2023 Kia EV6 Fuel system Problems

First ICCU the power completely went out on 2/23/26. Power went out again April, 2026. Currently car is immobile and unreliable and not safe for driving due to power failures. Towed car to Kia Cerritos. Car supposedly "fixed" (with other issues I've reported to KIA of America & CA BAR/DMV) Currently 12V battery is not holding charge as of 4/27/26, 4/28/26, and 5/2/26. I received a letter from KIA stating ICCU and inability to charge, Keep this Letter in your Glove Box for a free diagnosis and possible no cost servicing. As an older American this is inherently unsafe, as I travel for work and cannot be stuck on the road. The vehicle suddenly loses power in traffic. It simply stops running. This is my 5th attempt to file this very complaint between April and 6/14/26.

NHTSA ID

11744054

Incident

Apr 27, 2026

ICCU failure, a well known issue with these cars.

NHTSA ID

11738207

Incident

May 14, 2026

The ICCU unit failed. The message "Check Electrical System" appeared on the instrument cluster. Low-voltage battery voltage was 12.0V and vehicle speed was limited to 60 mph. Maximum speed was gradually reduced to 30 mph over a period of 40 minutes (voltage was 11.5 V) with minimal 12V loads. I pulled over and called a tow truck to the nearest service center. Kia confirmed the ICCU was defective and replaced the part under warranty.

NHTSA ID

11737319

Incident

May 5, 2026

*ICCU assembly and ICCU fuse fault (a kia recall SC327( NHTSA ID: 24V867000) for ICCU was performed months early but does't help AND iccu crash) *yes - cars stop workind in the midle of nower at 317 mile away from home with 5 persons in) *yes ( kia already performed recall SC327 for our car but doest help and the ICCU crash) *yes *yes-vehicle broke down while driving.Had to be towed to closest Kia dealer(the incidend hapened 317 miles away from our home Dacula GA 30019)

NHTSA ID

11732210

Incident

Jul 5, 2025

Got in my car to leave a store and heard a loud pop and noticed a smell like an electric motor burning. Backed out of my space to drive home and the car displayed several error messages- Check electric vehicle system, turtle mode, power reduced. I was stranded and had to order a tow truck to be towed to the dealer and get a ride home.

NHTSA ID

11732104

Incident

Mar 4, 2026

Repeated failed attempts to repair ICCU culminating in ICCU failure. May 15, 2024 – Initial repair attempt (ICCU-related recall/service). September 5, 2024 – VCMS logic recall performed. December 19, 2024 –second repair attempt for ICCU-related issue. October 16, 2025 – Limp-home logic recall performed. March 11, 2026- Vehicle experienced a complete loss of power and was rendered undrivable. Repeated attempts to avoid ICCU failure still resulted in said ICCU failure and a loss of propulsion event while vehicle was on the road.

NHTSA ID

11730649

Incident

Mar 11, 2026

I was driving 40mph and received a yellow error message along the lines of "electrical system issue, please check" and my speed was limited to 25mph. After trying to get the car to a safe location (as I was on a narrow two-lane road), the error changed to a blinking red error and my speed was further limited to 12mph. I was unable to get the car one mile to the dealer for service, so I stopped the car in a parking lot and had it towed to the dealer. The dealer diagnosed the problem and replaced the ICCU (2nd time on this car) and the 12 volt battery.

NHTSA ID

11728041

Incident

Feb 14, 2026

On April 24, 2025, I plugged my Kia EV6 into my 48-amp hardwired ChargePoint HomeFlex at 7:26 PM. Around 10:30 PM I heard a noise outside but did not investigate. At 12:25 AM I noticed I had not received a “charging complete” notification. The Kia Connect app showed the vehicle at 74% and no longer charging. The ChargePoint app was unresponsive.\n\nThe next morning I found the charger’s 60-amp breaker had tripped. After resetting the breaker and rebooting the charger, the EV6 would not start charging and displayed no “Charging started” or “Charging unsuccessful” message.\n\nI then attempted to charge using a portable Tesla Level 1 charger on a 120V GFCI outlet. The EV6 briefly announced “Charging started,” but the dash showed no charging data. The outlet’s GFCI breaker tripped. After resetting, the breaker immediately tripped again when reconnecting the vehicle.\n\nI attempted to drive to a nearby DC fast charger. Upon shifting into drive, the vehicle displayed “Check electric vehicle system” and entered power-limited mode (would not exceed 20 MPH). I returned home. While backing into my driveway, the vehicle triggered a red alert with “Stop vehicle and check power supply.”\n\nThe vehicle was towed to a Kia dealership. They diagnosed a failed ICCU (Integrated Charging Control Unit) and high-voltage fuse. The ICCU recall issue is known for this model. Repairs took over two weeks due to parts delays. The ICCU and high-voltage fuse were replaced.\n\nThe ICCU failure also damaged my home ChargePoint charger, which required replacement under warranty

NHTSA ID

11721716

Incident

Apr 24, 2025

1st instance: Battery Coolant errors that occurred on and off. 2nd instance: The ICCU unit failed and car was not able to charge via level 2 and only fast charge. Car was still operable. Dealer replaced ICCU 3rd instance: The ICCU failed and car was rendered inoperable. Dealer Replaced ICCU. We are now on our third ICCU since we purchased the car in 11/26/2022. This would be considered a lemon law

NHTSA ID

11721594

Incident

Nov 21, 2025

On April 24, 2025, I plugged my Kia EV6 into my 48-amp hardwired ChargePoint HomeFlex at 7:26 PM. Around 10:30 PM I heard a noise outside but did not investigate. At 12:25 AM I noticed I had not received a “charging complete” notification. The Kia Connect app showed the vehicle at 74% and no longer charging. The ChargePoint app was unresponsive. The next morning I found the charger’s 60-amp breaker had tripped. After resetting the breaker and rebooting the charger, the EV6 would not start charging and displayed no “Charging started” or “Charging unsuccessful” message. I then attempted to charge using a portable Tesla Level 1 charger on a 120V GFCI outlet. The EV6 briefly announced “Charging started,” but the dash showed no charging data. The outlet’s GFCI breaker tripped. After resetting, the breaker immediately tripped again when reconnecting the vehicle. I attempted to drive to a nearby DC fast charger. Upon shifting into drive, the vehicle displayed “Check electric vehicle system” and entered power-limited mode (would not exceed 20 MPH). I returned home. While backing into my driveway, the vehicle triggered a red alert with “Stop vehicle and check power supply.” The vehicle was towed to a Kia dealership. They diagnosed a failed ICCU (Integrated Charging Control Unit) and high-voltage fuse. The ICCU recall issue is known for this model. Repairs took over two weeks due to parts delays. The ICCU and high-voltage fuse were replaced. The ICCU failure also damaged my home ChargePoint charger, which required replacement under warranty.

NHTSA ID

11720337

Incident

Apr 24, 2025

Pulling out of garage, car warned of limited speed and then within about 30 seconds completely shut down-- could not move, operate locks, etc. Car could not be started again and had to be towed away. 12v battery had been drained down to 4v due to failure of ICCU unit. Dealership replaced entire ICCU unit and fuse.

NHTSA ID

11719960

Incident

Jan 29, 2026

ICCU blew along with the fuse

NHTSA ID

11715319

Incident

May 10, 2025

While driving my Kia EV6 in the middle of a snowstorm, the vehicle experienced a sudden and severe power failure. I heard a loud popping sound from the rear of the cabin, after which the vehicle immediately entered reduced-power (limp) mode. Within approximately one minute, the vehicle shut down entirely and lost all propulsion and mobility. I was able to move the vehicle to a safe location only because I was not in traffic or on the highway at the time of the failure. Had this occurred at highway speeds or in active traffic, it would likely have resulted in a dangerous situation with a high risk of collision, especially given the severe winter weather, low visibility, and slippery road conditions. The vehicle has approximately 21,000 miles. This is the second failure of the Integrated Charging Control Unit (ICCU) in this vehicle. The vehicle was inspected by an authorized Kia dealer, who has officially diagnosed the failure as a failed ICCU and associated fuse. There were no warning lights or messages prior to the failure. The first indication of a problem was the popping sound, immediately followed by limp mode and then a complete shutdown without further warning. The vehicle is available for inspection upon request. The repeat nature of this failure, lack of advance warning, and sudden loss of propulsion represent a serious safety defect.

NHTSA ID

11714011

Incident

Jan 26, 2026

While changing lanes on a freeway, the car passed through a narrow strip of slush from recent snowfall. The car immediately disabled the motors, preventing acceleration and regenerative braking for nearly 50 seconds. There were no warning lights, sounds, or messages displayed on the car's gauge cluster display, either for the initial loss of propulsion or for the restoration of propulsion. This caused a loss of traction when the car eventually passed through a patch of packed snow and ice.

NHTSA ID

11713938

Incident

Jan 25, 2026

It seems as if the ICCU on my car failed. It will not charge and went into limp mode in order for me to drive it home a few blocks.

NHTSA ID

11713663

Incident

Jan 24, 2026

Vehicle was normal and during the drive a warning light for "Check Electric Vehicle System" was shown, then a second warning light "Stop Vehicle and Check Power Supply" was shown, within 2 minutes the vehicle went into "turtle" or reduced speed mode and then finally the vehicle shut down completely. I was on city streets at the time and was able to park safely, but if this had happened on and interstate highway it would have been dangerous. This is a known issue with this vehicle as it ended up being an ICCU Assembly failure. There is also a safety recall for this, but Kia is not replacing the part and just doing a software update that is not fixing the root cause of the problem.

NHTSA ID

11711811

Incident

May 17, 2025

While driving at normal speed, my Kia EV6 experienced a sudden and complete failure of the ICCU system with zero warning. The vehicle instantly lost all propulsion power and all 12V electrical power, rendering the car uncontrollable and unsafe. I was unable to accelerate, unable to place the vehicle in gear, and unable to activate hazard lights. This occurred despite the vehicle being at approximately 99% battery charge. This failure created an immediate and severe safety hazard, as the vehicle effectively became a dead object in traffic without warning to surrounding drivers. There was no prior alert, no dashboard warning, and no indication of impending failure. This defect is well-documented and pervasive across the Hyundai–Kia–Genesis E-GMP electric vehicle platform and has persisted despite multiple recalls spanning several model years. Kia has acknowledged the issue through recalls but does not have a reliable or permanent fix. Even newer model year vehicles that are claimed to address the issue have experienced the same failure. If this defect occurred in an internal combustion engine vehicle — for example, a random, complete engine shutdown or fuel system failure while driving — it is highly unlikely that regulators would permit the issue to persist across multiple model years without resolution. The fact that this is occurring in an electric vehicle should not lower the safety standard. A sudden total loss of propulsion and electrical power is equally dangerous regardless of drivetrain. Critically, there is no assurance that this failure will not recur, even after replacement of the ICCU or related components. Owners are effectively being returned vehicles that can lose all power again at any time, without warning. It is deeply concerning that this issue remains unresolved after multiple recalls and multiple model years. Continued operation of these vehicles without a verified, permanent fix places the public at ongoing risk.

NHTSA ID

11711508

Incident

Dec 15, 2025

I am submitting this as a supplemental statement to my existing NHTSA safety complaint regarding my electric vehicle, KIA EV6, 2023 model. Since my original filing, the vehicle has now experienced loss of power / loss of propulsion a total of three times. These incidents occur without warning, are unpredictable, and render the vehicle unsafe to operate. The vehicle can suddenly lose motive power, creating a serious risk of collision, particularly in traffic or at speed. The manufacturer and authorized dealership have been unable to identify the root cause or permanently repair the defect. Dealer documentation reflects that the issue “cannot be replicated,” and no corrective action beyond temporary battery charging or system reset has been performed. No explanation has been provided as to why the power loss occurred or how it will be prevented from recurring. Because the defect is intermittent and safety-critical, I no longer feel safe driving this vehicle and have stopped operating it entirely. A reasonable consumer would consider repeated, unexplained loss of propulsion to present an unreasonable risk to safety. I am submitting this update so NHTSA is aware that: The defect is recurrent (three incidents) The condition remains unresolved The vehicle is unsafe for continued use I respectfully request that NHTSA review this matter for potential investigation, as loss of propulsion in an electric vehicle poses a serious safety hazard to the driver and others on the road. Thank you for your attention to this safety concern. [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11707268

Incident

Dec 27, 2025

While driving, heard a pop and a check electric vehicle system error popped up on the dash. Car was not drivable except for very low speeds shortly after (impacted safety of the drive) until it eventually stopped being able to turn on at all.

NHTSA ID

11706763

Incident

Aug 22, 2025

ICCU FAILURE. Car would not drive

NHTSA ID

11706661

Incident

Jun 24, 2025

The vehicle experienced a total power failure resulting in complete inoperability (no start, no unlock, no electrical response). This is the second occurrence within approximately five weeks. The most recent incident occurred after the vehicle was fully charged and driven the day prior. There were no warning lights or messages before the failure. The vehicle was previously inspected by an authorized dealer and a manufacturer service campaign related to the charging/low-voltage system was performed, after which the problem recurred. This condition can strand the driver without warning and poses a safety concern.

NHTSA ID

11706395

Incident

Dec 21, 2025

On several occasions, when traveling over 55mph, once the battery hits a certain threshold (35% or 55% so far) the “power is limited” warning will appear on the dash and the vehicle will lose power. This has not occurred at lower speeds but only at higher speeds, and not every time. This vehicle was purchased so my husband could do his freeway commute, but it is on a remote highway where there is often no shoulder, so it especially dangerous to suddenly lose power with limited ability to safely pull over. On one such occasion, he drove the vehicle straight to Kia for inspection. They said the soonest available appointment was in 2 weeks and because they had no technicians available, they could not run the diagnostic that would allow us to get a rental car in the meantime. They suggested going to a different Kia dealership. We called ahead and they said they could try to see it that day or the next, but when we arrived (with, again, the power failing on the drive to the next dealership), they said we were misinformed and they would have to hold the vehicle for at least a week with no rental option. We have since been unable to use the vehicle for commuting due to its unreliability and incredibly dangerous power failure.

NHTSA ID

11686299

Incident

Aug 29, 2025

Was parking car. Pushed on brake and car accelerated

NHTSA ID

11668229

Incident

Jun 20, 2025

On April 6, 2025, while charging my car my Juicebox tripped a breaker. When I reset it the Juicebox was showing errors and was inoperable. I tried to use my backup charger (Blink) but it tripped a breaker and became inoperable too. I took the car a commercial charger (ChargePoint) and it would not charge the car. Kept getting a “charge interrupted” message. The first Kia dealer I went to did not have a Level 2 charger and could find nothing wrong and refused to help repair the car. The second Kia dealer had a Level 2 and confirmed it would not charge, but Kia would not authorize a warranty fix. That dealer suggested leaving the car for a few days and hope the car generates a fault that Kia will accept to authorize a fix. •What component or system failed or malfunctioned, and is it available for inspection upon request? The Level 2 AC charging no longer works. •How was your safety or the safety of others put at risk? The car tripping 240-volt breakers and making two 240-volt chargers inoperable is concerning. •Has the problem been reproduced or confirmed by a dealer or independent service center? One dealer has confirmed the Level 2 charging no longer works. •Has the vehicle or component been inspected by the manufacturer, police, insurance representatives or others? It was inspected by a Kia service shop •Were there any warning lamps, messages or other symptoms of the problem prior to the failure, and when did they first appear? None

NHTSA ID

11655673

Incident

Apr 6, 2025

While driving my car a warning flashed stating "check electrical vehicle system." Pulled over, contacted Kia of Abilene and asked if we could drive the car to the dealership. While on the phone another warning flashed ""Stop vehicle and check power supply." Attempted to drive car, "Limp mode or turtle mode" occurred and the max speed for the car was 25mph, sudden loss of acceleration. Made it home, which was approximately 2 miles away, and it seems like the 12V battery was draining quickly. Eventually the vehicle stalled at home and became unresponsive, no power. Contacted roadside assistance and the vehicle was towed to Kia of Abilene. All of this occurred March 29th at approximately noon. The dealership finally contacted us today, April 2nd, and notified us it was an ICCU failure and the part wasn't available with no foreseeable time-frame for repair. The car is absolutely inoperable!

NHTSA ID

11652439

Incident

Mar 29, 2025