2022 Hyundai Sonata Problems

RECALL REMEDY FAILURE AND MANUFACTURER COERCION My Certified Pre-Owned 2022 Hyundai Sonata Limited has been held completely out of service at an authorized Hyundai facility since June 2, 2026, due to severe fuel tank expansion under active NHTSA Safety Recall 25V-796 (Hyundai Campaign 286).The dealership confirmed that the defective expanding plastic fuel tank ballooned with enough force to structurally warp and buckle the unibody center floor pan and frame rails. Rather than providing a safe, timely remedy under federal recall guidelines, Hyundai Corporate and the dealership are attempting to coerce me into an unfair, non-statutory "voluntary trade-in" that simply pays off my remaining loan balance ($22,000) while completely wiping out the $9,000 in cash equity ($3,000 down payment and $6,000 in monthly payments) I have invested into the car. Upon rejecting this predatory trade-in offer, the manufacturer immediately threatened an additional 6 to 8-week delay to attempt a massive structural frame and unibody pull, which would bring the total out-of-service time to over 90 to 110 cumulative days. Furthermore, the dealership is actively withholding the internal diagnostic write-ups and structural alignment prints from me. I am requesting that the NHTSA investigate this recall remedy failure. Hyundai is using extreme delays (90+ days) and structural frame threats to force consumers to abandon their financial equity rather than issuing lawful, purchase-price repurchases for vehicles deemed structurally unsafe due to a manufacturing defect. I can't provide any documents as they have refused being able to provide me with any. Was told I would be emailed a copy from the dealership several times and they never end up sending over any information.

The contact owns a 2022 Hyundai Sonata. The contact received notification of NTHSA Campaign Number: 25V796000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The local dealer was contacted. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was not made aware of the issue. The contact had not experienced a failure.

The engine on a 2022 Hyundai Sonata developed rod knock at approximately 99,460 miles. The vehicle had been serviced exclusively at an authorized Hyundai dealership for its entire life with 12 documented service visits. What failed: The engine lubrication system. Two prior events at the dealership are documented in the service records: (1) approximately 20,000 miles before the rod knock, a dealership technician damaged the oil filter cap during a service visit, causing an active engine oil leak while the vehicle was being driven. The dealership repaired this at no charge, indicating fault. (2) The dealership placed an oil change reminder sticker in the vehicle specifying an interval that their own service advisor later acknowledged was set incorrectly. The vehicle was brought in approximately 660 miles past that sticker date. Safety risk: Rod knock indicates internal engine bearing failure. The engine continued to be driven at the dealership's instruction ("keep driving, come back if you hear it again") with unresolved internal damage. The knocking sound has since returned, creating risk of sudden engine failure while in operation. Confirmed by dealer: Yes. The rod knock was confirmed by the dealership's technician on the date of the diagnostic visit. The diagnosis noted the engine was low on oil and recommended an oil change, but no repair was performed. Warning lamps/prior symptoms: The engine oil warning light illuminated during the prior oil filter cap leak incident. At the rod knock visit, the knocking sound was the presenting symptom. No oil pressure warning light was noted at that visit. Inspection status: Inspected by authorized Hyundai dealership. Warranty claim was denied by dealership and no response has been received from Hyundai Motor America after formal escalation.

Our 2022 Hyundai Sonata experienced multiple issues related to recalls affecting the vehicle’s reliability and operation. Due to these ongoing problems, the vehicle was taken to a dealership and has remained out of service and in dealership possession for approximately 90 days. The issues were confirmed by the dealership, and Hyundai Motor America was involved in the case. As a result, Hyundai approved a full buyback of the vehicle, indicating the problems could not be resolved in a reasonable timeframe. Despite this, the vehicle remains out of service and unusable. Hyundai has failed to complete the buyback process and has not provided a resolution within a reasonable time. There have been repeated delays and missed timelines. The extended period without a functioning vehicle creates reliability concerns and potential safety risks, as the vehicle could not be safely depended on for regular use prior to being removed from service. The vehicle is currently still in dealership possession and unavailable for use.

2022 Hyundai Sonata N Line, VIN [XXX] , purchased August 15, 2025 with low mileage under original manufacturer warranty. Within 3 months, recurring transmission and drivability failures began. Six repair visits since November 2025; 71+ cumulative days out of service within 8 months. Visit 1 (11/24/25, 14,748 mi): Hesitation/failure to accelerate from stop. Could not duplicate. Visit 2 (12/4/25, 14,800 mi): Same concern. Fault codes found; auxiliary pump and relay replaced. Visit 3 (1/19/26, 15,982 mi): Check engine light, jerking. External oil pump leaking; replacement required. Visit 4 (1/30/26, 16,025 mi): Check engine light. TCU update, DCT learning performed; declared resolved. Visit 5 (2/19/26, 16,119 mi): Check engine light returned. Transmission oil pump failed; replaced. Visit 6 (4/14/26, 16,945 mi — OPEN 44+ days): Post-repair lurching, infotainment failure, ongoing jerking. On 5/28/26, the service manager at McDonough Hyundai (McDonough, GA) stated the vehicle likely requires a complete transmission replacement and disclosed approximately 4 additional vehicles at the same dealership with identical unresolved issues. Hyundai Motor America refuses to authorize repairs or Techline escalation unless the dealership confirms the intermittent concern — a structural barrier that prevents warranty resolution. Safety concern: repeated failure to accelerate normally from a stop creates direct risk of rear-end collision or inability to clear intersections. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

My 2022 Hyundai sonata hybrid started blowing white smoke from the exhaust. Took it to the dealership and was advised the valve that controls antifreeze failed and leaking antifreeze in exhaust. This caused the engine to overheat and would cause the engine to blow up. My car has 83,000 and was told the manufacturer warranty only covered to 80,000 and extended warranty would not cover the part. Was told it would cost 2659 to fix. This is part of the hybrid power train and should be covered under the 100,000 Hyundai warranty. I have seen the same issue with other sonata hybrids on the internet that is doing the same as mine. Hyundai needs to recall for this since it is a needed component for the engine.

Hyundai Sonata SEL - 2022 Both Leg break and hand break didnt work while driving. its a very severe issue in this model.

I purchased the car new and three times since then, the latest last week, the automatic brakes kicked in briefly for no apparent reason. I feel that if a vehicle would have been directly behind me this could very well have caused an accident. Each time it happened it was during daylight and fair weather although I can't remember if the sun was shinning. After the second time it happened I reported it to the dealer and they said they had no recalls on it and no explanation but if it happened again I should record all circumstances to investigate the cause. A couple years went by and it didn't happen again until last week. Now the warranty has expired on my car. No one has inspected my car; It has driven fine except for when the automatic braking problem occurs. There were no warning or indicator lights that I noticed at the time.

2022 Hyundai Sonata N Line, VIN [XXX] , purchased August 15, 2025 with low mileage under original manufacturer warranty. Within 3 months, recurring transmission and drivability failures began. Six repair visits since November 2025; 71+ cumulative days out of service within 8 months. Visit 1 (11/24/25, 14,748 mi): Hesitation/failure to accelerate from stop. Could not duplicate. Visit 2 (12/4/25, 14,800 mi): Same concern. Fault codes found; auxiliary pump and relay replaced. Visit 3 (1/19/26, 15,982 mi): Check engine light, jerking. External oil pump leaking; replacement required. Visit 4 (1/30/26, 16,025 mi): Check engine light. TCU update, DCT learning performed; declared resolved. Visit 5 (2/19/26, 16,119 mi): Check engine light returned. Transmission oil pump failed; replaced. Visit 6 (4/14/26, 16,945 mi — OPEN 44+ days): Post-repair lurching, infotainment failure, ongoing jerking. On 5/28/26, the service manager at McDonough Hyundai (McDonough, GA) stated the vehicle likely requires a complete transmission replacement and disclosed approximately 4 additional vehicles at the same dealership with identical unresolved issues. Hyundai Motor America refuses to authorize repairs or Techline escalation unless the dealership confirms the intermittent concern — a structural barrier that prevents warranty resolution. Safety concern: repeated failure to accelerate normally from a stop creates direct risk of rear-end collision or inability to clear intersections. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

The contact owns a 2022 Hyundai Sonata. The contact stated that while driving at an undisclosed speed, the HVAC blower motor became inoperable with no warning light illuminated. The vehicle was taken to the dealer, where it was diagnosed that the blower motor fuse had melted and failed and needed to be replaced. The vehicle was not repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 70,000.

Hyundai Sonata SEL - 2022 Both Leg break and hand break didnt work while driving. its a very severe issue in this model.

I have had this car for 2 years (13K miles)....intermittently the car stops short when backing up. This has happened at least 15-20 times, backing out of my garage. It also happened twice backing out of a parking space. The most recent incident was driving on the hwy at 70MPH and the emergency brake warning light came on causing the car to swerve, stop for a few seconds. Needless to say this was very scary. I am attaching a link with the same or similar complaints: [XXX] I have been in touch with Corporate. The car is currently at the dealer ship and has been for 2 weeks. They are trying to duplicate the problem, but it is so intermittent, I doubt they will find anything. I was told they have to keep it for 30 days, then....I don't know what the next step is. I love this car, but no longer feel safe in it. Please advise how you can help. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

The contact owns a 2022 Hyundai Sonata. The contact stated that while driving approximately 65 MPH, there was an abnormally loud bang coming from the vehicle. Upon inspection, the contact became aware that the sunroof windshield visor had shattered. The vehicle was taken to a local dealer where it remained for further inspection. The vehicle was not repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 61,000.

The contact owns a 2022 Hyundai Sonata. The contact stated that when it rained the driver's side passenger door allowed water to leak into the vehicle. The contact stated that the water was pooling inside the driver's side passenger foot well. The contact had taken the vehicle to a local dealer, where it was diagnosed and determined that the door gasket needed to be replaced. The vehicle was repaired; however, the failure reoccurred. The contact had taken the vehicle back to the dealer several times for the failure and was informed that there was nothing that could be done to stop the leak. The manufacturer was informed of the failure. The failure mileage was approximately 31,000.

Hyundai Sonata SEL - 2022 Both Leg break and hand break didnt work while driving. its a very severe issue in this model.

I have had DTC codes since November 2022 for the TPMS system. I took the car to the dealership in Ocala, FL. The removed the codes and less than 10 minutes of driving they came back. I scheduled another appointment in Gainesville, FL they also were unable to resolve the issue. I contacted Hyundai and the case manager attempted to contact the Gainesville, FL dealership. They did not respond, the solution given is schedule another appointment myself...

My windshield cracked with no discernable impact or reason. The windshields for the vehicle are too thin for use on a highway and crack too easily. This puts my safety and the safety of others at risk, as well as affecting safety mechanisms related to or mounted to the windshield. It has been replicated by myself as it's happened twice in the last 4 months of owning the car. The first windshield was replaced by my dealer at Laird Noller in Topeka.

I am experiencing an electrical malfunction with the driver-side door controls and side mirrors on my 2022 Hyundai Sonata Limited. The buttons on the driver’s door panel intermittently stop responding, and the lights on the panel flicker. At the same time, the side mirrors move up and down randomly, without any input from me. This issue occurs while the vehicle is both stationary and in motion. This malfunction affects the visibility and safe operation of the vehicle, as it can disrupt mirror adjustments while driving. I am concerned that this could be a potential safety hazard, especially at night or in high-traffic situations. I have researched online and found that other Hyundai owners have reported similar electrical issues with door controls and mirrors in recent models. I would like the NHTSA to investigate whether this is a widespread issue and determine if Hyundai needs to issue a recall or a technical service bulletin (TSB) to address this safety concern.

driving turning onto a ramp onto the expressway and when applied the brakes the car lost control and hit 4” curb and had no control over the car, which bounced to shoulder of road. Front tire was loose from suspension and rotor on braking system was broken in pieces. Caliber was also hanging and cv suspension was undone.couldn’t stop car until it came to a rest on shoulder

The rear sets (left rear, and right rear) of wheel bearing and hub assemble for a new SONATA is really a terrible-quality parts. It deformed at a few thousand miles since delivery as a new car (i.e. I found it at 2400 miles, so it starts to deform and going bad earlier than 2400miles). As results, the two rear wheel and tires cannot go straightforward, rear wheels and tires are yawing during normal driving. And I am feeling jumping, shaking due to imbalance nature of wheel bearing, hub assembly and wheel tires. It is really dangerous, as wheel and tire could be falling off on highway. I don't know what kind of materials are being used for a new hyundai sonata. Please

The driver's power seat drive cable on the left-hand track rail snapped internally. The motor only advances the right side, causing the seat to twist violently to the left and jam. This mechanical failure occurred prematurely at 9,000 miles. Because the seat framework is structurally compromised and twisting out of alignment, it poses a severe occupant safety hazard in a collision. And interferes with positioning the seat to operate the vehicle safely. The dealer has inspected the complaint and was able to reproduce the complaint. But did not cover it under warranty. There where no warning signs before the premature failure.

The vehicle’s fuel tank system failed catastrophically. The vehicle is currently grounded and has been inspected at the Hyundai dealership service center where it was towed. My safety and the safety of everyone on the road was put at extreme risk due to a severe fire and explosion hazard. Additionally, the defect caused the vehicle to suddenly lose power, sputter, and threaten to stall out while driving on a major interstate, creating an immediate risk of a high-speed rear-end collision. When attempting to add fuel, the pressurized tank forcefully spit gasoline back out of the filler neck, creating an active chemical and fire hazard at a public gas station. I was able to drive it home and called via Hyundai Roadside Assistance to have it towed to an authorized Hyundai dealership service department. On June 15th, 2026, the dealership service technicians officially confirmed the failure, stating that the fuel tank had expanded, the back floor base of the car was melting, and the vehicle was on the verge of exploding.

The contact owns a 2022 Hyundai Sonata equipped with Pirelli tires, Tire Line: P Zero A/S, Tire Size: 245/40/R19, DOT Number: 93792K. The contact stated while driving 65 MPH, he heard an abnormal noise. The contact stated no warning light was illuminated. The contact stated he parked on the side of the road and noticed the tread on the driver’s side rear tire had separated. The contact stated he contacted a towing company to replace the rear driver side tire with the spare tire. The contact took the vehicle to the local dealer and was unable to diagnose the cause of the failure. The contact attempted to call the manufacturer but was unable to speak to a representative. The failure mileage was approximately 500.

2022 HYUNDAI SONATA. CONSUMER WRITES IN REGARD TO TRANSMISSION FAILURE. THE CONSUMER STATED THE VEHICLE WAS TAKEN TO HYUNDAI FOR A RECALL BUT PARTS ARE ON NATIONAL BACK ORDER WITH NO ETA ON WHEN IT WILL BE AVAILABLE.