2025 Hyundai Santa Fe Hybrid Fuel system Problems

**What component or system failed, and is it available for inspection?** The vehicle's electrical/power system failed, causing a complete loss of power while driving. This is the fourth occurrence of this failure. The vehicle is currently at the Hyundai dealership and available for inspection. **How was your safety or the safety of others put at risk?** The power failure occurred while driving on a busy road. The driver struggled to safely maneuver the vehicle (executing a U-turn) to get out of traffic and reach a safe location. The vehicle had to be towed as a result. **Has the problem been reproduced or confirmed by a dealer or independent service center?** The vehicle has been brought to the Hyundai dealership for this same issue four times. As of the most recent update, the dealership has not been able to identify the root cause or confirm a fix. **Has the vehicle or component been inspected by the manufacturer, police, insurance representatives, or others?** The vehicle is currently with the Hyundai dealership (manufacturer-affiliated) for the fourth time for inspection related to this issue. No inspection by police or insurance has been reported. **Were there any warning lamps, messages, or other symptoms prior to the failure, and when did they first appear?** There were no warning lamps, messages, or other symptoms prior to the failure. Warning lamps/messages appeared only after the vehicle lost power.

NHTSA ID

11764110

Incident

Jun 9, 2026

While driving, the vehicle suddenly lost motive power on the highway and would not accelerate beyond approximately 20 mph despite accelerator input. There were no warning lights or check-engine light. The condition created a safety hazard because the vehicle could not maintain normal traffic speed. Hyundai dealer has been unable to determine the cause on other vehicles with the same problem, and was trying to discourage me from reporting this. They also said that they'd keep the car for 3 days, and likely return it with no diagnosis, so do I really want to go through this? They seemed unconcerned that this is a very dangerous issue in a highway.

NHTSA ID

11761734

Incident

Sep 2, 2026

I've had this vehicle for 13 months, and it has roughly 13K miles on it. Since 7/3/26, it has been in the service department at Hyundai of Noblesville on three separate occasions. This all started on 7/3/26 when we were driving on the interstate and out of nowhere the vehicle lost critical power and would not go more than 20 MPH. There was some kind of warning message that momentarily popped up but then disappeared. We were so rattled, we didn't get a chance to take notice of what it said. It was towed to the dealership and they said they cleared the codes and drove it a little and the problem was resolved. It was driving OK and then on 7/15/26, we had just got onto the interstate and there was a sudden loss of power AGAIN. We had it towed to the dealership. They replaced the high pressure fuel pump and assured us that the problem was resolved. Then on 8/29/26, the same thing happened again on the interstate--critical loss of power. Had it towed to the dealership again. This morning, they say that it is the fuel pump railings that are the issue. I have placed a formal Hyundai Corporate Case and I am notifying you of this safety issue which presents major risk to the safety of anyone in the car.

NHTSA ID

11760870

Incident

Aug 29, 2026

When traveling home from work 8/27/26, my cruise control shut off and my car immediately went into “limp” mode. This almost caused me to get into an accident with a tractor trailer, in which, I may not have survived. Immediately pulled over and tried to find out what had caused this and how to get it fixed. Nothing worked to get it out of “limp” mode. There were no warning lights or messages, except LV3. Which was a completely different issue. This issue I was able to correct. Tried fixing the “limp” mode issue by doing as told by Google AI, turn car off, lock door with key fob, waiting 10-15 minutes for computer to reset. NOTHING. Also tried checking to see if there was a battery dump, in which this case would have been the fuel system not communicating with the hybrid battery system, NOTHING. I do have an appt with the dealership on 9/2/26 to have this looked at and inspected. I have not tried to start and or drive the car again, since. Do not want to be blamed by the dealership or manufacturer, that I did something wrong or caused more issues.

NHTSA ID

11760351

Incident

Aug 27, 2026

Our family was driving on the highway at 55mph (I-495 in Alexandria, VA), the car instantly began to decelerate, despite having my foot completely on the accelerator and we had to limp over to the side of the road onto the shoulder. We had to wait multiple times for the hybrid motor to re-power itself to get off an exit at 10-15 mph. The car is now in "limp mode" and will not drive above 35 mph. This is the 4th time that we have had the same issue occur. Hyundai has provided a different fix each time, but they have yet to find an answer as to why this instant loss of acceleration keeps occuring. In the wrong circumstance. This instant loss of acceleration could be deadly and cause severe injuries to the individuals in the vehicle.

NHTSA ID

11758911

Incident

Aug 23, 2026

sudden loss of propulsion / limp mode, particularly under load or at highway speeds.

NHTSA ID

11758162

Incident

Aug 11, 2026

On XXX, at approximately 6:30 PM, my wife was driving our 2025 Hyundai Santa Fe Hybrid on [XXX] when the vehicle suddenly lost propulsion power. It would not accelerate past approximately 55 mph. With the accelerator pedal pressed fully to the floor, the vehicle did not gain speed. I drove the vehicle myself the same day, immediately after she arrived home, to verify the problem, and I reproduced the identical condition. The vehicle accelerates normally from a stop, but at approximately 40 to 50 mph it stops accelerating and will not exceed approximately 50 to 55 mph regardless of accelerator input. No warning lamps illuminated and no messages appeared on the instrument cluster before, during, or after either event. The vehicle health check in the official Hyundai application reports the vehicle status as normal. The driver receives no indication that anything is wrong. This is a serious safety hazard. Sudden inability to accelerate in traffic creates a substantial risk of a rear-end collision and makes it dangerous to merge onto a highway, pass, or clear an intersection. Because there is no warning, the driver cannot anticipate it. The vehicle has approximately 13,741 miles and was purchased new on XXX. Scheduled maintenance was performed at the selling dealer on XXX at 7,924 miles. The vehicle has not been driven since XXX and is available for inspection on request. It is scheduled for dealer inspection on XXX. The problem has not yet been reproduced or confirmed by a dealer. I am aware of numerous owner reports of a similar loss-of-power condition in 2025 Santa Fe Hybrid vehicles in which the gasoline engine reportedly fails to engage and the vehicle operates on hybrid battery power alone. In several of those reports the trouble code cleared itself before the dealer inspected the vehicle. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11755812

Incident

Aug 7, 2026

1. The SUV experiences complete power loss and goes into limp mode. Have been in nearly 3 accidents on highways with a vehicle that goes from 65 to 35 with no warning and then cannot accelerate or gain speed. 2. Battery, out of no where, goes from 3/4 full to 1 or 2 bars. 3. Extreme shaking of the vehicle while driving and at rest. 4. Vehicle is less than a year old and has been in for the same issue 4x. Currently with dealership since 6 July with no communication despite calls and in-person visits. 5. Loaner not provided despite car being under warranty and brand new.

NHTSA ID

11752967

Incident

Feb 9, 2026

While driving on the freeway at approx 65mph, the car suddenly starting de-celerating and forced me to pull over to emergency shoulder/lane and try to determine the cause. The car is a "Hybrid" and the dashboard stated to put car in Park and Idle the Engine over 2000rpm to charge up the Battery. ( i still don't know which Battery they were speaking of...Engine Battery or Hybrid Battery) I sat there Idling the Engine for 15 minutes and slowly proceeded to get off the freeway and limped the car back to my home. I then called my selling Hyundai Dealer, as the car was still in warranty, and told them of my sudden problem and asking them what could it be??? They said they did not know until they saw the car and tested it with their computer equipment...please have it towed into their shop. So i did and 2 days later they called to say..NO Computer Codes showed any problem. They could not duplicate problem. I said ..."look on the internet...many people have reported sudden lack of power and limp mode activation....all pointing to the High Pressure GDI Fuel Pump Assy failure". Dealer said ..Oh..thanks we will look into that. 5 hours later Dealer called and said I was right, we replaced the Fuel Pump and come pick up the car. 4 months later and 6,000 miles later car is performing normally. I felt compelled to come forward to discuss this part failure as this incident on the freeway could have turned into a tragedy. Thank you

NHTSA ID

11741374

Incident

Jan 14, 2026

My 2025 Hyundai Santa Fe Hybrid AWD was serviced under warranty on 4/22/2026 for a driveability concern after experiencing a loss of power while driving. The service history shows part HY35326-2M500 was replaced. On or about 5/25/2026, the same issue occurred again while driving at highway speed. The vehicle suddenly lost motive power and dropped from approximately 70 mph to approximately 30 to 40 mph, creating a serious safety risk because the vehicle could not maintain speed with surrounding highway traffic. No warning lamps, dashboard messages, or diagnostic codes appeared during the failure. The vehicle is currently at a Hyundai dealership for inspection and repair for the repeat issue and should be available for inspection upon request. The prior dealer record appears to describe the issue generally as a “driveability concern,” but the current repair diagnosis and full repair notes are still pending. It is unknown whether the dealer has reproduced or confirmed the failure during the current visit. I am reporting this as a sudden loss of motive power at highway speed involving the fuel/propulsion system, engine, and/or powertrain.

NHTSA ID

11740281

Incident

Apr 22, 2026

Since February 2026 I have had daily incidents of the hybrid system error where the vehicle is only relying on the hybrid battery to move. I've had a few near miss accidents as my car crawls through an intersection. Was almost rear-end after leaving a stop sign and the hybrid system error popped up and the car doesn't accelerate. In order to temporarily fix the system, the car must be shut off and restarted. There is not always a safe place to be pulled over to perform this shut down. It is a driving hazard and not safe to drive. It has been to the shop now a 3rd time with no resolution. I have reached out direct to Hyundai Corporation with my concerns and they have documentation. The car is a 2025 model and has less than 5,000 miles. I fear a serious accident from this system error and Hyundai needs to resolve ASAP.

NHTSA ID

11733192

Incident

Feb 13, 2026

I had stopped and put gas in for a full tank. Pulled out onto the Hwy heading towards Houston TX and was accelerating up to speed limit of 50MPH when the warning on the instrument panel displayed HYBRID SYSTEMS DISABLED pull over and stop immediately. Which I did, but I could not accelerate and was losing speed in traffic. I got safely parked and turned the vehicle off. I let the car sit for a few minutes and started it back up. All warnings were gone and the vehicle has performed normally since up to the current mileage of 9374. I took the vehicle to Hyundai today, 4/13/2026 and they hooked it up to the diagnostic system and it showed NOTHING.

NHTSA ID

11730952

Incident

Apr 9, 2026

The 2025 Hyundai Hybrid Santa Fe SEL has experienced two instances (Nov 2025, 11k miles & Apr 2026, 14k miles) where the combustion engine fails to provide power to the vehicle’s wheels. The engine continues to run, but only enough to maintain a charge to the hybrid battery system. When accelerating to speeds above 30 miles per hour or when traveling up inclines, the combustion engine’s rotations per minute (rpm) spiked, however the vehicle’s power-train still rapidly lost power and the hybrid battery drained significant charge. During one instance in November 2025, while attempting to accelerate to 55 mph up an incline, the hybrid battery drained enough that the vehicle was required to be pulled off the road to allow the battery to charge. During the April 2026 event, while containing a family of four (including to young children under six years of age), the vehicle failed to accelerate to 60 mph up an incline on an interstate freeway bridge. The vehicle rapidly slowed to between 20 and 30 mph, putting the family in grave danger from high-speed collisions. Following both instances, the on-board diagnostics computer was reset, “resolving the issue” and the Hyundai technicians elected to make no further repairs or replacements. The onboard diagnostics code P0191 was reported following the April 2026 event, however no codes or errors were identified by the Hyundai technician following the November 2025 event. No additional follow-up was performed, even though the vehicle remained under the manufacturer’s warranty.

NHTSA ID

11730891

Incident

Apr 11, 2026

Vehicle experienced a loss of acceleration while driving. When pressing the accelerator, engine RPM increased significantly but the vehicle did not increase speed. The vehicle felt as though it was stuck in one gear and would not upshift or downshift. The issue was most noticeable while driving uphill, where the vehicle was unable to maintain speed despite full throttle input. This created a safety concern as the vehicle could not accelerate normally in traffic conditions. The problem has been progressively worsening over time. Initially there were mild symptoms, but it has become more severe and frequent, culminating in a near-complete inability to accelerate under load. No warning lights or messages were observed prior to or during the failure (if that’s true—adjust if needed). Vehicle has approximately 28,000 miles. The vehicle is currently at a dealership for inspection and diagnosis, but the issue has not yet been confirmed or resolved at the time of this report.

NHTSA ID

11726897

Incident

Mar 24, 2026

Vehicle would not accelerate in high speed zone.

NHTSA ID

11726542

Incident

Mar 23, 2026

Vehicle went in to limp mode in the middle of driving. Would not accelerate past 30mph. Was able to turn around and pull in to a neighborhood when the vehicle stopped responding altogether and had an additional warning about letting the engine recharge the hybrid system. Restarting the car got it home. This would have been extremely dangerous had it happened on the highway, at highway speeds. Dealership replaced the high pressure fuel pump. Got it back yesterday, we will see if that fixes it.

NHTSA ID

11720923

Incident

Feb 22, 2026

The 2025 Hyundai Santa Fe Hybrid has had multiple occasions, most recently on February 3, 2026 with 12,330 miles on the car, where the gas-powered engine fails to provide any power to the drivetrain. The car experiences vast power loss and enters "limp mode" where only the small hybrid battery is powering the vehicle. Max speed ranges from 10 - 25mph and there is little, if any, acceleration, even when the gas pedal is pegged to the floor. It is necessary to pull over, engage the flashing safety lights and try to find a safe place to park. After turning the vehicle off and on several times, eventually, the gas engines re-engages. The first incident of this type for this vehicle was on August 7, 2025 with approximately 4,400 miles on the vehicle. It was taken to the dealer, Key Hyundai of Salem, who could not find any DTCs and could not replicate the problem. They said "bring it back if it happens again." They next time was on February 3, 2026 where it happened several times on a trip to and from a local restaurant. This time, at DTC code of P088000 POWERTRAIN / POWERLOSS was recorded and reported. However, by the time the car was seen by Key Hyundai of Salem on February 5, 2026, the code has cleared itself. Hyundai's corporate policy is that historical codes can not be used for Warranty claims. So, the dealer tried one potential fix, cleaning the TCM connectors under the driver's seat, and returned the vehicle stating that Hyundai corporate would not authorize warranty work unless/until the car was presented to the dealership with a current / live DTC or visible broken parts. It seems unsafe to put a vehicle back on the road that could lose power and drivability at any time for no apparent reason. I am aware that there have been several other reports of similar POWER LOSS / LIMP MODE situations by owners of 2024-25 Hyundai Santa Fe Hybrids. At the moment, I am told that there is no current Technical Service Bulletin on this from Hyundai.

NHTSA ID

11716187

Incident

Feb 3, 2026

While driving at highway speeds (59–75 mph), the vehicle suddenly lost propulsion power and entered a reduced-speed “limp mode,” rapidly decelerating and creating a dangerous traffic situation. The dashboard displayed a “Hybrid Power Control Unit” warning along with audible alarms. During the second incident, the vehicle failed to shut off when the engine stop button was pressed. Multiple adult witnesses were in the vehicle on each dangerous traffic situation.

NHTSA ID

11714689

Incident

Nov 8, 2025

Supplemental Update – Ongoing Safety Concerns and Extended Loss of Use Since submitting my initial complaint, my leased Hyundai vehicle (VIN [XXX] ) has now been presented for service for the third time for the same unresolved safety-related issues. The vehicle has been held by the dealership for eight (8) consecutive days during this service visit with no resolution and no clear timeline for return. Safety concerns remain unresolved, including: Persistent toxic/chemical odor inside the cabin Random rear hatch opening while vehicle is parked and locked Repeated false “windows open” alerts Electrical/body control system irregularities To date, I have not been provided with documentation confirming that cabin air quality testing, exhaust intrusion testing, or comprehensive electrical diagnostics have been performed. These unresolved conditions present ongoing safety risks and loss of use. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11708797

Incident

Jan 5, 2026

SantaFe Hybrid Calligraphy 2025 with about 9000 miles purchased new from Hyundai dealer. Several times and unpredictably, the vehicle loses power while driving mostly on highway 60-70 mph. operator can push the gas pedal to the floor and the car does not accelerate more than about 25 mph. My wife was on an off ramp with no shoulder to pull off. Very dangerous situation. A message on the dash states to "park and let battery charge". The battery is suppose to charge itself while the gasoline engine is operating.A search engine query reveals many folks are experiencing this same situation.

NHTSA ID

11697767

Incident

Nov 5, 2025

My 2025 Hyundai Santa Fe Hybrid has experienced repeated, dangerously abrupt power loss while driving at highway speeds, causing the vehicle to go into "limp mode" without any warning or prior indication. This safety hazard occurred on three separate occasions: First Incident: 7/29/25; Mileage: 9,205. Situation: While traveling at 70 MPH on the interstate, the vehicle suddenly decelerated to 35 MPH and entered "limp mode" without any warning lights or notifications. Dealer Repair: Replaced ignition coil assembly (Parts: 27301R1H, 27301-2M417). Second Incident: 8/27/25; Mileage: 12,898 Situation: While accelerating to 65 MPH on the interstate, the same loss of power and abrupt forced deceleration occurred, again with no warning. This sudden loss of speed created a serious safety hazard for me and other drivers. Dealer Repair: Replaced fuel pump & O Ring Assy-High Pressure (Parts: 35326-2M500, 35305-2m414 LH). Third Incident: 9/25/25; Mileage: 14,830. Situation: Traveling at 70 MPH on the interstate, the car abruptly decelerated, again entering limp mode. This caused surrounding vehicles to swerve to avoid rear-ending me, putting myself and others at risk. Dealer Repair: Replaced High Pressure Sensor (3534202M400), Packing Fuel Pump (31115-0W000), and Fuel Pump and Tube Assy (31119-L1400). In all three cases, there was never any warning light, check engine notification, or app alert before the incident. Hyundai and my dealership confirmed and replicated the issue during each repair. I have reported the vehicle to the Texas DMV, Hyundai and the dealer.These recurring “limp mode” incidents have repeatedly jeopardized my safety, my family’s safety, and the safety of the public due to the sudden, unanticipated loss of power at high speeds. Since the underlying issue persists and has required three separate major repairs, I am fearful for my safety while operating this vehicle and believe it constitutes a serious safety defect needing federal investigation.

NHTSA ID

11692982

Incident

Jul 29, 2025

Our car had 2149 miles on it. Engine started to stalled on [XXX] on [XXX] from OKC to Tulsa. We made it to Tulsa. The car was towed to Tulsa Hyundai dealership on 12/25/2024. After diagnostic on 12/26/24, we were told the car had bad gas. The dealership performed the necessary work including replacing 4 fuel injectors in order to fix the problem. It cost $3991.52 and it took a week. We were told since this was not a manufacturer problem that we are responsible for the repair. We paid for the repair. We always get our gas from Costco. So we filed a report with Costco stating that we got bad gas from them. Costco turned it into their adjuster at Gallagher Bassett. He investigated and told us that his findings indicated that Costco did not have bad gas in the month of December according to their quality reports. No other cars filed complaints regarding gas issue. Our claim was denied. The question remained where the bad gas came from. Was it truly a bad gas problem or did the car have fuel injector issues and that bad gas was a cover up. We bought a new car, we purchase gas from a reputable company and we ended up with this problem that we were responsible for through no fault of our own. We are filing a report to see whether there are other cars of this model that had similar issues. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11643381

Incident

Dec 24, 2024