1997 Gulf Stream Sun Voyager Problems
Owner-reported complaints filed with NHTSA, grouped by component
Data refreshed
What this page shows
Everything below is an owner-reported complaint submitted to NHTSA about the 1997 Gulf Stream Sun Voyager, grouped by the component NHTSA recorded on the report. These are not confirmed defects, and they are not recalls. NHTSA does not verify most reports before publishing them, and a category with more reports in it is not evidence that a part is defective.
Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.
Reports by component
Ranked by how many owner reports name each component category
- Heating & air conditioning120.0%
- Electrical120.0%
- Engine120.0%
- Fuel system120.0%
- Powertrain (other)120.0%
Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.
Each component in detail
What the reports in each category say, in the owners' own words
Heating & air conditioning
Reports naming the heating, ventilation and air-conditioning system.
From owner reports, verbatim
VEHICLE HAS BEEN PLAGUED WITH MANY PROBLEMS BUT PERHAPS THE MOST POTENTIALLY SERIOUS IS THE SEVERE RUST ON ALL COMPONENTS OF THE UNDERCARRAIGE WHICH WILL I BELIVE WILL SOONER THAN LATER CAUSE A DISASTER WHETHER BY LEAKY FUEL LINES, BRAKE LINES, PROPANE LEAKAGE OR ANY NUMBER OF OTHER POSSIBILITIES. THE RUST IS SO SEVERE THAT NONE OF THE PROFESSIONALS (SAND BLASTERS) CONTACTED BY MYSELF OR THE FRAME MANUFACTURER (FREIGHTLINER) WOULD DO THE NECESSARY CLEANUP, PRIMARILLY BECAUSE SAND BLASTING WOULD ONLY MASK A DEEPER PROBLEM OF HIDDEN RUST AND WOULD ALSO CAUSE ADDITIONAL PROBLEMS FROM SAND INFILTRATION AND ERROSION OF METAL THICKNESS (E.G. FUEL AND BRAKE LINES). ADDITIONALLY, THE COACH MANUFACTURER (GULF STREAM) WHO I BELIEVE IS AT LEAST EQUALLY RESPONSIBLE (IF NOT MOST RESPONSIBLE) FOR THE DAMAGE AND POTENTIAL HAZARD OF THIS VEHICLE HAS ONLY RESPONDED THAT IT'S NOT THEIR PROBLEM. I STRONGLY DISSAGREE. GULF STREAM PURCHASED THE FRAME AND RUNNING GEAR FROM FREIGHTLINER AND ATTACHED BY WELDING MANY BRACKETS AND ADDITIONAL FRAMING TO THE ORIGINAL FRAME. NONE OF THIS WORK WAS PROTECTED BY PAINT OR UNDER COATING AND ALL ADDED COMPONENTS ARE HEAVILLY RUSTED INCLUDING AREAS ON THE PROPANE TANK. IN ADDITION TO THE ITEMS LISTED IN THIS COMPLAINT THERE ARE MANY OTHERS BUT PERHAPS THE ONE THAT MOST CONCERNS ME IS THAT OF THE FRONT SUSPENSION. WHEN MEDIUM SIZED BUMPS ARE ENCOUNTERED, THE FRONT OF THE COACH ON THE REBOUND, ATTEMPTS TO LEAVE THE GROUND (AND ON AT LEAST TWO OCCASIONS BOTH ON CALIFORNIA HWY I-5 AT 40 MPH IT HAS WHILE OTHER LARGE VEHICLES SEEM TO HANDLE THE BUMP. I BELIEVE THAT BY ADDING VARIOUS ELECTRIC GENERATORS TO THE CHASIS IN FRONT OF THE AXLE CAN HAVE VERY DIFFERENT EFFECTS E.G. A GAS OR PROPANE PROPELLED GENERATOR PROBABLY WEIGHS IN AT APPROX. 800 TO 1000 LBS AND A DIESEL GENERATOR BY ITS NATURE WOULD PROBABLY WEIGH IN BETWEEN 1500 AND 2000 LBS. I DON'T BELIEVE MANUFACTURERS ALLOW FOR THIS ADDITIONAL WEIGHT AND IN EFFECT ALLOW A DANGEROUS CONDITION.
Too few reports in this category for a page of its own — they appear in the full complaint list.
Electrical
Reports naming the electrical system — wiring, battery, charging, control modules, infotainment and electrical accessories.
From owner reports, verbatim
VEHICLE HAS BEEN PLAGUED WITH MANY PROBLEMS BUT PERHAPS THE MOST POTENTIALLY SERIOUS IS THE SEVERE RUST ON ALL COMPONENTS OF THE UNDERCARRAIGE WHICH WILL I BELIVE WILL SOONER THAN LATER CAUSE A DISASTER WHETHER BY LEAKY FUEL LINES, BRAKE LINES, PROPANE LEAKAGE OR ANY NUMBER OF OTHER POSSIBILITIES. THE RUST IS SO SEVERE THAT NONE OF THE PROFESSIONALS (SAND BLASTERS) CONTACTED BY MYSELF OR THE FRAME MANUFACTURER (FREIGHTLINER) WOULD DO THE NECESSARY CLEANUP, PRIMARILLY BECAUSE SAND BLASTING WOULD ONLY MASK A DEEPER PROBLEM OF HIDDEN RUST AND WOULD ALSO CAUSE ADDITIONAL PROBLEMS FROM SAND INFILTRATION AND ERROSION OF METAL THICKNESS (E.G. FUEL AND BRAKE LINES). ADDITIONALLY, THE COACH MANUFACTURER (GULF STREAM) WHO I BELIEVE IS AT LEAST EQUALLY RESPONSIBLE (IF NOT MOST RESPONSIBLE) FOR THE DAMAGE AND POTENTIAL HAZARD OF THIS VEHICLE HAS ONLY RESPONDED THAT IT'S NOT THEIR PROBLEM. I STRONGLY DISSAGREE. GULF STREAM PURCHASED THE FRAME AND RUNNING GEAR FROM FREIGHTLINER AND ATTACHED BY WELDING MANY BRACKETS AND ADDITIONAL FRAMING TO THE ORIGINAL FRAME. NONE OF THIS WORK WAS PROTECTED BY PAINT OR UNDER COATING AND ALL ADDED COMPONENTS ARE HEAVILLY RUSTED INCLUDING AREAS ON THE PROPANE TANK. IN ADDITION TO THE ITEMS LISTED IN THIS COMPLAINT THERE ARE MANY OTHERS BUT PERHAPS THE ONE THAT MOST CONCERNS ME IS THAT OF THE FRONT SUSPENSION. WHEN MEDIUM SIZED BUMPS ARE ENCOUNTERED, THE FRONT OF THE COACH ON THE REBOUND, ATTEMPTS TO LEAVE THE GROUND (AND ON AT LEAST TWO OCCASIONS BOTH ON CALIFORNIA HWY I-5 AT 40 MPH IT HAS WHILE OTHER LARGE VEHICLES SEEM TO HANDLE THE BUMP. I BELIEVE THAT BY ADDING VARIOUS ELECTRIC GENERATORS TO THE CHASIS IN FRONT OF THE AXLE CAN HAVE VERY DIFFERENT EFFECTS E.G. A GAS OR PROPANE PROPELLED GENERATOR PROBABLY WEIGHS IN AT APPROX. 800 TO 1000 LBS AND A DIESEL GENERATOR BY ITS NATURE WOULD PROBABLY WEIGH IN BETWEEN 1500 AND 2000 LBS. I DON'T BELIEVE MANUFACTURERS ALLOW FOR THIS ADDITIONAL WEIGHT AND IN EFFECT ALLOW A DANGEROUS CONDITION.
Too few reports in this category for a page of its own — they appear in the full complaint list.
Engine
Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components.
From owner reports, verbatim
VEHICLE HAS BEEN PLAGUED WITH MANY PROBLEMS BUT PERHAPS THE MOST POTENTIALLY SERIOUS IS THE SEVERE RUST ON ALL COMPONENTS OF THE UNDERCARRAIGE WHICH WILL I BELIVE WILL SOONER THAN LATER CAUSE A DISASTER WHETHER BY LEAKY FUEL LINES, BRAKE LINES, PROPANE LEAKAGE OR ANY NUMBER OF OTHER POSSIBILITIES. THE RUST IS SO SEVERE THAT NONE OF THE PROFESSIONALS (SAND BLASTERS) CONTACTED BY MYSELF OR THE FRAME MANUFACTURER (FREIGHTLINER) WOULD DO THE NECESSARY CLEANUP, PRIMARILLY BECAUSE SAND BLASTING WOULD ONLY MASK A DEEPER PROBLEM OF HIDDEN RUST AND WOULD ALSO CAUSE ADDITIONAL PROBLEMS FROM SAND INFILTRATION AND ERROSION OF METAL THICKNESS (E.G. FUEL AND BRAKE LINES). ADDITIONALLY, THE COACH MANUFACTURER (GULF STREAM) WHO I BELIEVE IS AT LEAST EQUALLY RESPONSIBLE (IF NOT MOST RESPONSIBLE) FOR THE DAMAGE AND POTENTIAL HAZARD OF THIS VEHICLE HAS ONLY RESPONDED THAT IT'S NOT THEIR PROBLEM. I STRONGLY DISSAGREE. GULF STREAM PURCHASED THE FRAME AND RUNNING GEAR FROM FREIGHTLINER AND ATTACHED BY WELDING MANY BRACKETS AND ADDITIONAL FRAMING TO THE ORIGINAL FRAME. NONE OF THIS WORK WAS PROTECTED BY PAINT OR UNDER COATING AND ALL ADDED COMPONENTS ARE HEAVILLY RUSTED INCLUDING AREAS ON THE PROPANE TANK. IN ADDITION TO THE ITEMS LISTED IN THIS COMPLAINT THERE ARE MANY OTHERS BUT PERHAPS THE ONE THAT MOST CONCERNS ME IS THAT OF THE FRONT SUSPENSION. WHEN MEDIUM SIZED BUMPS ARE ENCOUNTERED, THE FRONT OF THE COACH ON THE REBOUND, ATTEMPTS TO LEAVE THE GROUND (AND ON AT LEAST TWO OCCASIONS BOTH ON CALIFORNIA HWY I-5 AT 40 MPH IT HAS WHILE OTHER LARGE VEHICLES SEEM TO HANDLE THE BUMP. I BELIEVE THAT BY ADDING VARIOUS ELECTRIC GENERATORS TO THE CHASIS IN FRONT OF THE AXLE CAN HAVE VERY DIFFERENT EFFECTS E.G. A GAS OR PROPANE PROPELLED GENERATOR PROBABLY WEIGHS IN AT APPROX. 800 TO 1000 LBS AND A DIESEL GENERATOR BY ITS NATURE WOULD PROBABLY WEIGH IN BETWEEN 1500 AND 2000 LBS. I DON'T BELIEVE MANUFACTURERS ALLOW FOR THIS ADDITIONAL WEIGHT AND IN EFFECT ALLOW A DANGEROUS CONDITION.
Too few reports in this category for a page of its own — they appear in the full complaint list.
Fuel system
Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks.
From owner reports, verbatim
VEHICLE HAS BEEN PLAGUED WITH MANY PROBLEMS BUT PERHAPS THE MOST POTENTIALLY SERIOUS IS THE SEVERE RUST ON ALL COMPONENTS OF THE UNDERCARRAIGE WHICH WILL I BELIVE WILL SOONER THAN LATER CAUSE A DISASTER WHETHER BY LEAKY FUEL LINES, BRAKE LINES, PROPANE LEAKAGE OR ANY NUMBER OF OTHER POSSIBILITIES. THE RUST IS SO SEVERE THAT NONE OF THE PROFESSIONALS (SAND BLASTERS) CONTACTED BY MYSELF OR THE FRAME MANUFACTURER (FREIGHTLINER) WOULD DO THE NECESSARY CLEANUP, PRIMARILLY BECAUSE SAND BLASTING WOULD ONLY MASK A DEEPER PROBLEM OF HIDDEN RUST AND WOULD ALSO CAUSE ADDITIONAL PROBLEMS FROM SAND INFILTRATION AND ERROSION OF METAL THICKNESS (E.G. FUEL AND BRAKE LINES). ADDITIONALLY, THE COACH MANUFACTURER (GULF STREAM) WHO I BELIEVE IS AT LEAST EQUALLY RESPONSIBLE (IF NOT MOST RESPONSIBLE) FOR THE DAMAGE AND POTENTIAL HAZARD OF THIS VEHICLE HAS ONLY RESPONDED THAT IT'S NOT THEIR PROBLEM. I STRONGLY DISSAGREE. GULF STREAM PURCHASED THE FRAME AND RUNNING GEAR FROM FREIGHTLINER AND ATTACHED BY WELDING MANY BRACKETS AND ADDITIONAL FRAMING TO THE ORIGINAL FRAME. NONE OF THIS WORK WAS PROTECTED BY PAINT OR UNDER COATING AND ALL ADDED COMPONENTS ARE HEAVILLY RUSTED INCLUDING AREAS ON THE PROPANE TANK. IN ADDITION TO THE ITEMS LISTED IN THIS COMPLAINT THERE ARE MANY OTHERS BUT PERHAPS THE ONE THAT MOST CONCERNS ME IS THAT OF THE FRONT SUSPENSION. WHEN MEDIUM SIZED BUMPS ARE ENCOUNTERED, THE FRONT OF THE COACH ON THE REBOUND, ATTEMPTS TO LEAVE THE GROUND (AND ON AT LEAST TWO OCCASIONS BOTH ON CALIFORNIA HWY I-5 AT 40 MPH IT HAS WHILE OTHER LARGE VEHICLES SEEM TO HANDLE THE BUMP. I BELIEVE THAT BY ADDING VARIOUS ELECTRIC GENERATORS TO THE CHASIS IN FRONT OF THE AXLE CAN HAVE VERY DIFFERENT EFFECTS E.G. A GAS OR PROPANE PROPELLED GENERATOR PROBABLY WEIGHS IN AT APPROX. 800 TO 1000 LBS AND A DIESEL GENERATOR BY ITS NATURE WOULD PROBABLY WEIGH IN BETWEEN 1500 AND 2000 LBS. I DON'T BELIEVE MANUFACTURERS ALLOW FOR THIS ADDITIONAL WEIGHT AND IN EFFECT ALLOW A DANGEROUS CONDITION.
Too few reports in this category for a page of its own — they appear in the full complaint list.
Powertrain (other)
Powertrain reports that are not specifically the engine or transmission — driveshafts, axles, transfer cases and differentials.
From owner reports, verbatim
VEHICLE HAS BEEN PLAGUED WITH MANY PROBLEMS BUT PERHAPS THE MOST POTENTIALLY SERIOUS IS THE SEVERE RUST ON ALL COMPONENTS OF THE UNDERCARRAIGE WHICH WILL I BELIVE WILL SOONER THAN LATER CAUSE A DISASTER WHETHER BY LEAKY FUEL LINES, BRAKE LINES, PROPANE LEAKAGE OR ANY NUMBER OF OTHER POSSIBILITIES. THE RUST IS SO SEVERE THAT NONE OF THE PROFESSIONALS (SAND BLASTERS) CONTACTED BY MYSELF OR THE FRAME MANUFACTURER (FREIGHTLINER) WOULD DO THE NECESSARY CLEANUP, PRIMARILLY BECAUSE SAND BLASTING WOULD ONLY MASK A DEEPER PROBLEM OF HIDDEN RUST AND WOULD ALSO CAUSE ADDITIONAL PROBLEMS FROM SAND INFILTRATION AND ERROSION OF METAL THICKNESS (E.G. FUEL AND BRAKE LINES). ADDITIONALLY, THE COACH MANUFACTURER (GULF STREAM) WHO I BELIEVE IS AT LEAST EQUALLY RESPONSIBLE (IF NOT MOST RESPONSIBLE) FOR THE DAMAGE AND POTENTIAL HAZARD OF THIS VEHICLE HAS ONLY RESPONDED THAT IT'S NOT THEIR PROBLEM. I STRONGLY DISSAGREE. GULF STREAM PURCHASED THE FRAME AND RUNNING GEAR FROM FREIGHTLINER AND ATTACHED BY WELDING MANY BRACKETS AND ADDITIONAL FRAMING TO THE ORIGINAL FRAME. NONE OF THIS WORK WAS PROTECTED BY PAINT OR UNDER COATING AND ALL ADDED COMPONENTS ARE HEAVILLY RUSTED INCLUDING AREAS ON THE PROPANE TANK. IN ADDITION TO THE ITEMS LISTED IN THIS COMPLAINT THERE ARE MANY OTHERS BUT PERHAPS THE ONE THAT MOST CONCERNS ME IS THAT OF THE FRONT SUSPENSION. WHEN MEDIUM SIZED BUMPS ARE ENCOUNTERED, THE FRONT OF THE COACH ON THE REBOUND, ATTEMPTS TO LEAVE THE GROUND (AND ON AT LEAST TWO OCCASIONS BOTH ON CALIFORNIA HWY I-5 AT 40 MPH IT HAS WHILE OTHER LARGE VEHICLES SEEM TO HANDLE THE BUMP. I BELIEVE THAT BY ADDING VARIOUS ELECTRIC GENERATORS TO THE CHASIS IN FRONT OF THE AXLE CAN HAVE VERY DIFFERENT EFFECTS E.G. A GAS OR PROPANE PROPELLED GENERATOR PROBABLY WEIGHS IN AT APPROX. 800 TO 1000 LBS AND A DIESEL GENERATOR BY ITS NATURE WOULD PROBABLY WEIGH IN BETWEEN 1500 AND 2000 LBS. I DON'T BELIEVE MANUFACTURERS ALLOW FOR THIS ADDITIONAL WEIGHT AND IN EFFECT ALLOW A DANGEROUS CONDITION.
Too few reports in this category for a page of its own — they appear in the full complaint list.
Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.
Elsewhere on this vehicle
Data sources
- NHTSA Office of Defects Investigation — owner-reported complaints and the components recorded on them
Data on this page last refreshed .