2022 KTM 690 Smc R Problems
Owner-reported complaints filed with NHTSA, grouped by component
Data refreshed
What this page shows
Everything below is an owner-reported complaint submitted to NHTSA about the 2022 KTM 690 Smc R, grouped by the component NHTSA recorded on the report. These are not confirmed defects, and they are not recalls. NHTSA does not verify most reports before publishing them, and a category with more reports in it is not evidence that a part is defective.
Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.
Reports by component
Ranked by how many owner reports name each component category
- Body & structure150.0%
- Fuel system150.0%
Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.
Each component in detail
What the reports in each category say, in the owners' own words
Body & structure
Reports naming the vehicle structure, frame, body panels, doors, hood and trim.
From owner reports, verbatim
Fuel tank has swollen over time, causing body panels to no longer fit properly, fuel tank is under the seat and is a structural component of the motorcycles frame by design, my concern is that the tank is in very close proximity to exhaust system and is now considerably closer to exhaust from swelling, which concerns me that it could continue to swell and cause a fire when it contacts exhaust, also side panels on rear of bike are starting to break mounting points and im concerned may come off the bike on the highway and cause an accident. This is a very common issue in the US due to the plastic they used and our ethanol blended fuel, KTM is aware of the issue and will not recall, as this is not a problem overseas where non ethanol fuel is common. This issue is well documented on enthusiast groups online. This has been an issue for me since 2023 and has progressively gotten worse every season. This issue started by around 200 miles and is significantly worse now as it has 1100 miles on it currently. Issue was brought to service departments attention while under factory warranty and I was told its normal and won't get any worse, it is now to the point I am concerned about riding the motorcycle.
Too few reports in this category for a page of its own — they appear in the full complaint list.
Fuel system
Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks.
From owner reports, verbatim
Fuel tank has swollen over time, causing body panels to no longer fit properly, fuel tank is under the seat and is a structural component of the motorcycles frame by design, my concern is that the tank is in very close proximity to exhaust system and is now considerably closer to exhaust from swelling, which concerns me that it could continue to swell and cause a fire when it contacts exhaust, also side panels on rear of bike are starting to break mounting points and im concerned may come off the bike on the highway and cause an accident. This is a very common issue in the US due to the plastic they used and our ethanol blended fuel, KTM is aware of the issue and will not recall, as this is not a problem overseas where non ethanol fuel is common. This issue is well documented on enthusiast groups online. This has been an issue for me since 2023 and has progressively gotten worse every season. This issue started by around 200 miles and is significantly worse now as it has 1100 miles on it currently. Issue was brought to service departments attention while under factory warranty and I was told its normal and won't get any worse, it is now to the point I am concerned about riding the motorcycle.
Too few reports in this category for a page of its own — they appear in the full complaint list.
Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.
Elsewhere on this vehicle
Data sources
- NHTSA Office of Defects Investigation — owner-reported complaints and the components recorded on them
Data on this page last refreshed .