RoadVitals

2007 Jeep Wrangler Sahara Fuel system Problems

Owner-reported complaints naming the fuel system system, filed with NHTSA

Data refreshed

Fuel system reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
69
Latest Apr 9, 2019
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
45%
of 155 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
0
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
0

What this page shows

Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks. Every record below is an owner-reported complaint about the 2007 Jeep Wrangler Sahara submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 69 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming fuel system

The 25 most recent of 69, in the owner's own words

Fuel system
Filed Apr 9, 2019

EVERY TIME I FILL THE JEEP WITH GAS, ABOUT A CUP OF FUEL SPILLS BACK OUT OF THE FILLER NECK BEFORE THE PUMP SHUTS OFF.

NHTSA ID
11194840
Incident
Apr 5, 2019
Mileage
108,000 mi
Fuel system
Filed Mar 17, 2019

WHEN FILLING THE PARKED, SHUT-OFF VEHICLE WITH GASOLINE THERE IS REGULAR SPILLOVER. REGARDLESS OF GAS STATION AND PUMP, THE PUMP DOES NOT DETECT FILL AND AUTOMATICALLY SHUT OFF. THIS HAS BEEN A FREQUENT ISSUE FOR ABOUT A YEAR.

NHTSA ID
11187339
Incident
Mar 1, 2018
Mileage
100,000 mi
Fuel system
Filed Apr 3, 2018

FUEL SPIT BACK PROBLEM, EVERYTIME I FUEL UP GAS PUKES OUT AND DOESNT CUT OFF WHEN ITS FULL

NHTSA ID
11082703
Incident
Jan 15, 2018
Mileage
100,000 mi
Fuel system
Filed Apr 2, 2018

GASOLINE SPLILLOVER WHEN FILLING VEHICLE AT ALL GAS STATIONS/PUMPS. VEHICLE TURNED OFF. PUMP SET TO FILL OR MANUALLY HELD, THE ISSUE OCCURS. THIS HAS BEEN ONGOING SINCE DECEMBER 2017 THOUGH PUTTING CURRENT DATE/LAST FILL UP BELOW.

NHTSA ID
11082456
Incident
Mar 31, 2018
Mileage
115,990 mi
Fuel system
Filed Jan 7, 2017

I ORIGINALLY TOOK MY JEEP IN TO THE DEALER SHIP BECAUSE EVERY TIME I WOULD FILL UP THE GAS WOULD OVERFLOW. THEY SAID THAT THEY REPLACED HE FILLER NECK BECAUSE THERE WAS A RECALL ON THAT. NOW IT TAKES 30 MINUTES TO FILL UP THE TANK FROM 1/4 TANK BECAUSE THE GAS PUMP WILL CLICK OFF EVERY 2 SECONDS.

NHTSA ID
10940356
Incident
Jan 2, 2017
Mileage
97,500 mi
Fuel system
Filed Apr 27, 2016

FUEL SPLASHES OUT OF FILLER NECK WHEN AUTOMATIC PUMP NOZZLE SHUTS OFF.

NHTSA ID
10861863
Incident
Apr 27, 2016
Fuel system
Filed Jun 22, 2015

THE VEHICLE QUITE FREQUENTLY AND UNPREDICTABLY SPITS / SPILLS FUEL FROM THE FUEL FILLER PORT WHEN RE-FUELING. THIS HAS RESULTED IN NUMEROUS SPILLS AT THE GAS STATION AND OCCASIONAL SPILLS ON THE OPERATOR. SOMETIMES IT SPILLS AND SOMETIMES IT DOES NOT.....UPDATED 08/20/15 *BF

NHTSA ID
10726567
Incident
Jan 15, 2008
Mileage
55,000 mi
Fuel system
Filed Apr 14, 2015

WHEN REFUELING THE VEHICLE, GAS GUSHES OUT OF THE FILLER TUBE AT THE END OF THE FUELING PROCESS. *TR

NHTSA ID
10705735
Incident
Apr 3, 2015
Mileage
74,070 mi
Fuel system
Filed Jan 2, 2015

I HAVE RECENTLY PURCHASED THIS VEHICLE AND WHILE REFUELING MY JEEP THE PUMP WOULDN'T SHUT OFF ON ITS OWN UNTIL A PINT TO QUART OF FUEL SPILLED OUT OF THE INLET. THIS HAS HAPPENED EVERY TIME I PUT FUEL IN THE VEHICLE. NOW I LISTEN TO THE INLET TO HEAR IT COMING TO THE TOP AND WHEN IT'S ALMOST FULL I STOP THE FLOW, BUT I STILL END UP COVERED IN FUEL WHICH BURNS THE SKIN AND IS HARMFUL TO THE ENVIRONMENT. I AM ON AN ARMY BASE SO SECONDARY CONTAINMENT IS EXTREMELY IMPORTANT AND EVERY TIME I FILL UP I HAVE TO PUT A MAT UNDER MY FUEL INLET. *TR

NHTSA ID
10669527
Incident
Dec 29, 2014
Mileage
140,000 mi
Fuel system
Filed Jan 21, 2013

WHEN FILLING THE VEHICLE WITH GAS, PUMP DOES NOT AUTOMATICALLY SHUT OFF AND GAS SPILLS OUT. I HAVE TO TRY AND LISTEN FOR THE FUEL TO COME UP THE FILL PIPE BUT IT IS DIFFICULT TO GAUGE AND HEAR. THIS IS VERY DANGEROUS AS WELL AS COSTLY. THIS IS THE ONLY VEHICLE I HAVE HAD/HEARD OF THAT HAS THIS ISSUE. I KNOW OTHER JEEP JK OWNERS WHO ALSO EXPERIENCE THIS. *TR

NHTSA ID
10493679
Incident
Jan 19, 2013
Mileage
91,000 mi
Fuel system
Filed Aug 27, 2012

WHEN FILLING THE GAS TANK AS THE TANK REACHES IT'S FULL POINT THE FUEL WILL SPEW OUT, SPILLING FUEL OVER MY HAND AND DOWN THE VEHICLE. THIS IS NOT FROM OVER FUELING; IT WILL HAPPEN WHETHER I USE THE LATCH ON THE GAS PUMP HANDLE OR NOT. IT BEGAN HAPPENING RANDOMLY BUT AS TIME PASSES IT HAPPENS WITH NEARLY EVERY REFUELING. I'VE TAKEN IT TO THE DEALERSHIP WHEN IT FIRST HAPPENED (WHILE UNDER WARRANTY) AND THEY COULD NOT REPLICATE THE PROBLEM AND THUS SENT ME ON MY WAY. IT HAS CONTINUED TO HAPPEN SINCE, GETTING PROGRESSIVELY WORSE. *TR

NHTSA ID
10472541
Incident
May 1, 2010
Mileage
25,000 mi
Fuel system
Filed Jun 11, 2012

THE VEHICLE CANNOT BE ALLOWED TO FILL UP ON STANDARD AUTO SHUTOFF PUMPS. THE FUEL WILL RUSH OUT IN A SUDDEN BACKSPLASH. THE SITUATION CREATES THE HIGHEST RISK FOR FIRE AND CONFLAGRATION. THE 08 AND LATER WRANGLERS HAVE A RECALL, BUT THE 07 DOES NOT. THE 07 IS THE SAME BODY STYLE AS THE 08 AND LATER. NHTSA HAS CLAIMED THAT MEDIA SENSATIONALISM HAS HYPED PUBLIC OPINION ON THE MATTER. UNFORTUNATELY, I HAVE TO DEAL WITH THE POSSIBILITY OF DEATH AND FIRE EVERY TIME I FILL UP AT THE PUMP BECAUSE NHTSA REFUSES TO FORCE THE MANUFACTURER TO FIX THE ISSUE. NHTSA NEEDS TO WAKE UP AND ADDRESS THE PROBLEM. *TR

NHTSA ID
10461285
Incident
Apr 2, 2012
Mileage
115,000 mi
Fuel system
Filed May 10, 2012

THIS PROBLEM STARTED IN 2010 EVERY NOW AND THEN, BUT IS NOW HAPPENING EACH AND EVERY TIME I FILL UP. WHEN FILLING THE JEEP WITH GAS, THE GAS WILL OVERFLOW AND SPLASH OUT ONTO THE PERSON FILLING, THE SIDE OF THE JEEP, THE BUMPER, AND ALL OVER THE GROUND. CREATING A SAFETY, FIRE, AND HEALTH HAZARD. *TR

NHTSA ID
10458064
Incident
Jan 1, 2010
Mileage
12,000 mi
Fuel system
Filed Feb 23, 2012

3RD FILL UP IN 3 WEEKS, ONCE AGAIN WAS FILLING UP AND GAS POURED ALL OVER SIDE OF MY JEEP AND THE GROUND WHEN FILLING UP. SPILLED APPROXIMATELY 3-4 QUARTS OF FUEL ON THE GROUND. *TR

NHTSA ID
10449156
Incident
Feb 23, 2012
Mileage
56,359 mi
Fuel system
Filed Feb 20, 2012

WHILE FILLING UP MY 07 JEEP WRANGLER JK, FUEL SPIT BACK DURING REFUELING. THE PUMP HANDLE SHUT OFF, BUT APPROXIMATELY 1/2 TO 1/2 GALLON OF GAS POURED OUT OF MY JEEP, DOUSING ME IN FUEL. IT HAS HAPPENED TWICE AT 2 DIFFERENT GAS STATIONS. ONCE ON FEB. 10-2012 @ 55,879 MILES, AND AGAIN ON FEB. 16-2012 AT 56,123 MILES. *TR

NHTSA ID
10448512
Incident
Feb 10, 2012
Mileage
55,879 mi
Fuel system
Filed Feb 9, 2012

TL* THE CONTACT OWNS A 2007 JEEP WRANGLER SAHARA. THE CONTACT STATED AFTER REFUELING THE VEHICLE IT SPEW OUT OF THE FILLER NECK. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE WHO DID NOT OFFER ANY ASSISTANCE; HOWEVER, THEY REFERRED HIM TO NHTSA. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 46,000. UPDATED 03/14/12*LJ

NHTSA ID
10447332
Incident
Jan 28, 2012
Mileage
46,000 mi
Fuel system
Filed Jan 10, 2012

EVERY TIME I FILL THE JEEP UP, IT OVERFLOWS EITHER ON TO THE VEHICLE, MYSELF, OR THE GROUND. IT IS A VERY SERIOUS FIRE HAZARD THAT I KNOW IS A COMMON PROBLEM. *TR

NHTSA ID
10443328
Incident
Apr 9, 2010
Mileage
81,000 mi
Fuel system
Filed Nov 28, 2011

I HAVE A 2007 JEEP WRANGLER AND WHILE FILLING GAS TANK A (BACK SPLASH) OF FUEL COMES OUT. TO ME AND EVERYONE I HAVE SEEN ABOUT THIS IS A CONCERN TO THE ENVIRONMENT & THE PERSON DOING THE FILLING OF THE TANK. VERY UNSAFE. *KB

NHTSA ID
10437520
Incident
Nov 17, 2010
Fuel systemSteeringSuspension
Filed Oct 17, 2011

STEERING/SUSPENSION. WE HAVE HAD ISSUES WITH EXCESSIVE WOBBELING AND SWAYING OF OUR JEEP. BELIEVE THIS TO BE PREMATURE FAILURE OF THE TIE RODS AND STABELIZING SYSTEM. THIS HAS BEEN VERY DANGEROUS. *TR FUEL SYSTEM: GAS WILL SHOOT OUT OF THE TANK SPILLING FUEL ON THE OUTSIDE OF THE VEHICLE WHEN FUELING.

NHTSA ID
10430479
Incident
Oct 6, 2011
Mileage
79,000 mi
Fuel system
Filed Aug 31, 2011

EVERY TIME I FILL MY TANK UP THE PUMP NOZZLE DOES NOT SHUT OF AUTOMATICALLY AND I GET WHAT SEEMS LIKE A HALF A GALLON OF FUEL ON THE GROUND OR ON THE SIDE OF MY JEEP. I'VE READ MANY COMPLAINTS ABOUT JEEP OWNERS HAVING THE SAME PROBLEM AND ITS DUE TO A FAULTY ESIM SWITCH OR SOMETHING WRONG WITH THE WHOLE GAS TANK ON JEEPS. *TR

NHTSA ID
10422788
Incident
Jul 11, 2011
Mileage
109,349 mi
Fuel system
Filed Jun 6, 2011

JEEP WRANGLER JK SPILLS FUEL OUT THE FILLER NECK DURING REFUELING. THIS IS CAUSED BY A FAULTY BACK FLOW PREVENTER IN THE GAS TANK. CHRYSLER HAS ACKNOWLEDGED A PROBLEM AND OFFERED AN EXTENDED WARRANTY TO REPLACE THE FUEL TANKS OF VEHICLES BUILT DURING SPECIFIED BUILD DATES. HOWEVER THIS DOES NOT COVER ALL THE VEHICLES AFFECTED WITH THIS PROBLEM. IT IS A KNOWN ISSUE AND CHRYSLER REFUSES TO TAKE ANY ACTION. EVERY FILL UP CREATES A POTENTIALLY DANGEROUS SITUATION AND SPILLS HAZARDOUS MATERIAL INTO THE ENVIRONMENT. *TR

NHTSA ID
10405375
Incident
Jun 2, 2011
Mileage
20,000 mi
Fuel system
Filed Jun 2, 2011

2007 JEEP WRANGLER JK - GAS TANK OVERFLOWS WHEN FILLING UP. THIS IS A VERY COMMON PROBLEM WITH THESE JEEPS CREATING A SAFETY HAZARD WHEN THE GAS SPILLS OUT ON THE PERSON FILLING THE TANK, ON THE SIDE OF THE JEEP AND ON THE GROUND. IT HAPPENS EACH AND EVERY TIME YOU FILL UP. *TR

NHTSA ID
10404260
Incident
Jan 26, 2011
Mileage
60,000 mi
Fuel system
Filed Apr 25, 2011

WHEN FUELING THE VEHICLE GAS WILL SHOOT OUT OF THE FUEL HOLE WHEN THE TANK NEARS FULL. POURING GAS ALL OVER THE VEHICLE AND ON THE GROUND AND YOU, IF YOUR STANDING NEAR THE VEHICLE FUELING AREA. THE PUMP HANDLE WILL CLICK OFF BUT THAT'S TO LATE WHEN YOU HEAR THE HANDLE CLICK OFF YOU BETTER JUMP BACK UNLESS YOU WANT GAS ON YOU.

NHTSA ID
10397888
Incident
Nov 11, 2009
Mileage
12,000 mi
Fuel system
Filed Apr 11, 2011

TL* THE CONTACT OWNS A 2007 JEEP WRANGLER UNLIMITED SAHARA. THE CONTACT STATED THAT WHEN REFUELING THE VEHICLE, THE FUEL WOULD OVERFLOW ONCE THE FUELING HAS STOPPED AND THE FUEL TANK WAS FULL. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE TECHNICIANS STATED THAT THE FUEL TANK NEEDED TO BE REPLACED. THE MANUFACTURER WAS CONTACTED AND STATED THEY WOULD COVER FIFTY PERCENT OF THE REPAIR COSTS. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 54,000. UPDATED 05/13/11 *BF UPDATED 08/04/11

NHTSA ID
10395444
Incident
Jan 3, 2011
Mileage
54,000 mi
ElectricalFuel systemPowertrain (other)
Filed Mar 30, 2011

VEHICLE STALLS OUT IN TRAFFIC, DESPITE BATTERY BEING FULLY CHARGED. WITH A RESTART, THE BATTERY SYMBOL REMAINS ILLUMINATED, AND EVENTUALLY THE VEHICLE WILL STALL OUT AGAIN. OCCURRED IN HEAVY TRAFFIC CREATING TRAFFIC HAZARD. REMAINS A RECURRING PROBLEM THAT IS ONLY REMEDIED BY COMPLETELY SHUTTING OFF ENGINE AND WAITING SEVERAL MINUTES, THEN RESTARTING IT AND CHECKING TO CONFIRM THAT THE BATTERY SYMBOL IS NO LONGER ILLUMINATED. SOMETIMES A BATTERY JUMP-START IS REQUIRED. ONE DANGEROUS ALTERNATIVE IS TO TURN OFF THE IGNITION WHILE VEHICLE IS ROLLING, RESTARTING THE VEHICLE, BUT OBVIOUS HAZARDS OF LOCKED STEERING WHEEL, LOSS OF CONTROL AND POSSIBLE CRASHES WOULD RESULT.

NHTSA ID
10394588
Incident
Jan 12, 2011

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

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Data sources

Data on this page last refreshed .