RoadVitals

2003 Jayco Designer Recalls

Safety recall campaigns filed with NHTSA that cover this model year

Recalls apply to specific vehicles, not to every vehicle of a model year. Check your VIN with NHTSA or your manufacturer's dealer to confirm whether a recall affects your vehicle.

Check a VIN on NHTSA.gov
Recall campaignsA safety recall is issued when a manufacturer or NHTSA determines that a vehicle has a safety-related defect or does not comply with a federal motor vehicle safety standard. Recall repairs are free. Whether a specific vehicle is covered depends on its VIN — a recall listed for a model year does not necessarily apply to every vehicle of that year.
2
Newest Nov 21, 2017
Carrying an NHTSA advisoryCampaigns where NHTSA told owners not to drive the vehicle, or to park it outside, until the repair is done.
0
Open investigationsNHTSA opens an investigation to examine whether a safety defect may exist. An open investigation is not a determination that a defect exists, and many investigations close without a recall. Investigations can, however, lead to one.
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2 investigations on file

Recall campaigns

2 campaigns cover this model year — what the defect is, what it could cause, and what the remedy is

EQUIPMENT

Nov 21, 2017
49,563 units potentially affected
The defect: Jayco, Inc. (Jayco) is recalling various 2002-2016 recreational vehicles equipped with Kidde Plastic-Handle or Push Button 'Pindicator' Fire Extinguishers. A list of the affected trailer models is available at: https://static.nhtsa.gov/odi/rcl/2017/RMISC-17V746-9524.pdf. These extinguishers may become clogged, preventing the extinguisher from discharging as expected or excessive force may be needed to activate the extinguisher. Additionally, in certain models, the nozzle may detach from the valve assembly with enough force that it could cause injury and also render the product inoperable. For a full list of the affected fire extinguisher models visit: https://static.nhtsa.gov/odi/rcl/2017/RMISC-17E062-5427.pdf
The risk: In the event of a fire, if the fire extinguisher does not function properly, it can increase the risk of injury.
The remedy: Jayco will notify owners, instructing them to contact Kidde for a replacement fire extinguisher, free of charge. The recall began on January 15, 2018. Owners may contact Jayco customer service at 1-800-283-8267, or Kidde customer service toll-free at 1-855-262-3540, or online at www.kidde.com and click on "Product Safety Recall" for more information.

WHEELS

Jul 21, 2004
742 units potentially affected
The defect: ON CERTAIN TRAVEL TRAILERS, DUE TO VARIOUS FACTORS, INCLUDING EXCESSIVE PAINT COATING ON THE BRAKE HUB, THE ALUMINUM WHEELS COULD EXHIBIT LESSENED CLAMPING PRESSURE BETWEEN THE ALUMINUM WHEEL AND THE AXLE HUB ASSEMBLY.
The risk: THIS COULD LEAD TO WHEEL SEPARATION, WHICH COULD RESULT IN A CRASH.
The remedy: DEALERS WILL INSPECT ALL WHEELS, LUGS, STUDS AND MATING SURFACES, AND REMOVE PAINT FROM THE MATING SURFACES OF THE WHEEL AND HUB. THE RECALL BEGAN ON OCTOBER 18, 2004. OWNERS SHOULD CONTACT JAYCO AT 1-219-825-5861.
JAYCO, INC.Manufacturer number 9901054View on NHTSA.gov

What a recall is

Safety recall
A safety recall is issued when a manufacturer or NHTSA determines that a vehicle has a safety-related defect or does not comply with a federal motor vehicle safety standard. Recall repairs are free. Whether a specific vehicle is covered depends on its VIN — a recall listed for a model year does not necessarily apply to every vehicle of that year.
Safety investigation
NHTSA opens an investigation to examine whether a safety defect may exist. An open investigation is not a determination that a defect exists, and many investigations close without a recall. Investigations can, however, lead to one.
Manufacturer communication
Manufacturers file copies of the bulletins they send to dealers with NHTSA. These often describe diagnostic or repair procedures for a known condition. They are not recalls: repairs described in a bulletin are usually only free if the vehicle is still under warranty or the manufacturer has extended coverage.

Safety investigations

NHTSA inquiries naming this vehicle. An investigation is not a finding of a defect, and it is not a recall.

EA04019ClosedEngineering Analysis

WHEEL SEPARATIONS

Opened Jul 2, 2004
Closed May 19, 2005

JAYCO IS CONDUCTING CAMPAIGN 04V-364 TO ADDRESS 742 VEHICLES EQUIPPED WITH SIX LUG ALUMINUM WHEELS.ODI IS INITIATING A RECALL QUERY TO FURTHER INVESTIGATE VEHICLES EQUIPPED WITH EIGHT LUG ALUMINUM WHEELS SINCE THESE VEHICLES EXHIBIT A SMALL BUT PERSISTENT RATE OF WHEEL SEPARATIONS.

WHEELSLed to recall 04V364000
PE04016ClosedPreliminary Evaluation

WHEEL SEPARATION

Opened Feb 18, 2004
Closed Jul 2, 2004

IN RESPONSE TO ODI'S JUNE 1, 2004 PE INQUIRY,JAYCO ADVISED ODI OF 58 WHEEL SEPARATION INCIDENTS THAT HAVE OCCURRED IN JAYCO PRODUCTS.THREE (3) ARE MODEL YEAR 2002-2003 TRAVEL TRAILERSAND FIFTY-FIVE (55) ARE MODEL YEAR 2001-2004 FIFTH WHEEL TOWABLE RVS EQUIPPED WITH ALUMINUM WHEELS.JAYCO HAS ALSO ADVISED ODI THAT AN ADDITIONAL TWO (2) WHEEL SEPARATIONS OCCURRED DURING JUNE, 2004, FOR AN OVERALL TOTAL OF SIXTY. ODI CONDUCTED A FIELD INSPECTION OF THE JAYCO VEHICLE THAT LOST A WHEEL ON JUNE 11, 2004.THE INSPECTION FOUND EVIDENCE OF COATING MATERIAL BETWEEN THEHUB AND WHEEL MOUNTING FACES.FOREIGN MATERIAL SUCH AS COATINGS IN THE WHEEL MOUNTING JOINT CAN COMPROMISE THE ABILITY OF THE NUTS TO MAINTAIN CLAMP AND LEAD TO NUT LOOSENING AND/OR STUD BREAKAGE AND COULD RESULT IN A WHEEL SEPARATION.A WHEEL THAT SEPARATES FROM A VEHICLE AT HIGHWAY SPEEDS POSES A HAZARD TO OTHER USERS OF THE ROADWAY AND CAN AFFECT THE STABILITY AND SAFETY OF THE AFFECTED RV.THIS PE IS BEING UPGRADED TO AN ENGINEERING ANALYSIS FOR FURTHER INVESTIGATION.

WHEELS

Elsewhere on this vehicle

Data sources