RoadVitals

2001 Kawasaki KLR650 Problems

Owner-reported complaints filed with NHTSA, grouped by component

Data refreshed

Owner complaintsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
19
Latest Nov 16, 2016
Components namedHow many of our component categories appear on at least one report for this model year. One report can name several.
4
Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
0

What this page shows

Everything below is an owner-reported complaint submitted to NHTSA about the 2001 Kawasaki KLR650, grouped by the component NHTSA recorded on the report. These are not confirmed defects, and they are not recalls. NHTSA does not verify most reports before publishing them, and a category with more reports in it is not evidence that a part is defective.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Reports by component

Ranked by how many owner reports name each component category

  • Engine1583.3%
  • Driver assistance15.6%
  • Suspension15.6%
  • Transmission15.6%

Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.

Each component in detail

What the reports in each category say, in the owners' own words

Engine

Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components.

15
reports

From owner reports, verbatim

CAM CHAIN ADJUSTER OTHERWISE KNOW AS A DOOHICKEY. IF IT FAILS IT MAY CAUSE THE ENGINE TO SEIZE UP WITHOUT WARNING, I CHANGE MINE AFTER IT BROKE BUT DID NOT CAUSE MASSIVE INTERNAL DAMAGE I WAS UNAWARE THAT MINE HAD FAILED I DID THE CHANGE AS PREVENTATIVE MAINTENANCE THIS PROBLEM HAS BEEN KNOWN TO THE KLR COMMUNITY FOR MANY YEARS BUT KAWASAKI REFUSES TO RECOGNIZE IT, DO A GOOGLE SEARCH ON DOOHICKEY FOR MORE INFO

NHTSA ID 10926349 · filed Nov 16, 2016

THE IDLER SHAFT LEVER (AKA "DOOHICKEY") BROKE IN HALF AND THE PIECES OF IT WERE FLOATING AROUND IN THE CRANK CASED. THIS IS VERY DANGEROUS BECAUSE IF A PIECE OF THE IDLER SHAFT LEVER GETS CAUGHT IN THE COUNTERBALANCE CHAIN OR CAUSES A CRANK BEARING FAILURE THE ENGINE COULD LOCK UP AT SPEED CAUSING A CRASH. I REPLACED THE IDLER SHAFT LEVER WITH A STRONGER AFTERMARKET COMPONENT. *TR

NHTSA ID 10454281 · filed Apr 5, 2012
All 15 reports naming engine →

Driver assistance

Reports naming forward-collision avoidance, lane keeping, back-over prevention, cruise control and related electronic driver-assistance systems.

1
report

From owner reports, verbatim

WHILE DRIVING AND WHEN HOLDING CLUTCH IT SUDDENLY ENGAGED, CAUSING UNWANTED AND UNEXPECTED ACCELERATION WHICH COULD HAVE CAUSED A CRASH. ALSO, CLUTCH PLATE MAY HAVE BEEN INSTALLED INCORRECTLY. CONSUMER HAS CONTACTED DEALER, DEALER HAS YET TO DETERMINE CAUSE. *AK THE DEFECT WAS DETERMINED TO BE AN UNDERSIZED BUSHING IN THE CLUTCH HUB. THE DEALER CHOSE TO REPLACE THE MOTORCYCLE SINCE IT WAS DEFECTIVE. *YH

NHTSA ID 885665 · filed Apr 11, 2001

Too few reports in this category for a page of its own — they appear in the full complaint list.

Suspension

Reports naming suspension components — springs, struts, shocks, control arms and related hardware.

1
report

From owner reports, verbatim

CONSUMER HAD NOTICED THE SWING ARM BOLTS HAD BEEN COMING APART FROM MOTORCYCLE FRAME, WHICH WAS ATTACHED TO SUSPENSION, AND COULD CAUSE DRIVER TO LOSE CONTROL OF MOTORCYCLE. DEALER HAD BEEN CONTACTED. *AK CONSUMER STATED THAT THE PIVOT SHAFT BOLTS WITH COTTER PINS HAVE BEEN REFITTED SO THEY WILL NOT COME APART FROM MOTORCYCLE.*YD

NHTSA ID 8005960 · filed Mar 19, 2002

Too few reports in this category for a page of its own — they appear in the full complaint list.

Transmission

Reports naming the automatic or manual transmission, including shifting behaviour, shudder, slipping and transmission control modules.

1
report

From owner reports, verbatim

WHILE DRIVING AND WHEN HOLDING CLUTCH IT SUDDENLY ENGAGED, CAUSING UNWANTED AND UNEXPECTED ACCELERATION WHICH COULD HAVE CAUSED A CRASH. ALSO, CLUTCH PLATE MAY HAVE BEEN INSTALLED INCORRECTLY. CONSUMER HAS CONTACTED DEALER, DEALER HAS YET TO DETERMINE CAUSE. *AK THE DEFECT WAS DETERMINED TO BE AN UNDERSIZED BUSHING IN THE CLUTCH HUB. THE DEALER CHOSE TO REPLACE THE MOTORCYCLE SINCE IT WAS DEFECTIVE. *YH

NHTSA ID 885665 · filed Apr 11, 2001

Too few reports in this category for a page of its own — they appear in the full complaint list.

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .