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2005 Harley-Davidson XL1200C Problems

Owner-reported complaints filed with NHTSA, grouped by component

Data refreshed

Owner complaintsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
4
Latest May 9, 2022
Components namedHow many of our component categories appear on at least one report for this model year. One report can name several.
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Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
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What this page shows

Everything below is an owner-reported complaint submitted to NHTSA about the 2005 Harley-Davidson XL1200C, grouped by the component NHTSA recorded on the report. These are not confirmed defects, and they are not recalls. NHTSA does not verify most reports before publishing them, and a category with more reports in it is not evidence that a part is defective.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Reports by component

Ranked by how many owner reports name each component category

  • Brakes125.0%
  • Electrical125.0%
  • Engine125.0%
  • Tires & wheels125.0%

Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.

Each component in detail

What the reports in each category say, in the owners' own words

Brakes

Reports naming service brakes, the antilock braking system, brake hoses, master cylinders or the parking brake.

1
report

From owner reports, verbatim

REAR BRAKE FAILURE ON A 2005 HARLEY DAVIDSON XLC 1200. TECH'S COULD DISCOVER NO LEAKAGE IN THE BRAKE LINE. HD TECH'S COULD NOT EXPLAIN THE PROBLEM. NOTED THAT THE BRAKE ASSEMBLY WAS UNSAFE AND TOTAL REPLACEMENT NEEDED. MOTORCYCLE MILEAGE WAS UNDER 9,000 MI. AND ALL SERVICES PERFORMED ON TIME. HD REFUSED FREE REPLACEMENT, DENIED RESPONSIBILITY. *TR

NHTSA ID 10361311 · filed Oct 19, 2010

Too few reports in this category for a page of its own — they appear in the full complaint list.

Electrical

Reports naming the electrical system — wiring, battery, charging, control modules, infotainment and electrical accessories.

1
report

From owner reports, verbatim

TYPICAL MOTORCYCLE RIDING UNKNOWN FREQUENCY REPLACED CKP SENSOR I HAVE A 2005 HARLEY DAVIDSON XL1200C MOTORCYCLE. ABOUT A WEEK AGO ,AFTER THE BIKE WAS WARMED UP,IT WOULD STALL AT INTERSECTIONS AND BACKFIRE AND OFTEN DIE AS YOU TRY TO ACCELERATE OUT OF THE INTERSECTION WHILE TURNING. THE ONLY WAY TO KEEP THE BIKE RUNNING IS TO REV IT TO A HIGH LEVEL,WHICH IS VERY DANGEROUS ,PARTICULARLY WHILE TURNING. WASN'T INJURED BUT CAME VERY CLOSE TO GETTING RUN OFF SEVERAL TIMES ON THE WAY HOME. I HAD TO JOIN A MOTORCYCLE FORUM TO ACTUALLY DISCOVER WHAT THE PROBLEM WAS. AS IT TURNS OUT,2004,2005 AND 2006 XL1200C SPORTSTERS HAVE ALL BEEN AFFLECTED WITH THE RANDOM PART FAILURE AND I KNOW ITS JUST A MATTER OF TIME BEFORE SOMEONE GETS HURT OR KILLED BY THE SUDDEN FAILURE OF THIS FAULTY PART. MANY MEMBERS ON THE FORUM HAVE CHANGED THIS PART ONLY TO HAVE THE NEW REPLACEMENT FAIL IN 2000 MILES OR SO. YOU NEVER KNOW WHEN ITS GOING TO FAIL AND THERE ARE NO SIGNS THAT A FAILURE IS GOING TO HAPPEN. I FEEL LIKE HARLEY DAVIDSON NEEDS TO ADDRESS THIS SERIOUS ISSUE BEFORE SOMEONE GETS KILLED. *TR

NHTSA ID 10266432 · filed Apr 22, 2009

Too few reports in this category for a page of its own — they appear in the full complaint list.

Engine

Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components.

1
report

From owner reports, verbatim

FAULTY ENGINE. NEEDS COMPLETE REBUILD. BIKE WAS VERY WELL MAINTAINED. HARLEY KNEW ABOUT THE PROBLEM WITH THE FAULTY ENGINES BUT IGNORED. *TR

NHTSA ID 10522284 · filed Jun 28, 2013

Too few reports in this category for a page of its own — they appear in the full complaint list.

Tires & wheels

Reports naming tires, wheels, hubs, or the tire-pressure monitoring system.

1
report

From owner reports, verbatim

As I was stopped at a signal, a gentleman pulled up beside me that had been following me or approximately the last mile or two. He told me that my rear tire appeared to be wobbling. Upon further investigation I found there to be a defect in my tire. 2/3 of the tire are normal width but the other third is noticeably narrower. I haven't ever seen an issue such as this, but it makes me wonder about the safety riding on a tire such as this. The tire I am speaking of is on my Harley Davidson Sportster 1200 custom and the tire is a Michelin Commander 2 size 180/ 65 B16. I believe that this has to be a manufacturer defect because I have never seen an issue or heard of an issue like this before. I will upload photos to back my story.

NHTSA ID 11463964 · filed May 9, 2022

Too few reports in this category for a page of its own — they appear in the full complaint list.

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .