RoadVitals

2007 Hyundai Santa Fe Body & structure Problems

Owner-reported complaints naming the body or structure system, filed with NHTSA

Data refreshed

Body & structure reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
18
Latest Apr 23, 2025
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
3%
of 682 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
3
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
3

What this page shows

Reports naming the vehicle structure, frame, body panels, doors, hood and trim. Every record below is an owner-reported complaint about the 2007 Hyundai Santa Fe submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 18 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming body or structure

Shown in the owner’s own words, exactly as filed

Body & structure
Filed Apr 23, 2025

The contact owns a 2007 Hyundai Santa Fe. The contact stated that while the vehicle was being serviced, the mechanic informed the contact that the underbody of the vehicle was corroded. The vehicle was not repaired. The vehicle was taken to the dealer, where it was confirmed that the undercarriage was corroded. The vehicle was not yet repaired. The contact stated that the dealer refused to repair the vehicle, due to the age of the vehicle. The vehicle remained with the dealer. The contact related the failure to Technical Service Bulletin: 947. The manufacturer was not made aware of the failure. The failure mileage was approximately 190,000.

NHTSA ID
11656276
Incident
Mar 4, 2025
Mileage
190,000 mi
Body & structure
Filed Dec 16, 2020

CAR UNIBODY RUSTED THRU

NHTSA ID
11383694
Incident
Nov 9, 2000
Mileage
230,000 mi
Body & structureSuspension
Filed Oct 2, 2020

2007 SANTE FE LIMITED, SAGE GREY ONE OWNER, GARAGE KEPT, MAINTAINED REGULAR BASIS, LOW MILEAGE 84,000, INTERIOR AND EXTERIOR IN EXCELLENT CONDITION WITH A KELLY BLUE BOOK OF $4200 TO $4600. PURCHASED AT LAUREN HYUNDAI IN GLENVIEW AND MAINTAINED AT HYUNDAI LINCOLNWOOD, IL ALONG WITH MY REGULAR MECHANIC. I LEARNED YESTERDAY THAT THE RIGHT REAR OF SUB FRAME RUSTED OUT WITH A BOTH FRONT FRAME RUSTED OUT AND HAS A HOLE IN IT. IT'S A KNOW ISSUE BY FED, NHTSA, SERIES OF RECALLS AND DEALER RUSTED OUT FRAMES, SUB FRAMES AND OTHER PART REPAIRS AND REPLACEMETNS. THE 2007 TREATMENT DIDN'T WORK AND THE SAME ISSUE IS ALL OVER THE INTERNET WITH CLASS ACTION SUITS. I'VE ALSO READ LOW AND HIGH MILEAGE CARS WITHIN 2-10 YEARS HAVE SAME ISSUE BUT MUST BE COVERED UNDER WARRANTY. THEY RESOLVED THE OLDER ONES BY SPRAYING THEM ONE ONE RECALL AND DIDN'T UPGRADE THEIR SUB PAR PARTS FOR US COLD WEATHER SALT BELT STATES. I NOW LOST THE VALUE, CANT SELL IT OUTRIGHT AND THE CAR IS DEEMED UNSAFE. I'D LIKE ASSISTANCE GETTING THIS LOOKED AT AND REPAIRED. YES OLD BUT IN GREAT CONDITION MECHANICALLY WITH A VITAL PART OF THE CAR NOT CODE FOR CHICAGO FROM THE BEGINNING WITH A CONTINUED ISSUE UP TO TODAY. CARS THAT WERE NEW AND A FEW YEARS WERE GETTING THEM REPLACED. I THAT EVEN SAFE AFTER THE REPAIR? I STILL HAVE VALUE IN THIS CAR AND I SHOULDN'T HAVE TO FORFIT FROM GROSS NEGLIGENCE ON HYUNDAI MOTORS ON A VITAL PART OF THE CAR. I WAS CONSIDERING A TRADE BUT NOW FIND OUT ITS A MAJOR SAFETY ISSUE FOR MANY MODELS. I'D LIKE TO GET THIS LOOKED AT, REPAIRED OR WORK OUT SOME TYPE OF SOLUTION. ANY ASSISTANCE YOU CAN GIVE ME IS GREATLY APPRECIATED. THE DEALER SAID IT'S OLD AND ACTED LIKE THEY HAD NO IDEA. THANK YOU.

NHTSA ID
11362482
Incident
Oct 1, 2020
Body & structure
Filed Aug 15, 2020

HELLO SO I TOOK MY 07 HYUNDAI SANTA FE LIMITED 98K MILES TO A GARAGE TO GET SOME WORK DONE AND THEY PUT IT ON THE LIFT AND STOPED THE WORK TO CALL ME IN TO SEE THAT MY SUBFRAME IN FRONT IS RUSTED THROUGH BIG CHUNKS OF METAL MISSING MAINLY ON THE PASSENGER SIDE OF FRAME. I WAS TOLD THAT THEIR IS A RECALL ABOUT THIS AND THAT HYUNDAI HAS REPLACED THE SUBFRAMES AS A RESULT OF THE RECALL I HAVE NO IDEA WHY UNDER THE CAR ONLY THAT ONE AREA IT'S RUSTED BUT THE REST OF CAR IS FINE. THIS IS DANGEROUS AND WAS TOLD AT ANY TIME THE ENGINE COULD FALL THROUGH. I WILL ATTACH SOME PHOTOS OF IT THE BEST I CAN. HOPE YOU CAN HELP. I GOT KIDS THAT RIDE IN THIS AND I'M NOW SCARED. I NEVER RECEIVED ANYTHING IN MALL THE ABOUT THE RECALL. I WAS MADE AWARE OF THIS MAJOR ISSUE NOVEMBER 29, 2019.

NHTSA ID
11349350
Incident
Nov 29, 2019
Mileage
95,000 mi
Body & structureEngine
Filed Jun 18, 2018

THE SUB FRAME THAT'S HOLDING THE ENGINE IS RUSTING APART ALMOST MISSING A HUGE PART OF IT WHICH IS A CAUSE FOR CONCERN FOR THE SAFETY OF ME AND MY CHILDREN. ESPECIALLY BEING THAT I WAS NEVER INFORMED OF THIS ISSUE UPON PURCHASING THIS AS A "CERTIFIED VEHICLE". ONLY HAD IT FOR ONE YEAR.

NHTSA ID
11102493
Incident
Jun 18, 2018
Mileage
90,000 mi
Body & structure
Filed Oct 2, 2017

DOOR LOCKS DO NOT WORK PROPERLY. SOMETIMES LOCK, SOMETIMES DO NOT. MOSTLY THEY UNLOCK BUT DO NOT LOCK PROPERLY. THE KEY FOB ALSO DOES NOT ALWAYS WORK. HAVE HAD THE BATTERY AND SYSTEM CHECKS AND THERE WERE NO ISSUES. DANGEROUS TO HAVE DOORS NOT LOCK PROPERLY FOR A SINGLE WOMAN IN PARKING LOTS OR EVEN WITH THE CAR PARKED OUTSIDE AT NIGHT.

NHTSA ID
11030856
Incident
Jun 5, 2015
Mileage
67,000 mi
Body & structure
Filed Apr 25, 2017

TL* THE CONTACT OWNS A 2007 HYUNDAI SANTA FE. THE CONTACT STATED THAT THE DEALER SERVICED THE VEHICLE BY PROVIDING COATING ON THE FRONT AND REAR AXLES OF THE FRAME. HOWEVER, THE MAIN PORTION OF THE FRAME (FROM FRONT TO BACK) HAD EXTENSIVE RUST, CORROSION, AND HOLES. THE MECHANIC NOTIFIED THE TECHNICIANS AT THE DEALER, BUT THEY FAILED TO NOTIFY THE CONTACT AND PROVIDE FURTHER COATING TO THE FRAME. THE MANUFACTURER INDICATED THAT THE RUST AND CORROSION WERE TOO EXTENSIVE TO REPAIR THE VEHICLE. THE CONTACT WAS INFORMED THAT THEY MAY PROVIDE A BUY BACK OR A TRADE IN OPTION. THE CONTACT HAD NOT YET RECEIVED A RESPONSE FROM THE MANUFACTURER REGARDING A SOLUTION. THE FAILURE MILEAGE WAS NOT AVAILABLE.

NHTSA ID
10980533
Incident
Dec 19, 2016
Body & structureFuel system
Filed Apr 6, 2017

TAKATA RECALL .GAS GAUGE SHOWS EMPTY EVEN WHEN TANK IS FULL. I RAN OUT OF FUEL ON THE HIGHWAY AND ALMOST HAD A REAR END COLLISION . GAS GAUGE SHOWED I HAD 1/2 A TANK OF FUEL . I WAS STATIONARY IN THE MIDDLE LANE ON I-77

NHTSA ID
10970995
Incident
Jun 8, 2016
Body & structure
Filed Jul 30, 2015

TL* THE CONTACT OWNS A 2007 HYUNDAI SANTA FE. THE CONTACT STATED THAT THE ENTIRE SUBFRAME HAD SEVERE CORROSION AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPLACED. THE MANUFACTURER WAS NOTIFIED OF THE ISSUE. THE FAILURE MILEAGE WAS APPROXIMATELY 110,000.

NHTSA ID
10745075
Incident
Jul 27, 2015
Mileage
110,000 mi
AirbagsBody & structureSeat belts
Filed Apr 13, 2015
Crash reported3 injuries reported

WHILE OUR VEHICLE WAS MAKING A SLOW TURN, ANOTHER VEHICLE TRAVELING AT APPROX. 50 MPH, CRASHED INTO THE PASSENGER SIDE, THEN OUR CAR WAS FLIPPED AND LANDED ON THE ROOF. NONE OF THE AIRBAGS DEPLOYED. ALL PASSENGERS WERE WEARING SEAT BELTS. WHEN THE CAR FLIPPED, THE REAR PASSENGER SEAT BELT RELEASED AND BECAME UNSECURED, TOSSING THE PASSENGER. SIGNIFICANT DAMAGE TO THE CABIN CAGE AND SIDE DOOR PANELS. ....UPDATED 04/23/15 *BF

NHTSA ID
10705338
Incident
Apr 6, 2015
Mileage
118,000 mi
Body & structureSuspension
Filed Sep 23, 2014

2 THINGS ARE CONCERNING. ONE, WHEN DRIVING OVER SMALL CRACKS, BUMPS IN ROADWAY THE SUSPENSION MAKES A NOISE THAT MAKES ME THINK IT IS UNSTABLE. IT IS ALSO A LOUDER THAN AVERAGE NOISE, COMPARED TO PAST VEHICLES THAT I HAVE OWNED. SECOND, DRIVING AT SPEEDS BELOW 60 MPH, EVERYTHING IS NORMAL. ONCE SPEEDS ABOVE 60 ARE REACHED, THE STEERING COLUMN SHAKES AND VIBRATES. THE NOISE DESCRIBED EARLIER IN PARAGRAPH ONE IS HEARD. ALIGNMENT AND BALANCING ARE NORMAL. TIRE TREAD IS ALSO NORMAL. NEITHER OF THESE TWO ARE ACCEPTABLE AND IN MY OPINION IS A RISK. *TR

NHTSA ID
10638391
Incident
Aug 2, 2014
Mileage
72,000 mi
Body & structurePowertrain (other)Suspension
Filed Feb 24, 2014
Crash reported

EXITING FROM A PARKING LOT ONTO 7TH ST IN PHOENIX AZ, VEHICLE SUDDENLY ACCELERATED AND, DESPITE BRAKE APPLICATION, ENTERED THE ROADWAY, HITTING A MERCURY GRAND MARQUIS IN THE SIDE. NOBODY WAS INJURED AND AIRBAGS DID NOT INFLATE. ONCE STOPPED, IT WAS IMPOSSIBLE TO MOVE THE GEAR SHIFT FROM NEUTRAL INTO PARK TO RELEASE THE KEY. VEHICLE TOWED AND, AS FRAME WAS DAMAGED AS WELL AS FRONT END AND RADIATOR, INSURANCE ARE WRITING THE VEHICLE OFF. *TR

NHTSA ID
10565658
Incident
Jan 21, 2014
Mileage
89,000 mi
Body & structurePowertrain (other)Steering
Filed May 10, 2013
Crash reported

THE HYUNDAI SANTA FE WAS PARKED WITHOUT THE KEY IN THE IGNITION ON A SLIGHT INCLINE. MY 7 YEAR OLD GRANDSON GOT IN THE VEHICLE FIRST. HE KNOCKED THE VEHICLE OUT OF PARK. WHEN THE VEHICLE STARTED ROLLING, I TRIED TO GET IN BUT I COULDN'T WITH IT ROLLING. IT HIT A VAN AND MY DRIVERS DOOR CAUGHT ON THE FRONT OF THE VAN PUSHING MY DRIVERS DOOR COMPLETELY BACK. I WAS CAUGHT BETWEEN THE TWO VEHICLES. MY 4 YEAR OLD GRANDKIDS (TWINS) COULD HAVE BEEN BEHIND THE SANTA FE OR ANOTHER CHILD SINCE WE WERE AT A BALL FIELD. NOW WE NOTICE THE SANTA FE CAN BE EASILY PULLED OUT OF PARK WITHOUT THE KEY IN THE IGNITION. *TR

NHTSA ID
10511388
Incident
Apr 5, 2013
Mileage
67,694 mi
Body & structure
Filed Dec 27, 2012

THE NUT THAT HOLDS ONE OF THE REAR LIFT GATE STRUTS TO THE BODY OF THE CAR CAME LOOSE AND WE BELIEVE DROPPED DOWN BEHIND THE BODY LINER AND POSSIBLY ONE OF THE REAR AIR BAGS. ANYWAY, THIS ALLOWED THE REAR LIFT GATE TO DROP AS IT WAS ONLY NOW BEING HELD UP BY ONE STRUT. THE HYUNDAI DEALERSHIP TOLD US IT WOULD REQUIRE REMOVING THE BODY LINER AND AIR BAG TO GET INTO WHERE THE NUT "MAY" HAVE DROPPED TO IN ORDER TO SECURE IT AND RE-ATTACH IT TO THE BODY OF CAR, AT A COST OF $600. SINCE OUR CAR WAS OUT OF WARRANTY HYUNDAI DID NOT FEEL THEY SHOULD PAY FOR IT, WE CONTENT THAT THIS WAS A STRUCTURAL DEFECT AND HAS NOTHING TO DO WITH MILEAGE, WEAR OR TEAR ON THE VEHICLE, WHICH BY THE WAY IS IN EXCELLENT CONDITION. THE DEALERSHIP CLAIMS THEY NEVER SAW THE VEHICLE AND THEY NEVER WROTE ANY SERVICE REPORT ON IT. WE TOOK THE CAR TO A LOCAL REPAIR SHOP FIRST BUT THEY SAID THERE WAS NO WAY THEY COULD GET INTO THE AREA AND DID NOT WANT TO TRY WORKING AROUND THE AIR BAG. HYUNDAI HAS ESTABLISHED A CASE # 4999075, AND AFTER OUR INITIAL E-MAILS, WE CALLED THEM AND THEY WERE TO GET BACK TO US WITH FURTHER UPDATE, BUT WE HAVE NOT HEARD ANOTHER WORD FROM THEM AND OUR FIRST CONTACT WITH THEM WAS ALMOST FOUR MONTHS AGO. WE JUST TODAY SENT ANOTHER E-MAIL TO THEIR CUSTOMER CONNECT CENTER TO SEE IF WE CAN'T GET SOME RESOLUTION FROM THEM, AT NO COST TO US AS CONSUMERS. THE DEALERSHIP SAID THEY HAD NEVER SEEN THIS HAPPEN BEFORE AND IT IS A DANGEROUS SAFETY HAZARD, THE LIFT GATE WILL NOT STAY UP WITH ONLY ONE STRUT AND WE MUST USE A PIECE OF LUMBER TO HOLD THE LIFT GATE UP SO WE CAN USE THE REAR STORAGE AREA. ALL IT WOULD TAKE IS FOR THAT PIECE OF WOOD TO FALL OUT AND DOWN WOULD COME THE GATE WITH SOME FORCE, BUT THERE IS NO OTHER FEASIBLE WAY TO REPAIR THE STRUCTURE WITHOUT A SIZEABLE EXPENSE ON OUR PART WHICH WE DO NOT FEEL IS JUSTIFIED. *TR

NHTSA ID
10490185
Incident
Sep 6, 2012
Mileage
84,500 mi
Body & structureVisibility
Filed Sep 20, 2012

DRIVER'S SUN VISOR ATTACHMENT TO ROOF OF CAR BROKE WITHOUT BEING TOUCHED. SUN VISOR FELL DOWN IN DRIVER'S VISION, HANGING BY TWO WIRES. *TR

NHTSA ID
10476541
Incident
Sep 16, 2012
Mileage
72,300 mi
Body & structureElectricalOther / unspecified
Filed Apr 8, 2010

LETTER REGARDING THE ELECTRICAL PROBLEMS HE HAS EXPERIENCED WITH HIS 2007 HYUNDAI SANTA FE. *TGW THE CONSUMER STATED WHENEVER HE PARKED NEAR ELECTRICAL TOWERS, THE LOCKS ON THE DOOR WOULD MALFUNCTION, THE CRUISE CONTROL LIGHT WOULD NOT GO OUT, THE WINDOWS WOULD NOT GO UP, THE GEAR BOX WOULD NOT DISPLAY WHICH GEAR THE VEHICLE WAS IN. THE CLIMATE CONTROL NEVER FUNCTIONED ACCORDING TO THE MANUAL. THE CRUISE CONTROL SOMETIME EXCEEDED THE SET SPEED OVER OR DOWN LONG INCLINES. THE DRIVER'S SEAT WHICH WAS ELECTRONIC SAT UP TOO HIGH. THE ROOF RACK CROSS BAR WAS TOO FAR, WHICH ALLOWED AIR TO PULL OFF THE LOADS. THE TIRE JACK WAS NOT SUFFICIENT FOR THE VEHICLE*JB

NHTSA ID
10325278
Incident
Apr 8, 2010
Body & structureVisibility
Filed Mar 5, 2009

FRONT GLASS HAS A CRACKED LINE IN IT FROM THE RIGHT FRONT PILLAR. NO INDICATION OF ANYTHING HITTING GLASS. NO PITS. IT IS ON GLASS ABOUT HALFWAY UP WENT LIKE A UTURN 6-12 INCHES FROM PILLAR. NO REPAIRS DONE. SUV PURCHASED 2007. NO ISSUE TILL NOW. *TR

NHTSA ID
10260803
Incident
Feb 20, 2009
Mileage
22,400 mi
Body & structureEnginePowertrain (other)
Filed Jul 6, 2007

I HAVE A HYUNDAI SANTA FE. I HAVE HAD THREE MAJOR ISSUES WITH THE CAR AND ONE SMALL COSMETIC ISSURE. THE MAJOR ISSUES HAVE BEEN WITH THE STRUCTURE OF THE CAR, THE WHEEL AXEL, THE ALIGNMENT, AND THE ENGINE BLOCK. ALL OF THESE ITEMS HAVE EITHER BEEN LOOSE, BROKEN, OR DEFECTIVE. YES, THEY KEEP FIXING THE CAR, BUT IT'S A NEW CAR. IF I WANTED A CAR THAT NEEDED TO BE REPAIRED WEEKLY I WOULD HAVE KEPT OR PURCHASED AN USED CAR. I FEAR FOR MY SAFETY AND THE SAFETY OF MY FAMILY RIDING IN THIS CAR. WE HAVE BEEN LUCKY SO FAR THAT I HAVE BEEN ABLE TO CATCH THESE DEFECTS BEFORE WE'VE GOTTEN INTO A MAJOR ACCIDENT. *TR

NHTSA ID
10195477
Incident
Jul 5, 2007
Mileage
20 mi

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

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Elsewhere on this vehicle

Data sources

Data on this page last refreshed .