2021 Kia K5 Electrical Problems

Wiring harness has melted at the HVAC connection point.

NHTSA ID

11755313

Incident

Jul 31, 2026

I am submitting this complaint regarding a leaking evaporator core in my 2021 Kia K5. The evaporator core failed at approximately 59,600 miles, causing the air conditioning system to stop cooling properly. The vehicle was diagnosed by a repair facility, which determined that the evaporator core was leaking refrigerant and required replacement. An evaporator core is a major HVAC component that should not fail at such low mileage under normal operating conditions. This failure affects the vehicle’s ability to properly dehumidify and defrost the windshield, which can reduce visibility and create a potential safety hazard during rain, high humidity, or cold weather conditions. I have maintained the vehicle as recommended and believe this component failed prematurely. Due to the extensive labor required to replace the evaporator core, the repair cost is significant. I am requesting that NHTSA review this issue to determine whether there is a pattern of premature evaporator core failures in 2021 Kia K5 vehicles and whether an investigation is warranted. Vehicle Information: * Year: 2021 * Make: Kia * Model: K5 * Mileage at Failure: 59,600 miles * Failure: Leaking evaporator core causing refrigerant loss and loss of air conditioning performance

NHTSA ID

11749904

Incident

Jun 5, 2026

Unknown

NHTSA ID

11739702

Incident

Mar 31, 2026

I am writing to formally complain about the ongoing issues with my vehicle, specifically the repeated failure of the air conditioning system and the excessive number of recalls that have caused major inconvenience and lost work time. The air conditioning unit in my vehicle has failed three separate times. Each time, I was told the fan motor needed to be replaced, and the motor has now been replaced three times. After each repair, the system works temporarily before failing again. I have now been informed that the issue may actually be electrical in nature, which raises concerns that the original problem was never properly diagnosed or repaired. In addition to the air conditioning problems, my vehicle has been subject to multiple recalls requiring repeated trips for repairs. These ongoing issues have forced me to miss work several times, causing financial hardship, stress, and a loss of confidence in the reliability and safety of my vehicle. At this point, I am requesting the following: A full inspection and proper diagnosis of the electrical system related to the air conditioning failure. A permanent repair solution rather than temporary fixes. Reimbursement or compensation for repeated repair visits, missed work time, and inconvenience caused by these recurring issues. A review of my vehicle’s repair history to determine whether additional corrective action is appropriate. I have made every effort to address these issues through the proper service channels, but the recurring failures continue. I expect this matter to be taken seriously and resolved promptly. Please contact me as soon as possible regarding the next steps to resolve this issue. Sincerely,

NHTSA ID

11738283

Incident

Oct 1, 2025

I have experienced consistent electrical issues with my drivers side door panel on my 2021 Kia K5. The lights on the panel will flash off and on intermittently, the windows will not roll down, and doors will not lock/unlock, posing an entrapment risk. Additionally, when this panel malfunctions, my power seat will move and adjust (sometimes while I am driving and the vehicle is in motion) back to original settings instead of remaining in the settings I've saved for my vehicle; fully unintended motion of course. Additionally, my media screen/multimedia face also experiences issues where it will black out, cutting my navigation mid-drive, as well as any other sound including music and/or navigation guidance. I initially raised these issues early in the ownership process of my vehicle with a door panel replacement being offered as a fix. This did not fix the issue. I was told i needed to try to get video of the incident when it occurred which seemed impossible.to me because under GA law, how am I supposed to obtain video while operating a motor vehicle. However, I eventually obtained footage. I expressed concern about the issue persusting past my warranty date and was told my issue would will be able to be fixed if it persisted because I initially raised it during the warranty period. However, I have now proceeded to be dismissed and blown off by both of thr Kia dealerships in my area regarding this issue. Even being told by one that they no longer had previous service records of my vehicle because they've changed ownership. As an authorized Kia service center, my understanding is that the dealership is an agents of the manufacturer. If they failed to transfer records, they are essentially admitting to a lapse in their duty to maintain my vehicle's history—a history that involves a life-threatening safety defect. There were no warning lamps for this issue, I've not had this issue inspected by my insurance or other agents.

NHTSA ID

11735605

Incident

Mar 15, 2021

I purchased a 2021 car in April 2024, which was originally side-swiped in November 2024. I filed an insurance claim and had to wait for the other insurer’s statement. In January 2025, the insurance company sent the car to one of their approved shops for electrical repairs, but the shop refused to work on it after noticing a missing airbag and flagged the car as a liability. They also mentioned the car had multiple past accidents and should have been listed as salvage, not clean title. I informed the dealership, but they refused to service the car, claiming the 30-day window had passed, even though their website states a 6-month warranty. Over the past year, I’ve been repairing the car myself and taking it to Kia and Midas, where I was told the car is in terrible condition. The dealership found water damage from a slow leak and wiring issues that were present when I bought the car. Now I’ve been quoted over $5,000 for repairs including a new computer and electrical work. I’ve tried reaching out to the dealership with no success. This car is essential for commuting to work and for my kids. I’ve had to rent a car for the past month, costing me over $1,000. I’m seeking assistance with this situation as I believe I was sold a defective vehicle without proper disclosure. I put down $4,000 when I purchased the car and have continued making small payments because I need it to commute and can’t afford another vehicle right now. I have Personal Injury Protection (PIP) with Progressive and comprehensive and collision coverage through the dealership’s partnered company, Brio Management, as they operate from the same office. Given these circumstances, I’m asking for help with this situation because I was sold a car with undisclosed damage and defects, and I’ve been left with costly repairs and rental expenses while the dealership won’t assist me.

NHTSA ID

11720667

Incident

Nov 1, 2024

Unknown

NHTSA ID

11719743

Incident

Feb 5, 2026

The steering wheel became stiff all the sudden and became hard to turn. As well as all the warning lights came on when that happened such as Adaptive Cruise Control Automatic Emergency Braking Blind Spot Warning Forward Collision Warning Lane Departure Warning Lane Keeping Assistance Parking Collision Warning Rear Cross Traffic Warning. I was driving in the middle of the road when this happened and this could’ve caused a huge accident due to the fact that I couldn’t steer my car properly. No, the problem has not been resolved yet. It is in the dealership at the moment to be inspected. There was no problem prior to the other signs coming on besides low tire pressure. The appeared as I was driving on the road.

NHTSA ID

11717979

Incident

Feb 11, 2026

Blower motor stops working for a bit with no ac or heat

NHTSA ID

11712308

Incident

Jan 21, 2026

The vehicle experiences severe stalling and loss of power while driving. When attempting to accelerate, the vehicle hesitates, shakes violently, and will not accelerate beyond approximately 10–20 mph. The vehicle then stalls completely and shuts off. These failures occur both after the vehicle has been parked and while actively driving. When placed in drive, the vehicle shakes aggressively and stalls. The check engine light is illuminated. The stalling has occurred multiple times in the middle of freeway traffic, creating an extreme safety hazard. My child has been in the vehicle during every occurrence. On one occasion, the vehicle shut off completely while on the freeway, placing our lives at risk and nearly resulting in a serious collision. This issue is unpredictable, persistent, and prevents safe operation of the vehicle. The vehicle has been inspected and worked on by Southwest Kia and A-Z Auto, but the defect continues to occur. I believe this is a manufacturing or design defect related to the engine or powertrain that poses a serious safety risk and should be investigated to determine whether other vehicles are affected.

NHTSA ID

11705473

Incident

Dec 16, 2025

Ever since I bought my car in July of 2025 cash I’ve been having issues. Shortly after purchasing my car began to stall , lose power repeatedly. I then took to southwest kia in Dallas they told me I had contaminated gas. They charged me $2,000 to clean my fuel lines , replace spark plugs & replace a fuel pressure sensor. Shortly after i got my car I had the same issues. I explained my concerns and they replaced my fuel tank free of charge. A week later same issue so I went to a local mechanic and he replaced another fuel pressure sensor a month passed same issues occurred at least 3 more times on 3 different occasions. I’ve had to get my car towed off the middle of the free way or road numerous of times. This has been a financial nightmare

NHTSA ID

11705470

Incident

Dec 16, 2025

Within three days of purchase, the vehicle experienced a fuel system failure requiring the gas tank to be replaced. Shortly afterward, the check-engine light illuminated, indicating additional engine or emissions problems. The failures occurred without warning and made the vehicle unsafe to drive. The engine warning has continued to appear, suggesting a recurring or unresolved malfunction. The defects create risks including fuel leakage, stalling, engine shutdown, and potential fire hazard. The safety of the driver and others on the road is put at risk because the vehicle may fail while in motion. The problem appeared immediately after purchase and continues to recur. The dealer was notified but refused to diagnose or repair the vehicle further. No manufacturer inspection has occurred because the dealership declined to provide service. The warning light first appeared within the first week of ownership and has remained intermittent. The vehicle shows signs of unstable engine operation and ongoing system malfunction. The issue has been observed by the dealer, but they declined to perform proper diagnostics or repair. The defects are persistent and pose ongoing safety concerns.

NHTSA ID

11704502

Incident

Sep 10, 2025

My 2021 Kia K5 EX has a severe and unsafe steering problem. The vehicle consistently pulls hard to the right on its own, even on straight roads. If I loosen my grip even slightly, the car immediately veers to the right. The steering wheel does not stay centered, and I have to constantly fight the steering just to keep the car in the lane. This issue has continued despite multiple alignments, tire replacements, and inspections. Nothing has fixed the problem, and the steering behavior feels mechanical or electronic in nature. I no longer feel safe driving the vehicle because it feels like I could lose control at any time. Additionally, my vehicle is affected by the open recall (SC356 / NHTSA 25V794) involving fuel tank expansion and fire risk. The status says ‘Incompleted – remedy not available,’ meaning there is currently no repair solution. The combination of a steering defect and a fire-risk recall makes this vehicle unsafe to operate. I am reporting this because the steering issue appears to be a serious safety defect that needs investigation.

NHTSA ID

11702431

Incident

Nov 27, 2025

Kia has a known issue with the HVAC blower motor circuit on this vehicle model. They have issued a warranty extension related to relocating the blower motor fuse to another circuit in the fuse box, due to potential burning of fuse(s). After executing this extended warranty fuse-relocation-procedure, our blower motor relay burned and was replaced twice by separate Kia dealers. Kia is now claiming that our entire wire harness needs to be replaced at our own cost. It is quite obvious that any wire harness issue is now very dangerous (electrical arcing and melting) and was caused by the original motor circuit issue. (The two Kia dealers agree with our assessment but are saying that Kia will not repair because original warranty extension was limited to rewiring.) Safety issues: Electrical fire hazard (already demonstrated with burning/melting fuse-box before and after extended warranty procedure was executed). No A/C in 95 degree F conditions.

NHTSA ID

11691075

Incident

Jul 25, 2025

The car has a sudden loss of power but doesn't shut off. The drivers eat doesn't move towards or back and the back seat popped up for no reason whatsoever. We have taken it to the dealership and they say its not a recall but its doing the same things that others in the same year and model are doing. Why isn't this one on the list . Its paid off and haven't been able to drive it for a year now . Wasted money getting it towed to dealership and back . Ridiculous!!!!

NHTSA ID

11689273

Incident

May 8, 2024

At the beginning at the year I had to change my starter because my car would leave me stranded on the street, at a stop light or any time my car would stop. I was once in the car with my little brother and in the middle of the street it would not start again and left us stranded. Others around me had to help me push the car to the side of the road that way I wouldn't be rear ended. Now, I'm having other issues such as HVAC were my cars AC does not turn on. It doesn't even blow hot air. Some mechanics have told me it's probably my blower and resistor and other that it's a wiring issue. My car is only 4 years old and should not be having so many issues. I have tried reaching out to Kia but always get sent to voicemail or have told I would be charged for it to just be seen. If anyone could help me with my car that would be greatly appreciated.

NHTSA ID

11682404

Incident

Feb 6, 2025

Just minutes before entering the highway, my son and I heard a very loud popping sound that startled us, like something large hit the car or a tire exploded. I immediately pulled into a gas station checked the exterior & all 4 tires, but everything appeared intact. Shortly after, while driving on hwy during morning rush hour at 65–70 mph in the far-left lane, the check engine light illuminated & almost immediately the car lost all engine power. My speed dropped quickly with cars behind me traveling at high speeds. I had to activate hazard lights & cut across 4 lanes of traffic to the shoulder, putting myself, my child passenger, & others at serious risk of a multi-car collision. While waiting for help, I plugged in my FIXD OBD-II reader later looking over diagnostics read code P0451 – EVAP System Pressure Sensor. 8 hours after car was towed & had been parked at my home & still not starting I researched the code to learn what that means & the possible cause for & found it is all emission related issues varying in reasons as simple as a gas cap replacement. Nothing of any engine failure while driving risking the lives of drivers & others so before sending my car to a mechanic, I went and checked the gas cap in case just a simple emissions type fix that is where I observed fuel still bubbling out of the tank have photos, my daughter, & sister, as witnesses. The next day car was towed to Kia Mall of Georgia on June 26, 2025. As of August 20, 2025, the dealership has confirmed the fuel tank expanded as of now there is no resolution from Kia for fixing once this happens can likely shift car frame & could be declared totaled. Component/system failed: Fuel tank/EVAP system (pressure failure). Vehicle is available for inspection at Kia Mall of Georgia. Safety risk:Complete engine shutdown at highway speeds with child passenger on board; risk of multi-car, high-speed crash. Fuel bubbling/spitting increased fire hazard. not a recall only emissions campaign needs to change

NHTSA ID

11681944

Incident

Jun 25, 2025

AC blower stoped working

NHTSA ID

11675567

Incident

Jul 1, 2025

Air/hearing works intermittently. I’ve had fuses replaced and this seems to be a known and ongoing issue that Kia refuses to acknowledge. Many have reported that the wires are melting inside of the fuse box and I fear that this may result in a fire.

NHTSA ID

11674755

Incident

Jul 1, 2025

Having issues with the blower motor and harness which is a known issue with this car. I can’t keep my AC working plus my defroster doesn’t work either with the issue I am having with the blower motor. The issue is ongoing

NHTSA ID

11662629

Incident

Mar 3, 2025

Main wiring harness melted in my fuse box, had to pay $5000 to replace, turbo leaked into my engine and cause for the engine to blow! Hadn’t even had the car a year !! This is getting ridiculous.

NHTSA ID

11661765

Incident

Jan 1, 2025

Blower motor stops working, have to take fuse box cover off and move fuse assembly to regain function of blower motor. Replacing fuse only helped for a couple of months.

NHTSA ID

11631865

Incident

Apr 10, 2024

For breaks: at 20k miles the steering wheel shakes like crazy when braking, and also the pedals: the rotors are very cheap for being a 0-mile purchase vehicle and Kia does not replace this under warranty. I saw a forum that this is an issue for all owners of this Kia K5 and Kia doesn't care and does not replace them. For Electrical issue: the fuse box melted a couple fuse because I used my rear defrost system. Kia extended the warranty for the HVAC motor fan only because was burning the fuses, but they did not wanted to replace my issue with the rear defrost because I was above 60k for only 1000 miles. This is a poor-quality system, Kia does not recognize it. This is a safety issue because 1. There is an electrical issue with a melted fuse box. Im driving around a car like this with 2 kids. 2. I don't have rear defrost working and I live in Chicago (wild winter). They want to charge +$6000 to repair the fuse box.

NHTSA ID

11629536

Incident

Nov 5, 2024

AC System faulty . Cannot defog windows. Fusebox connection is malfunctioning Changed blower motor, resistor, fuse, relay. Many vehicles are having the same issue. It needs to be recalled.

NHTSA ID

11621485

Incident

Jun 30, 2024

Issue with electrical wiring for HVAC. Air conditioner and heater goes out with no power. You have to pop the hood and press on the fuse box to get it to come back on.

NHTSA ID

11619983

Incident

Aug 13, 2024