RoadVitals

2003 Kawasaki VN1600-A1 Owner Complaints

Reports submitted to NHTSA by owners and drivers, shown in full

Data refreshed

Complaints on fileComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
5
Latest May 27, 2012
Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
2
Filed in the last 12 monthsReports filed with NHTSA in the trailing 365 days. Recent volume reflects attention and vehicle age as much as anything else.
0
Reports on file since Jul 20, 2005

What this page shows

Our database holds 5 NHTSA owner-reported complaints for the 2003 Kawasaki VN1600-A1. Each one is a report filed by an owner or driver and published by NHTSA without most of them being verified. A complaint is not a confirmed defect, not a recall and not a manufacturer bulletin. Narratives are shown exactly as filed.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Complaints, most recent first

Showing 1–5 of 5

Fuel system
Filed May 27, 2012

FUEL TANK STARTED TO LEAK WHILE SITTING IN GARAGE, FUEL WAS PUDDLING ON THE FLOOR. FURTHER INVESTIGATION REVEALED THAT THE TANK WAS LEAKING WHERE THE MOUNTING PLATE IS ATTACHED TO THE FUEL TANK. CORRESPONDS WITH RECALL #07V216000 ISSUED IN JUNE 2007. A VIN SEARCH ON KAWASAKI'S WEBSITE RESULTED IN A NOTICE THAT THIS VEHICLE WAS NOT AFFECTED BY THE RECALL, HOWEVER THE TANKS IS LEAKING AS DESCRIBED BY THE MENTIONED RECALL.

NHTSA ID
10459767
Incident
May 1, 2012
Mileage
68,000 mi
ElectricalPowertrain (other)
Filed May 28, 2006
Fire reported

WHILE TRAVELING AT 65+ MPH ON I-64, A FRIEND RIDING BEHIND ME NOTICED SMOKE COMING FROM MY MOTORCYCLE AND SIGNALED FOR ME TO PULL OVER. WHEN I GOT TO THE SIDE OF THE SHOULDER I NOTICED THAT THE SMOKE WAS COMING FROM BEHIND THE COVER ON THE LEFT SIDE OF THE ENGINE/TRANSMISSION JUST FWD OF THE DRIVE SHAFT. I COULD SEE THE GLOW OF FLAMES STILL BURNING THROUGH THE HOLE WHERE THE WIRING HARNESS PASSES. THE FIRE KEPT BURNING FOR SEVERAL MINUTES AS I TRIED TO PUT IT OUT BY SMOTHERING IT WITH A RAG. MY FRIEND CALLED THE STATE POLICE WHILE I DISCONNECTED THE BATTERY AND THEY ARRIVED WITH AN AMBULANCE AND FIRE TRUCK, BUT JUST AFTER THE FIRE BURNED ITSELF OUT. AFTER REMOVING THE COVER, I FOUND THE HARNESS COMPLETELY FRIED AND MELTED INSULATOR ALL OVER EVERYTHING. TAKING THE BIKE INTO THE DEALER FOR EVALUATION AND REPAIR TUESDAY. *JB

NHTSA ID
10158463
Incident
May 25, 2006
Mileage
23,000 mi
Powertrain (other)Transmission
Filed May 24, 2006
Fire reported

I WAS TRAVELING NORTH ON STATE ROAD 17 FROM DAYTON BIKE WEEK WHEN MY KAWASAKI VULCAN 1600 STARTED TO MAKE A HIGH PITCHED WINDING NOISE THEN THE COVER JUST BEFORE THE DIVE SHAFT SHOOT OFF IN TO THE TRAFFIC BEHIND ME, THEN THE MOTOR CYCLE CAUGHT FIRE. I PULLED OF THE ROAD AND A BYSTANDER HAD SOME WATER IN A COOLER WE EXTINGUISHED THE FIRE, I PUT MY BIKE IN THE SHOP AT JACKSONVILLE POWER SPORT IT WAS THERE FOR ABOUT A MONTH THEY SAID ALL THEY COULD DO WAS REPLACE THE WIRING HARNESS WHICH CAME OUT TO OVER $900.00 NOW ITS AT ANOTHER KAWASAKI SHOP IN JACKSONVILLE AND THEY ARE HAVING PROBLEMS FIXING IT TO. SO FAR THEY HAVE CHANGED THE FINAL GEAR DRIVE AND NOW THEY SAY IT MIGHT BE A BEVEL GEAR THAT IS NOT LINED UP RIGHT. *JB

NHTSA ID
10158180
Incident
Mar 12, 2006
Mileage
35,000 mi
EngineFuel system
Filed Oct 25, 2005

DT: THE CONTACT STATED THAT THERE WAS A HAIRLINE CRACK IN THE FUEL TANK. HE FIRST NOTICED THE PROBLEM BECAUSE OF THE SMELL OF LEAKING FUEL. ALSO, WHERE THE EXHAUST PIPE BRACKET CONNECTS TO THE MUFFLER WAS WEAK FROM STRESS CRACK FAILURES. THERE WAS A RECALL FOR THE EXHAUST PIPE ISSUE, WHICH WAS REPAIRED UNDER THE RECALL. NOW, THE EXHAUST PIPE HAS A WELDING PROBLEM. *AK

NHTSA ID
10140772
Incident
Aug 1, 2005
Mileage
16,000 mi
Fuel system
Filed Jul 20, 2005

UNEXPECTED GAS SLEAKAGE FROM GAS TANK. NO ACCIDENT OR ANY OTHER INCIDENT TO JUSTIFY THE LEAK. TANK WILL HAVE TO BE REMOVED AND REWELDED. LEAKAGE AMOUNTS TO 1/2 TEASPOON A DAY. CONCEREND ABOUT HOUSING VEHICE IN GARAGE

NHTSA ID
10129511
Incident
Jun 30, 2005
Mileage
19,700 mi

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Data sources

Data on this page last refreshed .