2025 Hyundai Santa Fe Hybrid Fuel system Problems

On XXX, at approximately 6:30 PM, my wife was driving our 2025 Hyundai Santa Fe Hybrid on [XXX] when the vehicle suddenly lost propulsion power. It would not accelerate past approximately 55 mph. With the accelerator pedal pressed fully to the floor, the vehicle did not gain speed. I drove the vehicle myself the same day, immediately after she arrived home, to verify the problem, and I reproduced the identical condition. The vehicle accelerates normally from a stop, but at approximately 40 to 50 mph it stops accelerating and will not exceed approximately 50 to 55 mph regardless of accelerator input. No warning lamps illuminated and no messages appeared on the instrument cluster before, during, or after either event. The vehicle health check in the official Hyundai application reports the vehicle status as normal. The driver receives no indication that anything is wrong. This is a serious safety hazard. Sudden inability to accelerate in traffic creates a substantial risk of a rear-end collision and makes it dangerous to merge onto a highway, pass, or clear an intersection. Because there is no warning, the driver cannot anticipate it. The vehicle has approximately 13,741 miles and was purchased new on XXX. Scheduled maintenance was performed at the selling dealer on XXX at 7,924 miles. The vehicle has not been driven since XXX and is available for inspection on request. It is scheduled for dealer inspection on XXX. The problem has not yet been reproduced or confirmed by a dealer. I am aware of numerous owner reports of a similar loss-of-power condition in 2025 Santa Fe Hybrid vehicles in which the gasoline engine reportedly fails to engage and the vehicle operates on hybrid battery power alone. In several of those reports the trouble code cleared itself before the dealer inspected the vehicle. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11755812

Incident

Aug 7, 2026

1. The SUV experiences complete power loss and goes into limp mode. Have been in nearly 3 accidents on highways with a vehicle that goes from 65 to 35 with no warning and then cannot accelerate or gain speed. 2. Battery, out of no where, goes from 3/4 full to 1 or 2 bars. 3. Extreme shaking of the vehicle while driving and at rest. 4. Vehicle is less than a year old and has been in for the same issue 4x. Currently with dealership since 6 July with no communication despite calls and in-person visits. 5. Loaner not provided despite car being under warranty and brand new.

NHTSA ID

11752967

Incident

Feb 9, 2026

While driving on the freeway at approx 65mph, the car suddenly starting de-celerating and forced me to pull over to emergency shoulder/lane and try to determine the cause. The car is a "Hybrid" and the dashboard stated to put car in Park and Idle the Engine over 2000rpm to charge up the Battery. ( i still don't know which Battery they were speaking of...Engine Battery or Hybrid Battery) I sat there Idling the Engine for 15 minutes and slowly proceeded to get off the freeway and limped the car back to my home. I then called my selling Hyundai Dealer, as the car was still in warranty, and told them of my sudden problem and asking them what could it be??? They said they did not know until they saw the car and tested it with their computer equipment...please have it towed into their shop. So i did and 2 days later they called to say..NO Computer Codes showed any problem. They could not duplicate problem. I said ..."look on the internet...many people have reported sudden lack of power and limp mode activation....all pointing to the High Pressure GDI Fuel Pump Assy failure". Dealer said ..Oh..thanks we will look into that. 5 hours later Dealer called and said I was right, we replaced the Fuel Pump and come pick up the car. 4 months later and 6,000 miles later car is performing normally. I felt compelled to come forward to discuss this part failure as this incident on the freeway could have turned into a tragedy. Thank you

NHTSA ID

11741374

Incident

Jan 14, 2026

My 2025 Hyundai Santa Fe Hybrid AWD was serviced under warranty on 4/22/2026 for a driveability concern after experiencing a loss of power while driving. The service history shows part HY35326-2M500 was replaced. On or about 5/25/2026, the same issue occurred again while driving at highway speed. The vehicle suddenly lost motive power and dropped from approximately 70 mph to approximately 30 to 40 mph, creating a serious safety risk because the vehicle could not maintain speed with surrounding highway traffic. No warning lamps, dashboard messages, or diagnostic codes appeared during the failure. The vehicle is currently at a Hyundai dealership for inspection and repair for the repeat issue and should be available for inspection upon request. The prior dealer record appears to describe the issue generally as a “driveability concern,” but the current repair diagnosis and full repair notes are still pending. It is unknown whether the dealer has reproduced or confirmed the failure during the current visit. I am reporting this as a sudden loss of motive power at highway speed involving the fuel/propulsion system, engine, and/or powertrain.

NHTSA ID

11740281

Incident

Apr 22, 2026

Since February 2026 I have had daily incidents of the hybrid system error where the vehicle is only relying on the hybrid battery to move. I've had a few near miss accidents as my car crawls through an intersection. Was almost rear-end after leaving a stop sign and the hybrid system error popped up and the car doesn't accelerate. In order to temporarily fix the system, the car must be shut off and restarted. There is not always a safe place to be pulled over to perform this shut down. It is a driving hazard and not safe to drive. It has been to the shop now a 3rd time with no resolution. I have reached out direct to Hyundai Corporation with my concerns and they have documentation. The car is a 2025 model and has less than 5,000 miles. I fear a serious accident from this system error and Hyundai needs to resolve ASAP.

NHTSA ID

11733192

Incident

Feb 13, 2026

I had stopped and put gas in for a full tank. Pulled out onto the Hwy heading towards Houston TX and was accelerating up to speed limit of 50MPH when the warning on the instrument panel displayed HYBRID SYSTEMS DISABLED pull over and stop immediately. Which I did, but I could not accelerate and was losing speed in traffic. I got safely parked and turned the vehicle off. I let the car sit for a few minutes and started it back up. All warnings were gone and the vehicle has performed normally since up to the current mileage of 9374. I took the vehicle to Hyundai today, 4/13/2026 and they hooked it up to the diagnostic system and it showed NOTHING.

NHTSA ID

11730952

Incident

Apr 9, 2026

The 2025 Hyundai Hybrid Santa Fe SEL has experienced two instances (Nov 2025, 11k miles & Apr 2026, 14k miles) where the combustion engine fails to provide power to the vehicle’s wheels. The engine continues to run, but only enough to maintain a charge to the hybrid battery system. When accelerating to speeds above 30 miles per hour or when traveling up inclines, the combustion engine’s rotations per minute (rpm) spiked, however the vehicle’s power-train still rapidly lost power and the hybrid battery drained significant charge. During one instance in November 2025, while attempting to accelerate to 55 mph up an incline, the hybrid battery drained enough that the vehicle was required to be pulled off the road to allow the battery to charge. During the April 2026 event, while containing a family of four (including to young children under six years of age), the vehicle failed to accelerate to 60 mph up an incline on an interstate freeway bridge. The vehicle rapidly slowed to between 20 and 30 mph, putting the family in grave danger from high-speed collisions. Following both instances, the on-board diagnostics computer was reset, “resolving the issue” and the Hyundai technicians elected to make no further repairs or replacements. The onboard diagnostics code P0191 was reported following the April 2026 event, however no codes or errors were identified by the Hyundai technician following the November 2025 event. No additional follow-up was performed, even though the vehicle remained under the manufacturer’s warranty.

NHTSA ID

11730891

Incident

Apr 11, 2026

Vehicle experienced a loss of acceleration while driving. When pressing the accelerator, engine RPM increased significantly but the vehicle did not increase speed. The vehicle felt as though it was stuck in one gear and would not upshift or downshift. The issue was most noticeable while driving uphill, where the vehicle was unable to maintain speed despite full throttle input. This created a safety concern as the vehicle could not accelerate normally in traffic conditions. The problem has been progressively worsening over time. Initially there were mild symptoms, but it has become more severe and frequent, culminating in a near-complete inability to accelerate under load. No warning lights or messages were observed prior to or during the failure (if that’s true—adjust if needed). Vehicle has approximately 28,000 miles. The vehicle is currently at a dealership for inspection and diagnosis, but the issue has not yet been confirmed or resolved at the time of this report.

NHTSA ID

11726897

Incident

Mar 24, 2026

Vehicle would not accelerate in high speed zone.

NHTSA ID

11726542

Incident

Mar 23, 2026

Vehicle went in to limp mode in the middle of driving. Would not accelerate past 30mph. Was able to turn around and pull in to a neighborhood when the vehicle stopped responding altogether and had an additional warning about letting the engine recharge the hybrid system. Restarting the car got it home. This would have been extremely dangerous had it happened on the highway, at highway speeds. Dealership replaced the high pressure fuel pump. Got it back yesterday, we will see if that fixes it.

NHTSA ID

11720923

Incident

Feb 22, 2026

The 2025 Hyundai Santa Fe Hybrid has had multiple occasions, most recently on February 3, 2026 with 12,330 miles on the car, where the gas-powered engine fails to provide any power to the drivetrain. The car experiences vast power loss and enters "limp mode" where only the small hybrid battery is powering the vehicle. Max speed ranges from 10 - 25mph and there is little, if any, acceleration, even when the gas pedal is pegged to the floor. It is necessary to pull over, engage the flashing safety lights and try to find a safe place to park. After turning the vehicle off and on several times, eventually, the gas engines re-engages. The first incident of this type for this vehicle was on August 7, 2025 with approximately 4,400 miles on the vehicle. It was taken to the dealer, Key Hyundai of Salem, who could not find any DTCs and could not replicate the problem. They said "bring it back if it happens again." They next time was on February 3, 2026 where it happened several times on a trip to and from a local restaurant. This time, at DTC code of P088000 POWERTRAIN / POWERLOSS was recorded and reported. However, by the time the car was seen by Key Hyundai of Salem on February 5, 2026, the code has cleared itself. Hyundai's corporate policy is that historical codes can not be used for Warranty claims. So, the dealer tried one potential fix, cleaning the TCM connectors under the driver's seat, and returned the vehicle stating that Hyundai corporate would not authorize warranty work unless/until the car was presented to the dealership with a current / live DTC or visible broken parts. It seems unsafe to put a vehicle back on the road that could lose power and drivability at any time for no apparent reason. I am aware that there have been several other reports of similar POWER LOSS / LIMP MODE situations by owners of 2024-25 Hyundai Santa Fe Hybrids. At the moment, I am told that there is no current Technical Service Bulletin on this from Hyundai.

NHTSA ID

11716187

Incident

Feb 3, 2026

While driving at highway speeds (59–75 mph), the vehicle suddenly lost propulsion power and entered a reduced-speed “limp mode,” rapidly decelerating and creating a dangerous traffic situation. The dashboard displayed a “Hybrid Power Control Unit” warning along with audible alarms. During the second incident, the vehicle failed to shut off when the engine stop button was pressed. Multiple adult witnesses were in the vehicle on each dangerous traffic situation.

NHTSA ID

11714689

Incident

Nov 8, 2025

Supplemental Update – Ongoing Safety Concerns and Extended Loss of Use Since submitting my initial complaint, my leased Hyundai vehicle (VIN [XXX] ) has now been presented for service for the third time for the same unresolved safety-related issues. The vehicle has been held by the dealership for eight (8) consecutive days during this service visit with no resolution and no clear timeline for return. Safety concerns remain unresolved, including: Persistent toxic/chemical odor inside the cabin Random rear hatch opening while vehicle is parked and locked Repeated false “windows open” alerts Electrical/body control system irregularities To date, I have not been provided with documentation confirming that cabin air quality testing, exhaust intrusion testing, or comprehensive electrical diagnostics have been performed. These unresolved conditions present ongoing safety risks and loss of use. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11708797

Incident

Jan 5, 2026

SantaFe Hybrid Calligraphy 2025 with about 9000 miles purchased new from Hyundai dealer. Several times and unpredictably, the vehicle loses power while driving mostly on highway 60-70 mph. operator can push the gas pedal to the floor and the car does not accelerate more than about 25 mph. My wife was on an off ramp with no shoulder to pull off. Very dangerous situation. A message on the dash states to "park and let battery charge". The battery is suppose to charge itself while the gasoline engine is operating.A search engine query reveals many folks are experiencing this same situation.

NHTSA ID

11697767

Incident

Nov 5, 2025

My 2025 Hyundai Santa Fe Hybrid has experienced repeated, dangerously abrupt power loss while driving at highway speeds, causing the vehicle to go into "limp mode" without any warning or prior indication. This safety hazard occurred on three separate occasions: First Incident: 7/29/25; Mileage: 9,205. Situation: While traveling at 70 MPH on the interstate, the vehicle suddenly decelerated to 35 MPH and entered "limp mode" without any warning lights or notifications. Dealer Repair: Replaced ignition coil assembly (Parts: 27301R1H, 27301-2M417). Second Incident: 8/27/25; Mileage: 12,898 Situation: While accelerating to 65 MPH on the interstate, the same loss of power and abrupt forced deceleration occurred, again with no warning. This sudden loss of speed created a serious safety hazard for me and other drivers. Dealer Repair: Replaced fuel pump & O Ring Assy-High Pressure (Parts: 35326-2M500, 35305-2m414 LH). Third Incident: 9/25/25; Mileage: 14,830. Situation: Traveling at 70 MPH on the interstate, the car abruptly decelerated, again entering limp mode. This caused surrounding vehicles to swerve to avoid rear-ending me, putting myself and others at risk. Dealer Repair: Replaced High Pressure Sensor (3534202M400), Packing Fuel Pump (31115-0W000), and Fuel Pump and Tube Assy (31119-L1400). In all three cases, there was never any warning light, check engine notification, or app alert before the incident. Hyundai and my dealership confirmed and replicated the issue during each repair. I have reported the vehicle to the Texas DMV, Hyundai and the dealer.These recurring “limp mode” incidents have repeatedly jeopardized my safety, my family’s safety, and the safety of the public due to the sudden, unanticipated loss of power at high speeds. Since the underlying issue persists and has required three separate major repairs, I am fearful for my safety while operating this vehicle and believe it constitutes a serious safety defect needing federal investigation.

NHTSA ID

11692982

Incident

Jul 29, 2025

Our car had 2149 miles on it. Engine started to stalled on [XXX] on [XXX] from OKC to Tulsa. We made it to Tulsa. The car was towed to Tulsa Hyundai dealership on 12/25/2024. After diagnostic on 12/26/24, we were told the car had bad gas. The dealership performed the necessary work including replacing 4 fuel injectors in order to fix the problem. It cost $3991.52 and it took a week. We were told since this was not a manufacturer problem that we are responsible for the repair. We paid for the repair. We always get our gas from Costco. So we filed a report with Costco stating that we got bad gas from them. Costco turned it into their adjuster at Gallagher Bassett. He investigated and told us that his findings indicated that Costco did not have bad gas in the month of December according to their quality reports. No other cars filed complaints regarding gas issue. Our claim was denied. The question remained where the bad gas came from. Was it truly a bad gas problem or did the car have fuel injector issues and that bad gas was a cover up. We bought a new car, we purchase gas from a reputable company and we ended up with this problem that we were responsible for through no fault of our own. We are filing a report to see whether there are other cars of this model that had similar issues. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11643381

Incident

Dec 24, 2024