO GET HOME...ISSUE #2. I USE MY KEY PAD TO UNLOCK MY VEHICLE ON NIGHTS THAT IM WORKING AND LATELY IT WILL UNLOCK THEN RE LOCK N UNLOCK OVER AND OVER WITH OUT BEING TOUCHED. I WAS DRIVING DOWN A ROAD AND IT WOULD UNLOCK AND LOCK.. ITS NOT SAFE IF ITS UNLOCKING ITS SELF AND MY 2 YEAR OLD REACHS HE COULD OPEN THE DOOR WHILE DRIVING... ISSUE #3.. MY VAN SAYS I HAVE 1/2 A TANK OF GAS YET MY DIGITAL GAS READER CONTINUES TO SAY 0 MILES..

NHTSA ID
11033842
Incident
Oct 16, 2017
Mileage
111,000 mi
Fuel systemPowertrain (other)
Filed Nov 21, 2016

TRANSMISSION FAILS WITHOUT WARNING, CAUSING LOSS OF POWER AND CONTROL OF VEHICLE. DRIVING AT 70 MPH IN TRAFFIC ON INTERSTATE, ENGINE REVVED TO 5000 RPM'S AND WE HAD TO COAST THROUGH TRAFFIC TO THE SHOULDER AND COAST TO A STOP. TRANSMISSION WOULD NOT ENGAGE IN ANY GEAR. HAD TO BE TOWED. LUCKY TO GET TO THE SHOULDER ALIVE.

NHTSA ID
10927323
Incident
Nov 21, 2016
Mileage
95,558 mi
Fuel system
Filed Oct 27, 2016

MY 2006 FORD FREE STAR STOPPED ON THE ROAD YESTERDAY MORNING. THE ENGINE REMAINED RUNNING BUT THE VAN WOULD NOT MOVE AT ALL. NO WAY TO CHANGE GEARS.FORD REFUSES TO DO A RECALL ON 2006 YEAR MODELS BUT DID SO FOR 2004-2005 MODELS WITH THE SAME PROBLEM.

NHTSA ID
10919296
Incident
Oct 26, 2016
Mileage
10,000 mi
Fuel system
Filed Nov 12, 2015

WHEN FILLING THE GAS TANK, IT WILL BLOW THE GAS BACK OUT THE FILLER HOLE - SPRAYING GAS A GOOD 3 FT. IN ORDER TO GET GAS INTO THE TANK YOU HAVE TO FILL VERY SLOW. AFTER MANY TRIES AND NOZZLE SHUT OFFS YOU CAN FILL THE TANK.

NHTSA ID
10789958
Incident
Nov 4, 2015
Mileage
174,000 mi
Fuel system
Filed Oct 17, 2015

WHEN FILLING THE GAS TANK, IT WILL KICK THE GAS BACK OUT THE FILLER HOLE - SPRAYING GAS A GOOD 3 FT. IN ORDER TO GET GAS INTO THE TANK YOU HAVE TO FILL VERY SLOW AND SHOVE PAPER TOWELS AROUND IT AND AFTER MANY TRIES AND NOZZLE SHUT OFFS YOU CAN FILL THE TANK. THERE ARE NO CODES SHOWING. WHEN LOOKING AT OTHER SITES IT SEEMS TO BE A BIG ISSUE. THIS CAR HAS BEEN TO THE SHOP BEFORE AND NO ISSUES FOUND.. FORD COMPLAINT..10537058, 10255491 HTTP://WWW.ABOUTAUTOMOBILE.COM/COMPLAINT/2004/FORD/FREESTAR/FUEL+SYSTEM.

NHTSA ID
10783083
Incident
Oct 1, 2015
Driver assistanceFuel system
Filed Nov 22, 2013

I WAS DRIVING THE CAR WHEN IT SUDDENLY STOPPED RESPONDING WHEN PRESSING ON THE GAS PEDAL. THE VEHICLE EVENTUALLY ROLLED TO A STOP. THE ENGINE WAS RUNNING, BUT THE CAR WOULD NOT MOVE FORWARD OR REVERSE. TURNS OUT IT WAS THE TORQUE CONVERTER (TRANSMISSION). IT COST $1200 TO REPAIR. VERY UNUSUAL FOR THIS TO HAPPEN TO A CAR WITH ONLY 49000 MILES. I GOOGLED THE PROBLEM AND GOT MANY HITS. FORD HAD RECALLED THE 2004 AND 2005 MODELS FOR THIS PROBLEM. WHY NOT THE 2006? *TR

NHTSA ID
10553336
Incident
Jun 12, 2013
Mileage
49,000 mi
ElectricalEngineFuel system
Filed Aug 19, 2012

THE VAN HAS BEEN HARD TO START JUST RECENTLY PAST MONTH IT TAKES 4 TURNS OF KEY TO START , VAN DIES WHILE DRIVING, BATTERY HAS DIED . TOOK TO FORD DEALERSHIP AND THEY CANT FIND ANYTHING WRONG AT ALL . THEY HAD ME REPLACE , FUEL PUMP / SPARK PLUGS AND WIRES / FUEL FILTER/ IGNITION COIL / TPS SENSOR / AIR INTAKE IDLE SENSOR / CLEANED AND REPROGRAMMED THE PCM / MADE NEW IGNITION KEY / CLEANED ALL GROUND CONNECTIONS / CHECKED ALTERNATOR / REPLACED BATTERY / DRAINED GAS TANK AND ADDED FUEL CLEANER / AFTER ALL OF THIS EXPENSE I STILL AM HAVING THE EXACT SAME ISSUES ?????? ANY ADVICE FROM ANYONE ??/ THANKS IN ADVANCE . *TR

NHTSA ID
10471470
Incident
Aug 1, 2012
Mileage
87,000 mi
ElectricalFuel system
Filed Apr 6, 2012

THE FIRST FAILURE WAS WHEN I WAS DRIVING DOWN THE ROAD DOING JUST OVER 55 MPH, ALL OF A SUDDEN THE VAN DIED AN I COASTED TO THE SIDE OF THE ROAD. AFTER SEVERAL FAILED ATTEMPTS TO RESTART THE VAN IT FINALLY STARTED AND STAYED RUNNING. I EVENTUALLY MADE IT HOME WITHOUT INCIDENT. HAD IT CHECKED AND WAS TOLD IT POSSIBLY HAD AN ELECTRICAL FAILURE BUT CHANGE THE FUEL FILTER IN CASE IT WAS AN ISSUE WITH FUEL GETTING TO THE ENGINE. SO WE DID. IT RAN FINE AFTER THAT UNTIL ABOUT 3 MONTHS LATER. WE TOOK IT TO RUN ERRANDS WITH NO PROBLEM AND RETURNED HOME. WENT TO RUN TO THE GROCERY STORE AND THE VAN WOULD NOT GO INTO GEAR. IT WOULD START OK BUT NOT MOVE, WOULDN'T GO INTO DRIVE OR REVERSE. THANKFULLY IT WAS AT HOME WHEN IT HAPPENED AND NOT GOING DOWN THE ROAD LIKE THE FIRST TIME WHEN I HAD ALL 3 KIDS WITH ME. HAD IT TOWED TO A GARAGE WHERE THEY FOUND METAL SHAVINGS IN THE TORQUE CONVERTER. HAD A NEW ONE PUT IN AND IT RAN FINE FOR ABOUT 2 WEEKS. THEN WE FOUND CRACKS IN THE COIL PACKS AND HD THOSE REPLACED ALONG WITH ALL SPARK PLUGS. NOT SURE IF THAT IS RELEVANT TO THE TORQUE PROBLEM. SPENT $940.00 TO FIX THE TORQUE CONVERTER AND ANOTHER $240.00 TO FIX COIL PACKS AND SPARK PLUGS. THE TORQUE CONVERTER IS A RECALL ON THE '04 AND '05 AND THE SAME NEEDS TO BE DONE WITH THE '06'S. *TR

NHTSA ID
10454364
Incident
Jul 20, 2011
Mileage
128,000 mi
Fuel systemTransmission
Filed Jun 8, 2010

A DEFECTIVE POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM, PCM) ON THE FORD FREESTAR VAN ACTUALLY CAUSES A SPARK PLUG TO MISFIRE AND EVENTUALLY STARTS TO MELT. THIS HAS HAPPENED ON MY VEHICLE THREE OR FOUR TIMES. MY CAR BUCKS AND MISFIRES ALMOST CAUSING AN ACCIDENT AS I WAS ENTERING HIGHWAY. *TR

NHTSA ID
10335318
Incident
Jun 5, 2010
Mileage
75,000 mi
Fuel system
Filed Dec 31, 2009

TL* THE CONTACT OWNS A 2006 FORD FREESTAR. WHILE DRIVING, A STRONG ODOR OF GASOLINE WAS EXPELLED FROM THE AIR VENTS. SOMETIMES THE CONSUMER BECAME SO DIZZY, THAT SHE WOULD HAVE TO PULL OVER FOR FRESH AIR . THE VEHICLE HAS BEEN TAKEN TO THE DEALER MULTIPLE TIMES, BUT THEY COULD NOT LOCATE THE CAUSE OF THE FAILURE. THE FAILURE MILEAGE WAS 19000. THE CURRENT MILEAGE WAS 49951. UPDATED 04/01/10 *BF UPDATED 05/05/10. *JB

NHTSA ID
10297675
Incident
Nov 14, 2006
Mileage
19,000 mi

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Other components reported on this vehicle

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Elsewhere on this vehicle

Data sources

Data on this page last refreshed .