2007 Harley-Davidson Flstf

TL* THE CONTACT OWNS A 2007 HARLEY DAVIDSON FLSTF. THE CONTACT STATED THAT FRONT AND REAR TIRES WOULD SCRAPE AGAINST THE FRAME OF THE VEHICLE SINCE THE TIRE LOST TREAD. THE TIRE FAILURE ALSO CAUSED THE VEHICLE TO SHAKE VIOLENTLY WHILE DRIVING. THE TIRES WERE REPLACED NUMEROUS TIMES, BUT THE FAILURE RECURRED. THE DEALER AND MANUFACTURER DENIED ANY ASSISTANCE WITH FAILURE. THE FAILURE MILEAGE WAS 6,300 AND THE CURRENT MILEAGE WAS 17,032.

NHTSA ID

10415049

Incident

May 1, 2011

Mileage

6,300 mi

WHEN LOOSING MY GRIP ON THE HANDLE BAR, AT APPROXIMATELY 35 MPH, THE FRONT END WOBBLES. IF I TAKE ONE HAND OFF THE GRIP AT A STEADY SPEED THE FRONT END WOBBLES MORE. I ALSO NOTICE THE WOBBLE IS WORSE ON DECELERATION. I CAN FEEL THE FRONT END AT 30 - 55 MPH AND THE LONGER I LET LOOSE MY GRIP THE QUICKER AND MORE DRASTIC THE WOBBLE BECOMES. I HAVE CHECKED THE FRONT WHEEL BEARINGS AND THE STEERING HEAD BEARINGS ARE TIGHT. I HAVE ALSO REPLACED THE FRONT TIRE WITH ANOTHER DUNLOP TIRE. THE WOBBLE ISN'T VERY NOTICEABLE WITH BOTH HANDS TIGHTLY ON THE HANDLE BAR GRIPS.

NHTSA ID

10381929

Incident

Jun 12, 2010

Mileage

19,958 mi

TL* THE CONTACT OWNS A 2007 HARLEY-DAVIDSON FLSTF. WHILE DRIVING APPROXIMATELY 40 MPH, THE IGNITION SWITCH BEGAN TO SMOKE ALONG WITH SPARKS. THE SWITCH WAS LOCATED ON TOP OF THE FUEL TANK. THE ENGINE STALLED AND THEN ALL OF THE LIGHTS TURNED OFF. HE WAS ABLE TO SAFELY PULL TO THE SIDE OF THE ROAD. HE THEN TURNED THE CONSOLE OFF. HOWEVER, THE MOTORCYCLE AND THE ON-SWITCH HAD COMPLETELY BURNED. HE CHANGED THE WIRING AND WAS ABLE TO DRIVE TO HIS HOME. HE HAD NOT CONTACTED THE DEALER OR THE MANUFACTURER TO-DATE. THE CURRENT AND FAILURE MILEAGES WERE 46,009

NHTSA ID

10295758

Incident

Dec 14, 2009

Mileage

46,009 mi

2007 HARLEY-DAVIDSON MOTOR COMPANY HARLEY DAVIDSON FLSTF ON MY 2007 HARLEY-DAVIDSON FATBOY, THE FRONT AXLE TILTS/LEANS TO THE RIGHT SIDE OF THE BIKE. THIS HAS DONE TWO THINGS. FIRST, IT HAS REDUCED THE AMOUNT OF TREAD THAT IS AVAILABLE FOR MAKING RIGHT HAND TURNS. SECONDLY, AND MOST IMPORTANTLY IT IS WEARING ONLY ON THE RIGHT SIDE OF THE TIRE. THE TIRE WEAR TO ONE SIDE COMBINED WITH LESS TREAD AVAILABLE DUE TO THIS FLAWED DESIGN HAS PRESENTED A SERIOUS SAFETY ISSUE WITH REGARD TO GRIP GOING AROUND CORNERS. THE PROBLEM WAS FIXED IN 2008 AND 2009 BUT HARLEY HAS YET TO FIX THE 2007 BIKES. IT'S ONLY A MATTER OF TIME BEFORE SOMETHING FATAL HAPPENS BECAUSE OF THIS DESIGN FLAW. *TR

NHTSA ID

10279790

Incident

Aug 7, 2009

Mileage

2,000 mi

2007 HARLEY DAVIDSON FATBOY FLSTF MOTORCYCLE WAS MANUFACTURED WITH MISALIGNED FRONT WHEEL. *TR

NHTSA ID

10258586

Incident

Jun 13, 2008

Mileage

6,300 mi

FRONT WHEEL BEARING FAILURE 2,500 MILES & 3,900 MILES NOISE & BEARING LOCK-UP WHEEL DRAGGING. *TR

NHTSA ID

10258289

Incident

Feb 26, 2008

Mileage

2,500 mi

ON MY 2007 HARLEY-DAVIDSON FATBOY, THE FRONT AXLE TILTS/LEANS TO THE RIGHT SIDE OF THE BIKE. THIS HAS DONE TWO THINGS. FIRST, IT HAS REDUCED THE AMOUNT OF TREAD THAT IS AVAILABLE FOR MAKING RIGHT HAND TURNS. SECONDLY, AND MOST IMPORTANTLY IT IS WEARING ONLY ON THE RIGHT SIDE OF THE TIRE. THE TIRE WEAR TO ONE SIDE COMBINED WITH LESS TREAD AVAILABLE DUE TO THIS FLAWED DESIGN HAS PRESENTED A SERIOUS SAFETY ISSUE WITH REGARD TO GRIP GOING AROUND CORNERS. IT FIRST BEGAN WITH A MINOR CRASH THAT INVOLVED MYSELF, THIS BIKE, AND THE PAVEMENT. A CAR PULLED INTO MY INTENDED PATH OF TRAVEL. I HIT BOTH BRAKES AND SUDDENLY MY FRONT TIRE LOCKED UP AND KICKED MY BARS TO THE RIGHT. NEXT THING I KNOW IS THAT IM ON THE GROUND WITH MY BIKE. I THOUGHT IT WAS UNFORTUNATE LUCK AT THE TIME BUT SEEING THE WEAR OF MY TIRE IN THE FRONT, IT CANT BE A COINCIDENCE. ADDITIONALLY IT SHOULD BE NOTED THAT MY BIKE WAS PRODUCED IN JULY OF 2006 AT THE BEGINNING OF THE 2007 MODEL PRODUCTION RUN. TO MY KNOWLEDGE, WHAT EVER ISSUE THAT CAUSED HARLEY-DAVIDSON TO ENGINEER MY MOTORCYCLE YEAR MODEL WITH EXTREME AMOUNTS OF CAMBER IN THE FRONT STEERING AXLE WAS RESOLVED WITH EITHER THE 2008 OR 2009 MODEL YEAR. THE FACT THAT THE CURRENT MODEL YEAR OF THIS MOTORCYCLE HAS HAD THIS FRONT AXLE ISSUE CORRECTED IS ABOUT AS LOUD A STATEMENT AS ANY THAT THERE WAS AN ISSUE WITH THIS FIRST YEAR ISSUE OF THE SECOND GENERATION OF THE FATBOY MODEL. SO FAR, THE PARTS THAT WERE REPLACED TO TRY AND CORRECT THIS ISSUE WERE THE FRONT AXLE BEARINGS AS WELL AS READJUSTING THE STEERING NECK BEARINGS. HOWEVER THIS WILL NOT FIX AN ISSUE THAT HAS BEEN PHYSICALLY MACHINED INTO THE FRONT FORK ASSEMBLY. THE MOUNTING BOSSES FOR THE FRONT FENDER ARE THICKER ON THE LEFT SIDE THAN THE RIGHT. NO AMOUNT OF ADJUSTING OR PARTS WILL CHANGE THIS INTENTIONALLY ENGINEERED BANDAID! THIS IS A HUGE SAFETY ISSUE THAT SO FAR HAS GENERATED NO RESPONSE FROM HARLEY DAVIDSON OTHER THAN A REFERENCE NUMBER REQUEST TO TAKE IT TO A DEALER. *TR

NHTSA ID

10253131

Incident

Apr 4, 2008

Mileage

10,000 mi

MY 2007 HARLEYDAVIDSON FLSTF (FAT BOY) WAS ENGINEERED WITH A DEFECT (FRONT WHEEL IS DESIGNED 3/4" OFF CENTER BETWEEN THE FORK TUBES) WHICH LEAVES THE MOTORCYCLE PRONE TO "HIGH SPEED WOBBLE" AND TO DRIFT OFF CENTER AT MODERATE SPEEDS. A HIGH SPEED WOBBLE CAN BE DEADLY ON A MOTORCYCLE. I ALMOST CRASHED. *TR

NHTSA ID

10243057

Incident

Mar 13, 2008

Mileage

800 mi

SERVICE BULLETIN M1684: MARKET SPECIFIC BATTERY INTRODUCTION. PURPOSE: Initial Release. This bulletin informs dealers of the availability of new batteries for new Original Equipment (OE) vehicle production and in the Parts and Accessories (P&A) catalog. Availability of the new Absorbed Glass Mat (AGM) batteries will vary by market and will be transitioning over the next few months. NOTE: The ring terminal screws are not compatible between Leoch and East Penn batteries. The new batteries will include new ring terminal screws, which must be used. The ring terminal screws from the old battery need to be discarded.

SERVICE BULLETIN M1317: NEW BALANCER BEARING REMOVER TOOL HD-48457-A. PURPOSE: The purpose of this bulletin is to inform dealers of an update to the BALANCER SHAFT REMOVER (PART NUMBER: HD-48457). When using these tools to remove the counter balancer assembly, the balance shaft bearing can remain in the crankcase. To remove the bearing without the balance shaft, additional tools were added to the balancer and bearing remover.

SERVICE BULLETIN M1650: MILWAUKEE EIGHT AND TWIN CAM CAMSHAFT DRIVE GEAR RETENTION KIT CHANGES. PURPOSE: This bulletin informs dealers that changes have been made to the Camshaft Drive Gear Retention Kit and service proceduresfor the Milwaukee-Eight and Twin Cam applications. In an effort to increase the clamp load of the camshaft drive sprocket bolted joint and prevent the drive bolt from loosening in high lift camshaft applications, the following changes have been made: a. The camshaft drive bolt final torque has been increased to 40 ft-lbs (54 N·m) for all Milwaukee-Eight and certain Twin Cams models. See Vehicles Affected. This increase in torque will make the bolt a one time use application. Never re-use a camshaft drive bolt for service after tightening to the increased specification. See service manual for updated procedure. b. A new camshaft drive gear retention kit (Part No. 91800088) has been created. This new kit is compatible with all Milwaukee-Eight and Twin Cam engines using Parts and Accessories (P&A) camshaft and Original Equipment (OE) camshaft applications. See Instruction sheet for specific fitment on Twin Cam OE camshaft applications. The new kit utilizes friction washers to prevent unwanted rotation of components in the drive sprocket bolted joint under stress. The use of liquid threadlocker on the threads of the bolt and pre-lube to the head of the bolt flange and outside of the washer help the bolt reach full stretch when tightening. NOTE: Engines produced at all Harley-Davidson Motor Company (HDMC) plants will not come with the new kits installed. They will continue to be produced with (Part No. 25566-06).

SERVICE BULLETIN M1555 (REV E): BATTERY WARRANTY GUIDELINES. PURPOSE: Revision E. Added: Added procedures for the DCA-8000 E Battery Tester.* Updated: All sections. This bulletin informs the dealership network that Harley-Davidson has provided guidelines for battery warranty.

SERVICE BULLETIN M1490 (V 24.8.8): DIGITAL TECHNICIAN II - UPDATES AND RELEASE NOTES. PURPOSE: This bulletin informs dealers that Harley-Davidson has made a software update to Digital Technician II (DT II). DIGITAL TECHNICIAN II (PART NUMBER: HD-48650). Version 24.8.8. Release Date: Week of August 5, 2024. New Features for Harley-Davidson vehicles: Advanced Module Replace for 2021 and later Revolution Max; 2023 and later CVO Touring; and 2024 Street Glide (FLHX), Road Glide (FLTRX). New Features for LiveWire vehicles: Updated calibrations for 2024 S2DM EV1/ EV6; 2024 S2MH EV1; and 2024 S2DM, S2MH. Changes: Added Hand Control Module (HCM) (Part No. 71500522A and 71500536A) for reflash support.

GENUINE MOTOR PARTS AND MOTOR ACCESSORIES BULLETIN PAB1158: OIL FILTER PACKAGING AND CASE QUANTITY UPDATE. PURPOSE: To inform dealerships that Harley-Davidson has made updates to oil filters including new part numbers, packaging design, and bulk case quantity changes.