2021 Forest River Cherokee Problems

Tire exploded during highway use creating a hazard to everyone near by. This is the second time this brand exploded on this trailer, same brand, same tire, different batches. There also also hundreds of complaints online on these tires. Pressure was checked that same morning and was not used above 75mph

Tire size was ST 205 / 75 R 15. This tire experienced a significant belt separation failure that I fortunately noticed before departing our campsite. While doing a walk around inspection before departure, I noticed a severe tread deformity in the front passenger side tire on our camper. The tires were cold and the ambient air temperature was in the low 60's. Before removing the tire and wheel from the trailer, I checked the tire pressure on all 4 tires, and all were within 2 psi of the recommended 65 psi cold pressure, including the failing tire. I removed the wheel and tire assembly and deflated it for safety, and then took it to a local tires shop to replace the tire. They diagnosed it as belt separation and further stated that it would have likely failed with a blowout within a few miles if I hadn't caught it. The tire had an estimated 15,000 miles on it at the time, but had been professionally repaired for a screw puncture approximately 7,000 miles earlier.

I am the original owner of a 2021 Forest River Wolf Pack 325PACK13 fifth-wheel trailer (VIN: [XXX]), purchased new on [XXX]. The trailer is built on a Lippert Components chassis manufactured in September 2020. My trailer developed multiple structural cracks in the front overhang/pin box area of the frame. This is not a single crack. The damage includes multiple cracks in the steel chassis, separation between the fiberglass front cap and the trailer body, gaps between structural members beneath the floor, and movement throughout the front of the trailer. Because the pin box transfers all towing forces into the frame, I considered the trailer unsafe to tow and immediately removed it from service. This is a structural failure involving the primary load-bearing chassis, not cosmetic damage. I am concerned this defect could affect towing stability, structural integrity, and increase the risk of failure during highway travel. The trailer has remained at an authorized repair facility for approximately four months awaiting repairs. During that time, I have repeatedly contacted Forest River for updates, often daily, but have received virtually no meaningful communication. My calls have routinely gone unanswered or unreturned, and the repair facility has also struggled to obtain responses, significantly delaying repairs. I am concerned this may represent a broader safety issue affecting other Forest River trailers built on similar Lippert chassis. I respectfully request that NHTSA investigate whether these structural frame failures are occurring in other units and determine whether a safety-related defect exists that warrants corrective action. I have photographs documenting the multiple frame cracks, structural separation, repair records, warranty documentation, and communication records and will provide them upon request. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

The contact owns a 2021 Forest River Cherokee Toy Hauler. The contact stated that while driving at various speeds, the frame was flexing at the RV pin box location. The contact stated that while unhitching the trailer, the contact noticed that there was weld separation on the left and right sides of the tow hitch outer frame. Additionally, the contact stated that the cargo door holding the propane tank was opening unintendedly while driving. The trailer was taken to an independent mechanic, where it was diagnosed with spring damage, and the contact was informed that the cargo door that held the propane tank was opening unintendedly because the frame was flexing at the RV pin box location. The Lippert manufacturer that installed the frame was contacted and advised the contact to send pictures of the failure. The manufacturer, Forest River, was notified of the failure and advised the contact to apply gel in the weld gaps. The trailer was not repaired. The failure mileage was unknown.

When I bought this camper I paid extra for an extensive warranty including the tires. On a recent trip I blew a tire on the trailer and contacted the warranty company. Was instructed to take the trailer and tire to an authorized service center. Upon doing so the service center notified me that the axles were bent because they were insufficient for the size of the trailer. The gentleman I spoke with said that regardless of what the tags read on the camper the axles were not sufficient for the load rating listed on the tag inside the camper. Thus they put excessive strain on the tires and one blew while I was traveling on the highway. He told me another one was ready to blow out. I reached out to the RV dealership where I bought the trailer and they referred me to the trailer manufacturer who denied any responsibility and claimed that the axles were sufficient for that trailer. This is a recurring issue with these travel trailers as I have friends who have the same models and one has already had to replace his axles because they bent and a tire blew out and damaged the side of his camper and the other one changed his tires and springs to help offset the weight issue. I even reached out to the axle manufacturer who supplied these components to the RV company and all they provided was this measurements I needed to order new axles. All I wanted from the RV manufacturer was even a pittance of an offer to help me with this issue but all they did was claim that all the parts were good and they weren't responsible. I have ordered new heavier duty axles and larger tires to accommodate the weight. As I stated the RV repair center that is working on my trailer said the axles were insufficient and the tires were actually too small for a trailer that size. Apparently the only way an RV company will do the right thing is if they are threatened with a lawsuit. Forest River has already been implicated in a lawsuit for other issues. So they are aware that they have issues!

No current incidents that I'm aware of. Landing gear on the 5th wheel isn't designed for this heavy trailer. There is a potential for someone to be seriously hurt, or killed if they have to resort to using bottle Jack's to lift trailer. Also the suspension is very weak, and i believe could break, and cause a major accident...

The electric fireplace in our RV caught on fire. A visible flame was seen behind the fireplace glass near the thermostat display on the right side of the fireplace. Visible smoke and burning smell observed from the upper right vents above the control panel buttons. The fireplace unit itself had an audible alarm, in addition to the RV smoke detectors that were triggered. We were inside the RV when this occurred, and once smoke and flame were observed, we immediately extinguished the fire by shutting off the master power breaker, and promptly removed the fireplace unit from the cabinet prior to any damage to the RV.

On the morning of August 1st, 2022 we were notified by a neighbor of some damage on our 2021 Artic Wolf 5th wheel. After inspection it appeared that a small fire had occurred earlier in the morning- unknown time and it apparently was contained to the one compartment without spreading. The previous evening the camper was fine. The fire was contained to a specific compartment which housed the water hook-up, cable hook-ups and the motion light. This was reported to our insurance who did an inspection and determined that most likely it was an electrical issue and started with the motion light. Upon discovery of the issue the trailer was unplugged and battery was disconnected. We had gone camping the weekend before the fire happened. Unable to be "recreated". The insurance adjuster inspected it on 8/10/22. No concerns or issues the weekend before. We have been having issues with the light randomly staying on/not turning on etc.

The contact owns a 2021 Forest River Cherokee Toy Hauler. The contact stated that while driving at various speeds, the frame was flexing at the RV pin box location. The contact stated that while unhitching the trailer, the contact noticed that there was weld separation on the left and right sides of the tow hitch outer frame. Additionally, the contact stated that the cargo door holding the propane tank was opening unintendedly while driving. The trailer was taken to an independent mechanic, where it was diagnosed with spring damage, and the contact was informed that the cargo door that held the propane tank was opening unintendedly because the frame was flexing at the RV pin box location. The Lippert manufacturer that installed the frame was contacted and advised the contact to send pictures of the failure. The manufacturer, Forest River, was notified of the failure and advised the contact to apply gel in the weld gaps. The trailer was not repaired. The failure mileage was unknown.

When I bought this camper I paid extra for an extensive warranty including the tires. On a recent trip I blew a tire on the trailer and contacted the warranty company. Was instructed to take the trailer and tire to an authorized service center. Upon doing so the service center notified me that the axles were bent because they were insufficient for the size of the trailer. The gentleman I spoke with said that regardless of what the tags read on the camper the axles were not sufficient for the load rating listed on the tag inside the camper. Thus they put excessive strain on the tires and one blew while I was traveling on the highway. He told me another one was ready to blow out. I reached out to the RV dealership where I bought the trailer and they referred me to the trailer manufacturer who denied any responsibility and claimed that the axles were sufficient for that trailer. This is a recurring issue with these travel trailers as I have friends who have the same models and one has already had to replace his axles because they bent and a tire blew out and damaged the side of his camper and the other one changed his tires and springs to help offset the weight issue. I even reached out to the axle manufacturer who supplied these components to the RV company and all they provided was this measurements I needed to order new axles. All I wanted from the RV manufacturer was even a pittance of an offer to help me with this issue but all they did was claim that all the parts were good and they weren't responsible. I have ordered new heavier duty axles and larger tires to accommodate the weight. As I stated the RV repair center that is working on my trailer said the axles were insufficient and the tires were actually too small for a trailer that size. Apparently the only way an RV company will do the right thing is if they are threatened with a lawsuit. Forest River has already been implicated in a lawsuit for other issues. So they are aware that they have issues!

The contact owns a 2013 Ford F-150 used for hauling a 2021 Forest River Cherokee Wolf Pup travel trailer. The contact stated that while driving at 5 mph, the trailer disconnected warning light was illuminated. The contact pulled over and inspected underneath the travel trailer and found that the brake line was fractured and had detached. The contact reattached the brake line with electrical tape however, the failure recurred. The contact noticed upon inspection that there were two brake lines that had fractured and were detached. The dealer was made aware of the failure but informed the contact that it would be several months before the RV could be diagnose or repaired. The contact left a voicemail to notify the manufacturer of the failure and was awaiting a callback. The failure mileage was 7,000.

WHILE TAKING OUR FIRST TRIP TO THE COAST OF NC FROM RALEIGH, I WAS DRIVING DOWN THE ROAD, AND GOT A MESSAGE ON MY DASH SAYING TO CHECK TRAILER CONNECTIONS. WE PULLED OVER AND CHECKED, AND THE CONNECTOR WAS SEATED, AND EVERYTHING SEEM TO BE WORKING. WHEN WE GOT TO THE CAMPGROUND, I HAPPENED TO BE LOOKING UNDER THE CAMPER, AND FOUND THE WIRES THAT FEED THE ELECTRIC BRAKES WERE CUT. THEY WERE PINCHED BETWEEN THE U-BOLTS ON THE AXLE AND THE FRAME. I HAD A MOBILE RV TECH REPAIR IT SO I COULD SAFELY DRIVE IT HOME. IF IT HAPPENED ON A TRIP TO THE MOUNTAINS, IT COULD HAVE BEEN A REAL PROBLEM. I FOUND FROM FORUMS AND ON FACEBOOK, WE ARE NOT THE ONLY ONES HAVING THE PROBLEM, AND ONE PERSON FOUND HIS WIRES IN THE SAME PLACE TO HAVE THE SAME OUTCOME (HE SAID " MINE WAS ON THE CHOPPING BLOCK ALSO) AND HE WAS GOING TO FIX THE PROBLEM.

The contact owns a 2021 Forest River Cherokee. The contact stated while attempting to enter the camper, it was difficult to open the front and rear doors. After a visual examination, the contact discovered that the doors were splitting at the base. The dealer was notified of the failure and advised the contact to submit a claim to the manufacturer. The vehicle has not been repaired. The manufacturer was notified and advised the contact that the doors were out of warranty, requiring the contact to purchase out-of-pocket to replace the doors. The failure mileage was unknown.

I purchased a 2021 Cherokee Grey Wolf travel trailer in May of 2021. After pulling only twice I noticed that the unit side trekked when in tow towards the passenger side shifting the rear of the trailer approximately 6-8 inches toward the passenger side compared to the trailer's front body lines. I scheduled service for the unit at my locale Forest River Repair Shop where they identified that the 1 of the 2 axles were bent. This defect caused this unit to sway very dramatically at times when traveling down the road. It also increased the blind spot on the passenger side and increased tire wear due to the fact that the wheels were not in line with one another which could have resulted in premature tire failure if not noticed.