2025 Kia Carnival Hybrid Problems
Owner-reported complaints filed with NHTSA, grouped by component
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What this page shows
Everything below is an owner-reported complaint submitted to NHTSA about the 2025 Kia Carnival Hybrid, grouped by the component NHTSA recorded on the report. These are not confirmed defects, and they are not recalls. NHTSA does not verify most reports before publishing them, and a category with more reports in it is not evidence that a part is defective.
Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.
Reports by component
Ranked by how many owner reports name each component category
- Driver assistance2524.8%
- Electrical2221.8%
- Engine2120.8%
- Powertrain (other)1211.9%
- Fuel system109.9%
- Visibility22.0%
- Body & structure22.0%
- Brakes22.0%
- Airbags22.0%
- Seat belts22.0%
- Interior & seats11.0%
Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.
Each component in detail
What the reports in each category say, in the owners' own words
Driver assistance
Reports naming forward-collision avoidance, lane keeping, back-over prevention, cruise control and related electronic driver-assistance systems.
From owner reports, verbatim
My vehicle keeps throwing a code “check hybrid system” and slowing me down to 30mph, it will not accelerate. This is extremely dangerous. I can restart the car and it’s fine but this is a major safety issue considering it keeps happening
On five separate occasions, while turning onto a high-speed roadway and attempting to accelerate to the flow of traffic, the vehicle suddenly lost the ability to accelerate. Despite pressing the accelerator, the vehicle would not exceed approximately 35 mph and then began to decelerate. During both incidents, a "Check Hybrid System" warning appeared, and I was forced to quickly pull over to the side of the high-speed road. The vehicle would only return to normal operation after it was turned off and restarted. This loss of power while merging into traffic created an extremely dangerous situation. Having three young children in the vehicle made the experience especially frightening, and I no longer have confidence that the vehicle can be relied upon to operate safely. Because this defect affects the vehicle's ability to accelerate safely in traffic, I am deeply concerned that it could result in a serious collision if it happens again. I took it into the dealership and the service center experienced the same issue. They thought they had resolved the issue and that it was a "one off" occurrence but it happened to me again just 3 weeks after the attempted repair. This time the engine light came on after the "Check Hybrid System" warning light.
Electrical
Reports naming the electrical system — wiring, battery, charging, control modules, infotainment and electrical accessories.
From owner reports, verbatim
On random occasions, car will display "check hybrid system" and go into limp mode (limiting speed significantly) check engine, oil, and battery lights also illuminate. Had car serviced twice by dealership who cannot replicate the error, nor can they find any engine codes stored. However, this incident keeps occurring. Planning on having the car serviced again and not picking it up until it's figured out, but also wanted to report this incidence as I have seen several posts with other people complaining of the same issue. Concern is for if this happens randomly at freeway speeds and becomes a serious road hazard.
My vehicle keeps throwing a code “check hybrid system” and slowing me down to 30mph, it will not accelerate. This is extremely dangerous. I can restart the car and it’s fine but this is a major safety issue considering it keeps happening
Engine
Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components.
From owner reports, verbatim
On random occasions, car will display "check hybrid system" and go into limp mode (limiting speed significantly) check engine, oil, and battery lights also illuminate. Had car serviced twice by dealership who cannot replicate the error, nor can they find any engine codes stored. However, this incident keeps occurring. Planning on having the car serviced again and not picking it up until it's figured out, but also wanted to report this incidence as I have seen several posts with other people complaining of the same issue. Concern is for if this happens randomly at freeway speeds and becomes a serious road hazard.
My vehicle keeps throwing a code “check hybrid system” and slowing me down to 30mph, it will not accelerate. This is extremely dangerous. I can restart the car and it’s fine but this is a major safety issue considering it keeps happening
Powertrain (other)
Powertrain reports that are not specifically the engine or transmission — driveshafts, axles, transfer cases and differentials.
From owner reports, verbatim
The vehicle shows a Driver Assistance System Warning randomly. Then the vehicle is unable to accelerate past ~30MPH. We almost got hit when this happened. The warning does not show up in notifications nor does it show up in diagnostics. It gets reverts back to normal when the vehicle is turned off then turned back on. It seems to reset.
The contact owns a 2025 Kia Carnival Hybrid. The contact stated that while driving at undisclosed speeds, the vehicle hesitated before accelerating while depressing the accelerator pedal. There were no warning lights illuminated. The vehicle was taken to the dealer, who was able to duplicate the failure; however, the vehicle was not diagnosed, and the cause of the failure was not yet determined. The vehicle was not repaired. The manufacturer was made aware of the failure, and a case was opened. The failure mileage was approximately 3,000. The VIN was not available.
Fuel system
Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks.
From owner reports, verbatim
On random occasions, car will display "check hybrid system" and go into limp mode (limiting speed significantly) check engine, oil, and battery lights also illuminate. Had car serviced twice by dealership who cannot replicate the error, nor can they find any engine codes stored. However, this incident keeps occurring. Planning on having the car serviced again and not picking it up until it's figured out, but also wanted to report this incidence as I have seen several posts with other people complaining of the same issue. Concern is for if this happens randomly at freeway speeds and becomes a serious road hazard.
On five separate occasions, while turning onto a high-speed roadway and attempting to accelerate to the flow of traffic, the vehicle suddenly lost the ability to accelerate. Despite pressing the accelerator, the vehicle would not exceed approximately 35 mph and then began to decelerate. During both incidents, a "Check Hybrid System" warning appeared, and I was forced to quickly pull over to the side of the high-speed road. The vehicle would only return to normal operation after it was turned off and restarted. This loss of power while merging into traffic created an extremely dangerous situation. Having three young children in the vehicle made the experience especially frightening, and I no longer have confidence that the vehicle can be relied upon to operate safely. Because this defect affects the vehicle's ability to accelerate safely in traffic, I am deeply concerned that it could result in a serious collision if it happens again. I took it into the dealership and the service center experienced the same issue. They thought they had resolved the issue and that it was a "one off" occurrence but it happened to me again just 3 weeks after the attempted repair. This time the engine light came on after the "Check Hybrid System" warning light.
Visibility
Reports naming windshields, glass, wipers, defrosters and mirrors.
From owner reports, verbatim
I am writing to formally report a serious, recurring safety defect involving the Heating, Ventilation, and Air Conditioning (HVAC) system in my vehicle. The system intermittently shuts off completely without warning and suffers from a malfunctioning airflow diverter. This directly impacts driver visibility due to immediate windshield fogging or the inability to de-ice during cold weather conditions. Below are the logged details of the intermittent shutdowns: July 9: System shut off 22 minutes into the drive. Local time: 07:58. Ambient temperature: 76°F. Vehicle settings: 72°F, Fan Speed 3.July 11: System shut off 34 minutes into the drive. Local time: 17:10. Ambient temperature: 92°F. Vehicle settings: Low, Full Blast. Furthermore, the airflow diverter is partially stuck on defrost mode. Air constantly blows onto the front windshield regardless of the chosen setting on the selector. This uncommanded airflow creates rapid temperature differentials on the glass, causing severe condensation and clouding the driver's line of sight during operation. These compounding HVAC failures constitute a significant safety hazard by unexpectedly distracting the driver and severely reducing visibility. I request that these issues be documented and investigated for potential safety recalls. Currently, my vehicle is in the shop with a local KIA dealership. A KIA corporate service technician is on ground and investigating the electrical and HVAC issues. Feel free to reach out for additional observational notes that I have compiled.
This is a bran new vehicle purchased and only driven by me. I have video evidence that on the morning of 8/10/26 my windshield was perfectly fine. On returning at the end of the work day there is a 2 foot long crack internal to the windshield, a stress crack, that starts where the sensor panel is. There are numerous reports of this happening to a large number of Kia Carnival owners and Kia refusing to warranty this.
Too few reports in this category for a page of its own — they appear in the full complaint list.
Body & structure
Reports naming the vehicle structure, frame, body panels, doors, hood and trim.
From owner reports, verbatim
The passenger-side sliding door closed while I was holding my son and leaning into the passenger doorway. At the time the door was closing, my son’s left foot was still inside the doorway. The sliding door closed directly onto his left foot and remained fully closed on his foot rather than stopping or reversing. His foot was trapped by the closed door until we were able to open it. This incident resulted in significant bruising to his left foot and concern for a possible fracture. The failure of the sliding door to detect the obstruction and stop or reverse put my son’s safety at serious risk and resulted in injury. The component involved was the passenger-side power sliding door and/or its obstruction detection/anti-pinch safety system. The vehicle and door are available for inspection upon request. At this time, the problem has not been reproduced or confirmed by a dealer or independent service center. The vehicle/component has not yet been inspected by the manufacturer, police, insurance representatives, or others in connection with this incident. There were no warning lamps, warning messages, or other symptoms that we noticed prior to the incident indicating that the sliding door or its safety system was malfunctioning.
The contact owns a 2025 Kia Carnival. The contact stated that while driving in warm weather, heat from the exhaust pipe could be felt inside the cabin of the vehicle. As a result, the second row floor would become hot and cause discomfort to occupants seated in the second row. Upon investigation, the contact discovered TSB(Technical Service Bulletin) PI2501, which accurately described the failure the contact had experienced. The vehicle was taken to a dealer where they informed the contact that the TSB remedy was performed on the vehicle prior his ownership. The manufacturer was also notified of the failure and was given the same information as the dealer. The contact was then given a case number and was then referred to the NHTSA Hotline to file a complaint. The vehicle had not been repaired. The failure mileage was approximately 2,5000.
Too few reports in this category for a page of its own — they appear in the full complaint list.
Brakes
Reports naming service brakes, the antilock braking system, brake hoses, master cylinders or the parking brake.
From owner reports, verbatim
I had two very serious incidents. July 8th: Horn just started blaring unprompted. Locking/unlocking doors, turning motor on, disconnecting battery did nothing to stop it. I was trying everything and as I was trying to find the correct fuse to disable (it wasn't labeled), the horn burned out and started smoldering. If the car was not in my driveway AND I wasn't home, I believe a fire would have started if I didn't pull the fuse AND douse it with water. It was parked next to my garage, so that would have been at risk as well. July 11th: When driving, my brake line burst resulting in a complete failure of my brakes. I narrowly escaped two accidents before I realized something was amiss. But the only warning was ABS was inactive, and active cruise control wasn't working. I had no warning that complete brake failure was imminent. I was extremely lucky. Mechanics had never seen a brake failure fail in a relatively new car in very good condition.
While coasting at very low speed with foot off accelerator or brake, into a crowded parking spot, the brakes failed after foot applied to the brake petal. This caused our vehicle to collide with a vehicle in front of us, pushing it a few feet backwards. Despite strong effort to push brake pedal down further, car would not stop. Pushed circular park button simultaneously with emergency brake tab which we believe ultimately stopped the car. No usual parking system alerts, beeps, lights, etc., turned on during the collision or near pre-collision. Finally, when car reversed to go home, the car made an unusual jerking movement without the usual reverse 'beeping' noise for the hybrid. Car then behaved normal for the 10 minute tense drive home. We are afraid to drive the car for fear of fatal brake failure to ourselves or others. Vehicle is intact and currently at local Kia dealer for past several days, though purportedly they 'found nothing' and are offering to return the car. Auto claim still pending and once car returned to us, we will have auto insurance rep evaluate the car.
Too few reports in this category for a page of its own — they appear in the full complaint list.
Airbags
Reports naming the air-bag system — deployment behaviour, inflators, sensors and warning lights.
From owner reports, verbatim
the vehicle was rear-ended on the highway. The front driver airbag and seatbelt for the driver and passengers in the middle row, likely malfunctioned, as the driver hit her head on the front visor/headliner and rearview mirror. The rear passenger was thrown into the center console.
The seat and side curtain Airbags did not deployed on auto crash accident.
Too few reports in this category for a page of its own — they appear in the full complaint list.
Seat belts
Reports naming seat belts, buckles, retractors and pretensioners.
From owner reports, verbatim
the vehicle was rear-ended on the highway. The front driver airbag and seatbelt for the driver and passengers in the middle row, likely malfunctioned, as the driver hit her head on the front visor/headliner and rearview mirror. The rear passenger was thrown into the center console.
While my 2025 Kia Carnival Hybrid was parked, my [XXX] child attempted to unbuckle the rear passenger seat belt to exit the vehicle. The buckle mechanism jammed completely and would not release. The seat belt retractor then switched into Automatic Locking Retractor (ALR) mode, continuously tightening and squeezing my child against the seat. Due to the jammed buckle and the aggressive ratcheting of the belt, my child was nearly choked, and I could not create enough slack to free them. I was forced to call 911, and responding emergency services had to physically cut the seat belt to extract my child safely from the vehicle." INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
Too few reports in this category for a page of its own — they appear in the full complaint list.
Interior & seats
Reports naming seats, latches, locks, linkages and interior fittings.
From owner reports, verbatim
Being a new vehicle the 2nd row seats do not easily slide forward and back. My wife was attempting to move the 2nd row seat forward using the mechanism on the outside of the seat. The back of the seat and the seat moved forward suddenly, striking her in the forehead. The mechanism that holds the 2nd row seat belt is made of a very hard plastic. This hard plastic is what made contact with my wife's forehead, knocked her glasses off and left a swollen lump. The seat belt mechanism and/or plastic material needs to be re-engineered. This could result in a serious injury to a young child or elderly person.
Too few reports in this category for a page of its own — they appear in the full complaint list.
Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.
Elsewhere on this vehicle
Data sources
- NHTSA Office of Defects Investigation — owner-reported complaints and the components recorded on them
Data on this page last refreshed .