2004 Lincoln Aviator Problems
Owner-reported complaints filed with NHTSA, grouped by component
Data refreshed
What this page shows
Everything below is an owner-reported complaint submitted to NHTSA about the 2004 Lincoln Aviator, grouped by the component NHTSA recorded on the report. These are not confirmed defects, and they are not recalls. NHTSA does not verify most reports before publishing them, and a category with more reports in it is not evidence that a part is defective.
Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.
Reports by component
Ranked by how many owner reports name each component category
- Engine2018.7%
- Body & structure1514.0%
- Transmission1211.2%
- Powertrain (other)109.3%
- Electrical87.5%
- Airbags76.5%
- Visibility76.5%
- Steering65.6%
- Suspension54.7%
- Brakes43.7%
- Interior & seats32.8%
- Other / unspecified32.8%
- Tires & wheels21.9%
- Exterior lighting21.9%
- Fuel system21.9%
- Heating & air conditioning10.9%
Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.
Each component in detail
What the reports in each category say, in the owners' own words
Engine
Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components.
From owner reports, verbatim
MY SUV MISFIRES, SLIPS IN AND OUT OF GEARS, STALLS AT STOP SIGNS AND LIGHTS, ACCELERATES AT STOP LIGHTS. OCCASIONALLY WHEN THE AC IS TURNED ON, THERE IS A VERY LOUD CLUNK SOUND.
TL* THE CONTACT OWNS A 2004 LINCOLN AVIATOR. THE CONTACT STATED THAT WHILE DRIVING 60 MPH, THE VEHICLE STALLED AS ALL OF THE WARNING LIGHTS ILLUMINATED. THE VEHICLE WAS TOWED TO THE DEALER FOR DIAGNOSTIC TESTING. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 102,000.
Body & structure
Reports naming the vehicle structure, frame, body panels, doors, hood and trim.
From owner reports, verbatim
THE BACK LIFT GATE WAS CRACK WITH OUT ACCIDENT, FORD SHOULD RECALL. *TR
I WAS DRIVING EAST ON THE 202 FWY IN PHOENIX AT A SPEED BETWEEN 65-68 MPH WHEN I HEARD A LOUD BANG AND BOTH SIDE AIR CURTAINS DEPLOYED. TIME: 9:30 P.M. FEB. 20, 2015. *TR
Transmission
Reports naming the automatic or manual transmission, including shifting behaviour, shudder, slipping and transmission control modules.
From owner reports, verbatim
2004 LINCOLN AVIATOR GEARS WERE SLIPPING AND WOULD NOT SHIFT; HAD IT CHECKED AND WAS TOLD THE TRANSMISSION WAS FAILING. 2 DAYS LATER WE HAD TO HAVE IT TOWED TO THE SHOP BECAUSE IT WAS STUCK IN "NEUTRAL". HAD TO REPLACE THE TRANSMISSION AT ONLY 63,000 MILES. NEVER HAD A TRANSMISSION FAIL WITH ONLY 63K MILES, ALL PREVENTATIVE MAINTENANCE IS KEPT UP ON OUR VEHICLE. LOUD NOISE AT STARTUP AND A/C DOES NOT WORK, I BELIEVE IT IS THE CLUTCH. NO HELP FROM FORD EVEN THOUGH THERE ARE MULTIPLE COMPLAINTS OF TRANSMISSION/POWER TRAIN PROBLEMS. ALSO, READ THAT THE EXPLORER WAS RECALLED FOR THE SAME PROBLEM AND THAT THE EXPLORER AND AVIATOR ARE BUILT WITH MANY OF THE SAME PARTS, HOWEVER, NO RECALL ON THE AVIATOR? *TR
TL*THE CONTACT OWNS A 2004 LINCOLN AVIATOR. THE CONTACT STATED THAT WHEN TRYING TO MOVE THE GEAR SHIFT FROM PARK TO DRIVE, IT SUDDENLY FRACTURED. THE VEHICLE WAS INSPECTED BY A DEALER WHO ADVISED HIM THAT THE GEAR NEEDED TO BE REPLACED DUE TO A PLASTIC COMPONENT. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS APPROXIMATELY 73,000. UPDATED 07/06/12 *BF
Powertrain (other)
Powertrain reports that are not specifically the engine or transmission — driveshafts, axles, transfer cases and differentials.
From owner reports, verbatim
THE VEHICLE DOWN SHIFT WHEN TURNING INTO THE FIRST AS IT GOES INTO SECOND MAKES IN AWFUL NOISE. WHEN I PARKED IT AND TRIED TO START IT AND IT WAS DEAD.THE MECHANIC FIGURE IT HAD SOMETHING TO DO WITH THE STARTER HE GOT UNDER THE VEHICLE TO APPLIED STARTER TOLD ME TO START IT AND IT DID AND IT PINNED HIM UNDER THE VEHICLE.THEY LATER SAID THE BELT HAD POPPED. THE VEHICLE HAD BEN LEAKING A LITE FLUID THEY BELIEVED IT TO BE THE DIFFERENTIAL OIL. ITS A FOUR WHEEL DRIVE. I HAD IT TOWED TO BOHN FORD 6/5/17THEY ARE CHARGING 350.00 TO REPLACE THE BELT.CITY ST. LATER PARK IT AT WALMART PARKING LOT WHERE THE PEOPLE HELPED PUSH THE VEHICLE OFF THE MECHANIC.THE VEHICLE WOULD ROLL BACK WHEN PUT IN DRIVE.
TL* THE CONTACT OWNS A 2004 LINCOLN AVIATOR. THE CONTACT STATED THAT WHEN ATTEMPTING TO SHIFT GEARS, THE GEAR SHIFTER SEIZED. THE CONTACT ALSO STATED THAT THE KEY WAS STUCK IN THE IGNITION CYLINDER. THE FAILURE WAS PERSISTENT. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS UNKNOWN. THE VIN WAS NOT AVAILABLE.
Electrical
Reports naming the electrical system — wiring, battery, charging, control modules, infotainment and electrical accessories.
From owner reports, verbatim
MY SUV MISFIRES, SLIPS IN AND OUT OF GEARS, STALLS AT STOP SIGNS AND LIGHTS, ACCELERATES AT STOP LIGHTS. OCCASIONALLY WHEN THE AC IS TURNED ON, THERE IS A VERY LOUD CLUNK SOUND.
BATTERY KEEPS GETTING DRAINED, I HAVE HAVE HAD SIX NEW BATTERY'S WITHIN TWO YEARS. ALTERNATOR HAS BEEN REPLACED.
Airbags
Reports naming the air-bag system — deployment behaviour, inflators, sensors and warning lights.
From owner reports, verbatim
HIT A GUARDRAIL ON THE PARKWAY AND ONLY THE PASSENGER AIRBAG DEPLOYED.
TL* THE CONTACT OWNS A 2004 LINCOLN AVIATOR. WHILE DRIVING APPROXIMATELY 60 MPH, THE AIR BAGS DEPLOYED INADVERTENTLY. THERE WAS NO CRASH INVOLVED. THE VEHICLE WAS TAKEN TO A DEALER WHERE THEY DIAGNOSED THAT THERE WAS A CRASH DETECTION. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 59,000.
Too few reports in this category for a page of its own — they appear in the full complaint list.
Visibility
Reports naming windshields, glass, wipers, defrosters and mirrors.
From owner reports, verbatim
I PURCHASED THIS VEHICLE AS A CERTIFIED USED VEHICLE. IT HAD AN EXTENDED WARRANTY. ONCE IT EXPIRED I'VE EXPERIENCED EVERY SINGLE COMPLAINT PEOPLE HAVE STATED ONLINE ABOUT THIS VEHICLE. AS OF TODAY (12/02/13) IT STILL HAS ONLY 74,000 MILES ON IT AND THE LATEST PROBLEM IS THE TRANSMISSION NEEDS TO BE REPLACED BUT THEY DON'T KNOW WHY. I AM A STAY AT HOME MOM AND WEAR-AND-TEAR ON IT IS VERY MINIMAL (GROCERY SHOPPING, TO AND FROM SCHOOL, ETC.). I HAVE NEVER HAD SO MANY PROBLEMS ON A "SO CALLED" LUXURY VEHICLE BEFORE! I'VE HAD BAD COILS IN CYLINDERS 3, 4, 5 (TWICE), AND 7 REPLACED UNDER LINCOLN'S RECALL. THE TAILGATE PANEL CRACKED (JUST LIKE ALL THE OTHER PEOPLE WHO OWN THIS VEHICLE AND THE MOUNTAINEERS HAVE COMPLAINED ABOUT), BUT THEY WON'T FIX IT. IN ADDITION, A WHITE PLASTIC PIECE FELL OUT OF THE TOP HALF OF THE TAILGATE AND NOW IT WILL NOT CLOSE ANYMORE THEREFORE I CAN NO LONGER TAKE IT THROUGH CAR WASHES. THE BRACKET FOR THE SUN VISOR ON MY PASSENGER SIDE COMPLETELY DETERIORATED AND CAUSED THE VISOR TO SUDDENLY DANGLE FROM THE ROOF OF MY CAR WHILE DRIVING. NOW, I CANNOT FLIP IT UP AND IT CAUSES A BLIND SPOT. THERE IS ALSO SOMETHING FAULTY WITH THE BRAKE LIGHT SWITCH WHICH DRAINS MY BATTERY ON A REGULAR BASIS AND I HAVE TO HAVE MY JUMPED. THE BRAKE LIGHT SWITCH HAS BEEN REPLACED 3 TIMES NOW BECAUSE IT IS HAS SHORTED OUT. TO COMPLICATE MATTERS, EVERY TIME I TAKE THE CAR TO THE DEALERSHIP FOR THESE REPAIRS, THEY INSIST ON DOING A "DIAGNOSTICS CHECK" AND EVERY TIME THEY WANT TO CHARGE A FEE FOR THIS SERVICE. EVERY TIME THE PRICE IS DIFFERENT...SOME TIMES ITS $50, SOMETIMES ITS $100. THIS VEHICLE IS A LEMON AND I WILL NEVER BUY A FORD/LINCOLN/MERCURY AGAIN. *TR
THE PLASTIC BRACKET THAT ATTACHES THE SUN VISORS TO THE CEILING IN MY 2004 LINCOLN AVIATOR HAVE DEGRADED AND SHATTERED WITH THE VISOR FALLING OUT OF THE CEILING INTO MY FACE AS I WAS DRIVING. THE SAME CRACKS ARE APPARENT ON THE PASSENGER SIDE VISOR BRACKET BUT ARE HOLDING AT THIS TIME. THIS FAILURE OCCURRED IN AUGUST '09 WHILE ON A TRIP TO VIRGINIA. WHEN I WENT TO THE LOCAL FORD DEALERSHIP FOR ASSISTANCE I WAS ADVISED THAT THEY HAD THE SAME FAILURE IN ANOTHER AVIATOR A FEW DAYS EARLIER. THEY DID NOT HAVE THE PART OR A NEW VISOR. THE BRACKET IS ATTACHED DIRECTLY TO THE VISOR ARM AND CANNOT BE PURCHASED SEPARATELY. WORKING WITH A LOCAL FORD DEALERSHIP THEY TRIED TO LOCATE A REPLACEMENT AT A LOCAL JUNK YARD, BUT WHEN IT WAS RECEIVED THE BRACKET EXHIBITED THE SAME CRACKING. I FEEL THIS IS DEFINITELY A DEFECTIVE PART SINCE IT IS PROTECTED FROM SUNLIGHT THAT MIGHT DETERIORATE IT. SINCE IT IS LOCATED IN THE CEILING OF THE VEHICLE IT COULD CERTAINLY BE AFFECTED BY THE EXTREME HEAT THAT DEVELOPS FROM THE SUN. THE FAILURE IS ALSO A SAFETY CONCERN AS THE VISOR CAN FALL IN YOU FACE AS MINE DID BLOCKING YOUR VIEW AS YOU DRIVE. NOW WITH THE MISSING VISOR YOUR VIEW IS IMPAIRED WHEN DRIVING INTO THE SUN AS YOU HAVE NOTHING TO BLOCK THE SUN. I BELIEVE THE FAILURE WOULD BE RECORDED AT LINCOLN AS SUN VISOR FAILURES RATHER THAN BRACKET FAILURES SINCE IT IS ATTACHED TO THE VISOR ARM AND HAS TO BE PURCHASED AS A WHOLE VISOR. I HAVE TRIED TO RESOLVE THIS MATTER WITH LINCOLN/FORD AS A PRODUCT DEFECT BY CONTACTING THE MAIN OFFICE IN DETROIT , BUT THEY HAVE DISALLOWED THE CLAIM. *TR
Too few reports in this category for a page of its own — they appear in the full complaint list.
Steering
Reports naming the steering system — racks, columns, power-steering assist and steering linkage.
From owner reports, verbatim
I HAD JUST GOTTEN ONTO THE HIGHWAY,AT ABOUT 40 MPH THE REAR WHEELS STARTED TO SKIP AND JERK ALSO THERE WAS A LOUD CLUCK FROM UNDER THE FRONT....THE MECHANIC FOUND THE TRANSFER CASE WAS DAMAGED DUE TO CHEAP FORD PARTS..... *TR
I PURCHASED MY TRUCK USED IN DECEMBER 2011 AND IT HAS BEEN NOTHING BUT CONSTANT PROBLEMS. FIRST, THE DOOR LOCKS WOULD RANDOMLY ENGAGE/DISENGAGE ON THEIR OWN. OR IF BUTTON PUSHED NOTHING AT ALL WOULD HAPPEN. WHILE THE HEATER WORKS, IT EMITS A DEATH RATTLE BEFORE BLOWING AIR. MY AC DOESN'T WORK AT ALL AND WAS TOLD THAT I WOULD NEED TO REPLACE THE COMPRESSOR. THE MOST DANGEROUS AND EXPENSIVE REPAIR HAS BEEN REPLACING THE FRONT DIFFERENTIAL MOUNTING AND WHEEL BARING. I WAS TOLD THAT IT WAS ONLY MOUNTED ON ONE SIDE AND WAS LEAKING AND THIS WAS A COMMON PROBLEM WITH THIS MODEL CAR. THE MECHANIC WAS ACTUALLY ABLE TO SHAKE MY WHEELS WITH HIS BARE HANDS. THE FRONT END STUFF ACTUALLY DROPPED FROM UNDER THE VEHICLE AS I AS DRIVING. LUCKILY I WAS ABLE TO SAFELY PULL OVER AND HAD TO BE TOWED ON A FLAT BED BECAUSE THE FRONT END WAS SO DAMAGED. REPAIR COSTS $1400. AND I WAS ADVISED THAT IT WOULD PROBABLY HAPPEN AGAIN! PRIOR TO THIS I ALSO HAD TO REPLACE THE WHEEL BEARING AND BALL JOINTS. FORD DOES NOT STAND BY THEIR PRODUCT! *TR
Too few reports in this category for a page of its own — they appear in the full complaint list.
Suspension
Reports naming suspension components — springs, struts, shocks, control arms and related hardware.
From owner reports, verbatim
I PURCHASED MY TRUCK USED IN DECEMBER 2011 AND IT HAS BEEN NOTHING BUT CONSTANT PROBLEMS. FIRST, THE DOOR LOCKS WOULD RANDOMLY ENGAGE/DISENGAGE ON THEIR OWN. OR IF BUTTON PUSHED NOTHING AT ALL WOULD HAPPEN. WHILE THE HEATER WORKS, IT EMITS A DEATH RATTLE BEFORE BLOWING AIR. MY AC DOESN'T WORK AT ALL AND WAS TOLD THAT I WOULD NEED TO REPLACE THE COMPRESSOR. THE MOST DANGEROUS AND EXPENSIVE REPAIR HAS BEEN REPLACING THE FRONT DIFFERENTIAL MOUNTING AND WHEEL BARING. I WAS TOLD THAT IT WAS ONLY MOUNTED ON ONE SIDE AND WAS LEAKING AND THIS WAS A COMMON PROBLEM WITH THIS MODEL CAR. THE MECHANIC WAS ACTUALLY ABLE TO SHAKE MY WHEELS WITH HIS BARE HANDS. THE FRONT END STUFF ACTUALLY DROPPED FROM UNDER THE VEHICLE AS I AS DRIVING. LUCKILY I WAS ABLE TO SAFELY PULL OVER AND HAD TO BE TOWED ON A FLAT BED BECAUSE THE FRONT END WAS SO DAMAGED. REPAIR COSTS $1400. AND I WAS ADVISED THAT IT WOULD PROBABLY HAPPEN AGAIN! PRIOR TO THIS I ALSO HAD TO REPLACE THE WHEEL BEARING AND BALL JOINTS. FORD DOES NOT STAND BY THEIR PRODUCT! *TR
TL* THE CONTACT OWNS A 2004 LINCOLN NAVIGATOR. THE CONTACT STATED THAT THE AIR SUSPENSION SYSTEM DROPPED THE VEHICLE DOWN UPON STARTING. AS A RESULT, THE VEHICLE WOULD BOUNCE AND DRIVE LOW TO THE GROUND. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER, WHO STATED THAT THE AIR SUSPENSION SYSTEM NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED. THE FAILURE MILEAGE WAS 80,000.
Too few reports in this category for a page of its own — they appear in the full complaint list.
Brakes
Reports naming service brakes, the antilock braking system, brake hoses, master cylinders or the parking brake.
From owner reports, verbatim
TL* THE CONTACT OWNS A 2004 LINCOLN AVIATOR. THE CONTACT WAS DRIVING APPROXIMATELY 30 MPH, APPROACHING A COMPLETE STOP. WHILE THE BRAKES WERE ENGAGED THE VEHICLE ACCELERATED TOWARD THE ONCOMING TRAFFIC. THE BRAKES WERE APPLIED REPEATEDLY ALLOWING THE VEHICLE TO COME TO A COMPLETE STOP. THE CONTACT WAS ABLE TO CONTINUE NORMAL OPERATION. THE FAILURE OCCURRED ON THREE DIFFERENT OCCASIONS. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER ON THREE SEPARATE OCCASIONS FOR THE IDENTICAL FAILURE AND THE TECHNICIAN WAS UNABLE TO DUPLICATE THE FAILURE. ALSO, THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC ON TWO DIFFERENT OCCASIONS FOR THE ACCELERATION FAILURE WHICH THERE WAS NO RESOLUTIONS. IN ADDITION, THERE WERE INTERMITTENT FAILURES WITH THE ENGINE MISFIRING AND REVVING WITHOUT WARNING. ALSO, THE ENGINE STALLED WHEN AT A COMPLETE STOP ON NUMEROUS OCCASIONS; AND A LOUD CLUNKING NOISE WOULD OCCUR DURING THE ACTIVATION OF THE AIR CONDITIONER. RECENTLY, THE ANTI-LOCK BRAKE SYSTEM WARNING LIGHT ILLUMINATED INTERMITTENTLY. THE TOTAL REPAIRS ON THE VEHICLE CONSISTED OF THE CYLINOID JOINTS REPLACEMENT; AND AN UPDATE OF THE COMPUTERIZED SYSTEM SOFTWARE. THE TECHNICIAN INFORMED THE CONTACT THAT THE TRANSMISSION WAS DEFECTIVE. THERE HAD BEEN NO ADDITIONAL REPAIRS PERFORMED ON THE VEHICLE AT THE TIME OF THE COMPLAINT. THE FAILURE MILEAGE WAS 8,000.
THE SWITCH, ATTACHED TO THE BRAKE PEDAL, WHICH RELEASES THE SHIFT LOCK, AND ACTIVATES BRAKE LIGHTS, HAS FAILED TWICE. THE FIRST TIME, WE WERE ABLE TO REMOVE THE SWITCH AND CLEAN THE INTERNAL CONTACTS, AND THE PROBLEM WAS FIXED FOR APPROX. SIX MONTHS. THE SECOND TIME, I WAS STOPPED IN TRAFFIC BY ANOTHER DRIVER TO INFORM ME THAT MY BRAKE LIGHTS WERE NOT WORKING AND HE ALMOST REAR-ENDED ME. I ESSENTIALLY WENT TO THE LOCAL DEALERSHIP TO PURCHASE A NEW PART, ONLY TO FIND OUT THAT FORD HAS COMPLETELY CHANGED THE DESIGN, OBVIOUSLY ADMITTING A DESIGN FLAW. *JB
Too few reports in this category for a page of its own — they appear in the full complaint list.
Interior & seats
Reports naming seats, latches, locks, linkages and interior fittings.
From owner reports, verbatim
THE LEVER (AN "L" SHAPED LEVER) ON THE MIDDLE SEAT IS DEFECTIVE. WHILE PRESSING DOWN ON THE LEVER, THE LEVER SWUNG OVER AND HIT MY THUMB WITH SUCH FORCE THAT IT FRACTURED MY THUMB. IT APPEARS THAT THE COIL/SPRING ACTION IN THE SEAT IS DEFECTIVE AND DANGEROUS. UPDATED 11/25/11 *BF UPDATED 11/30/11 *TR
WHEN APPLYING BRAKES OR ACCELERATING THE VEHICLE DRIVER SIDE SEAT MOVES BACK AND FORTH. *AK
Too few reports in this category for a page of its own — they appear in the full complaint list.
Other / unspecified
Reports whose component NHTSA recorded as unknown, or that do not map to one of the categories above.
From owner reports, verbatim
MY SUV MISFIRES, SLIPS IN AND OUT OF GEARS, STALLS AT STOP SIGNS AND LIGHTS, ACCELERATES AT STOP LIGHTS. OCCASIONALLY WHEN THE AC IS TURNED ON, THERE IS A VERY LOUD CLUNK SOUND.
GEAR SHIFT NOT CHANGING SMOOTHLY, GEAR DIFFICULT TO GET OUT OF "PARK" FROM TIME TO TIME. THE TRANSMISSION SHIFT CABLE FINALLY BECOME DISLODGED FROM THE SHIFT CABLE BRACKET AND THE VEHICLE IS UNABLE TO MOVE AT ALL (NOT EVEN ABLE TO PUSH VEHICLE WHILE GEAR IN NEUTRAL). NEEDING TO REPLACE SHIFT CABLE AND GEAR LEVER. *TR
Too few reports in this category for a page of its own — they appear in the full complaint list.
Tires & wheels
Reports naming tires, wheels, hubs, or the tire-pressure monitoring system.
From owner reports, verbatim
TL*THE CONTACT OWNS A 2004 LINCOLN AVIATOR. WHILE THE CONTACT WAS DRIVING APPROXIMATELY 55 MPH SMOKE CIRCULATED THROUGH THE VENTS INSIDE OF THE VEHICLE; AND THE VEHICLE WAS DRIVEN TO THE SIDE OF THE ROAD. THE CONTACT STATED THE SMOKE ORIGINATED FROM THE ENGINE COMPARTMENT. THE VEHICLE WAS TOWED TO AN AUTHORIZED DEALER WHERE THE TECHNICIAN ADVISED THAT THE FRONT END DIFFERENTIAL HAD DETERIORATED. THE VEHICLE WAS REPAIRED AT THE OWNER'S EXPENSE. AFTER THE SERVICE REPAIR THE VEHICLE WAS TEST DRIVEN AND THE FAILURE RECURRED. THE TECHNICIAN PERFORMED FURTHER DIAGNOSIS AND REPAIRED THE VEHICLE. THE FAILURE CONTINUED TO OCCUR ON FOUR SEPARATE OCCASIONS WHICH WAS REPAIRED AT THE OWNER'S EXPENSE. THE MANUFACTURER WAS NOTIFIED OF THE FRONT END DIFFERENTIAL FAILURES AND THEY ACCEPTED LIABILITY FOR THE RADIO AND STEERING COLUMN REPAIRS THAT FAILED TO FUNCTION CORRECTLY DUE TO THE DIFFERENTIAL FAILURES. IN ADDITION, THE CONTACT STATED THAT THE FRONT TIRES WERE REPLACED IN MARCH OF 2009; AND FIVE MONTHS LATER THE TIRES HAD WORN TO THE METAL IN RESULT OF THE DEFECTIVE FRONT END DIFFERENTIAL. THE TIRES WERE REPLACED. AN INDEPENDENT MECHANIC INFORMED THE PROBLEM ORIGINATED FROM INEXPENSIVE KOREAN PARTS IN THE TRANSFER CASE. THE TRANSFER CASE AND U JOINT WERE REPLACED IN THE VEHICLE. THE CONTACT EXPRESSED ANYONE DRIVING THE VEHICLE LIFE WAS IN DANGER BECAUSE OF THE SAFETY DEFECT. THE FAILURE MILEAGE WAS 80,000. THE VIN WAS UNAVAILABLE. ALSO, THERE WAS A CRACK UNDER THE REAR LIFTGATE. THERE WAS RECALL ON THE REARLIFT. HOWEVER, THE CONSUMERS VIN WAS NOT INCLUDED. THE ENTIRE SHIFTING MECHANISM HAD TO BE REPLACED, THE STEERING WHEEL WOULD VIBRATE WHILE MAKING A TURN. UPDATED 12/17/10
TL*THE CONTACT OWNS A 2004 LINCOLN AVIATOR. WHILE DRIVING 50 MPH, THE PASSENGER SIDE FRONT TIRE DETACHED FROM THE VEHICLE. THE VEHICLE SWERVED INTO THE LEFT LANE AND ALMOST COLLIDED WITH A TRAILER. THE VEHICLE WAS TOWED TO THE DEALER WHO DISCOVERED A METAL SHAVING ON THE TIRE. IN ADDITION, THE LUG NUTS FAILED AND WERE THE WRONG SIZE. THE ENGINE SIZE WAS UNKNOWN. THE CURRENT AND FAILURE MILEAGES WERE 25,339. UPDATED 07/23/07 *TR
Too few reports in this category for a page of its own — they appear in the full complaint list.
Exterior lighting
Reports naming headlights, tail lights, turn signals and other exterior lighting.
From owner reports, verbatim
THE VEHICLE DOWN SHIFT WHEN TURNING INTO THE FIRST AS IT GOES INTO SECOND MAKES IN AWFUL NOISE. WHEN I PARKED IT AND TRIED TO START IT AND IT WAS DEAD.THE MECHANIC FIGURE IT HAD SOMETHING TO DO WITH THE STARTER HE GOT UNDER THE VEHICLE TO APPLIED STARTER TOLD ME TO START IT AND IT DID AND IT PINNED HIM UNDER THE VEHICLE.THEY LATER SAID THE BELT HAD POPPED. THE VEHICLE HAD BEN LEAKING A LITE FLUID THEY BELIEVED IT TO BE THE DIFFERENTIAL OIL. ITS A FOUR WHEEL DRIVE. I HAD IT TOWED TO BOHN FORD 6/5/17THEY ARE CHARGING 350.00 TO REPLACE THE BELT.CITY ST. LATER PARK IT AT WALMART PARKING LOT WHERE THE PEOPLE HELPED PUSH THE VEHICLE OFF THE MECHANIC.THE VEHICLE WOULD ROLL BACK WHEN PUT IN DRIVE.
TL* THE CONTACT OWNS A 2004 LINCOLN AVIATOR. WHILE OPERATING THE VEHICLE, THE BRAKE LIGHTS FAILED TO ILLUMINATE. UPON INSPECTION, IT WAS DISCOVERED THAT THE WIRING FOR THE BRAKE LIGHT SWITCH WAS FAULTY. THE CONTACT INDICATED THAT THE FAILURE OCCURRED ON FOUR SEPARATE OCCASIONS. THE BRAKE LIGHT SWITCH WAS REPLACED AND THE FAILURE WAS REMEDIED.THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 20,000. UPDATED 08/29/17*LJ *CN
Too few reports in this category for a page of its own — they appear in the full complaint list.
Fuel system
Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks.
From owner reports, verbatim
THIS IS THE 3RD TIME THAT MY 2004 LINCOLN AVIATOR HAS SHUT DOWN WHILE DRIVING IT... WITH KIDS IN THE CAR. NO STEERING, NO BREAKS, AND 60 MPH DOWN THE HIGHWAY. THIS CAR IS SURE TO BE THE DEATH OF ME... I HAVE BEEN LUCKY 3 TIMES NOW, BUT WHAT ABOUT THE NEXT TIME??? VOLUNTARY SERVICE RECALL... MANUFACTURING DEFECT OF THE COIL PACKS... ISSUED BY EPA.GOV (FOUND AFTER DIGGING), REPLACEMENT OF THE COIL PACKS ARE COVERED UNTIL 120,000 MILES. FORD WILL ONLY REPLACE ONE AT A TIME, NOT ALL OF THEM, SO EACH TIME ONE IS REPLACED.. I STILL HAVE THE RISK OF ANOTHER GOING BAD. HAD FOUR REPLACED SO FAR, ANOTHER TOMORROW. I CANNOT BELIEVE THAT FORD CAN GET AWAY WITH THIS KNOWING THAT THEY ARE PUTTING PEOPLE'S LIVES IN DANGER. A CAR COMPLETELY SHUTTING DOWN WHILE DRIVING AT 60MPH BECAUSE OF A DEFECT DURING THE MANUFACTURING PROCESS DOESN'T CAUSE CONCERN FOR A RECALL... BUT A CAR SPEEDING OUT OF CONTROL DOES? WHAT HAPPENS WHEN I AM ON THE INTERSTATE NEXT TIME DURING RUSH HOUR AND I HAVE NO STEERING OR BRAKES???? *TR
I PURCHASED AN 04 LINCOLN AVIATOR IN DEC. 2006, IN AUG. 2007 I NOTICED IT WAS NOT RUNNING RIGHT. IT WAS STALLING WHEN ACCELERATING OR DECELERATING. IT WOULD SPUTTER LIKE IT WAS OUT OF FUEL. THE PROBLEM WORSENED FOR THE NEXT 6 WKS. NO MECHANIC COULD TELL ME WHAT WAS WRONG BECAUSE THE ENGINE LIGHT HAD NOT COME ON. IN OCT. 2007, I WAS DRIVING ON THE INTERSTATE WHEN MY CAR LOST ALL POWER FOR A SPLIT SECOND. I TOOK IT TO THE MECHANIC WHO COULD NOT TELL ME WHAT WAS WRONG STILL. THEN MY CHECK ENGINE LIGHT CAME ON AND I WAS TOLD IT WAS A COIL PACK. I HAD THAT REPLACED AND 2 DAYS LATER, THE PROBLEM STARTED AGAIN. I WENT TO MY MECHANIC WHO TOLD ME TO TAKE THE CAR TO FORD, BECAUSE A CAR WITH THAT FEW MILES SHOULD NOT BE HAVING ENGINE TROUBLE. I TOOK IT TO FORD WHO TOLD ME IT WAS ANOTHER COIL PACK. I SEARCHED THE INTERNET AND FOUND THAT THERE WAS A VOLUNTARY SERVICE RECALL ISSUED FOR THE COIL PACKS ON THIS VEHICLE FOR UP TO 120,000 MILES. I TOLD FORD OF THIS AND THE REPAIRS WERE COVERED. I ASKED THEM TO REPLACE THE REMAINING 6 COIL PACKS, THEY SAID THEY COULD ONLY DO IT AS THEY WENT BAD. THEY SAID THAT IT WOULD NOT BREAK DOWN, IT WOULD JUST RUN BAD. 08/28/08 THE ENGINE LIGHT CAME ON WHILE DRIVING AND I LOST ALL POWER DRIVING 60MPH DOWN THE HIGHWAY. I LOT MY STEERING AND BREAKS. IT TOOK ALL THE STRENGTH I HAD TO MANEUVER THE CAR OFF THE ROAD. ONCE THE VEHICLE SLOWED, IT WAS NOT STOPPING (ON A HILL), I HAD TO USE THE E BREAK TO STOP IT. I TOOK IT TO FORD WHO REPLACED 2 MORE COIL PACKS. I CONTACTED THE MANUFACTURE FORD TO MAKE THEM AWARE OF THE PROBLEM AND TO TRY TO WORK SOMETHING OUT. I DECIDED I DID NOT WANT TO BE DRIVING AROUND A DEATH MOBILE. THEY WOULD DO NOTHING FOR ME, EXCEPT REPLACE THE PARTS AS THEY GO BAD. I STILL HAVE 4 BAD COIL PACKS & 4 MORE CHANCES TO AVOID INJURY OVER AN UNDEFINED TIME PERIOD. FORD IS KNOWINGLY & WILLINGLY PUTTING MY FAMILY AT RISK IN THIS VEHICLE, THAT THEY KNOW COULD BREAK DOWN AT ANY MINUTE. *TR
Too few reports in this category for a page of its own — they appear in the full complaint list.
Heating & air conditioning
Reports naming the heating, ventilation and air-conditioning system.
From owner reports, verbatim
TL* THE CONTACT OWNS A 2004 LINCOLN AVIATOR. THE CONTACT WAS DRIVING APPROXIMATELY 30 MPH, APPROACHING A COMPLETE STOP. WHILE THE BRAKES WERE ENGAGED THE VEHICLE ACCELERATED TOWARD THE ONCOMING TRAFFIC. THE BRAKES WERE APPLIED REPEATEDLY ALLOWING THE VEHICLE TO COME TO A COMPLETE STOP. THE CONTACT WAS ABLE TO CONTINUE NORMAL OPERATION. THE FAILURE OCCURRED ON THREE DIFFERENT OCCASIONS. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER ON THREE SEPARATE OCCASIONS FOR THE IDENTICAL FAILURE AND THE TECHNICIAN WAS UNABLE TO DUPLICATE THE FAILURE. ALSO, THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC ON TWO DIFFERENT OCCASIONS FOR THE ACCELERATION FAILURE WHICH THERE WAS NO RESOLUTIONS. IN ADDITION, THERE WERE INTERMITTENT FAILURES WITH THE ENGINE MISFIRING AND REVVING WITHOUT WARNING. ALSO, THE ENGINE STALLED WHEN AT A COMPLETE STOP ON NUMEROUS OCCASIONS; AND A LOUD CLUNKING NOISE WOULD OCCUR DURING THE ACTIVATION OF THE AIR CONDITIONER. RECENTLY, THE ANTI-LOCK BRAKE SYSTEM WARNING LIGHT ILLUMINATED INTERMITTENTLY. THE TOTAL REPAIRS ON THE VEHICLE CONSISTED OF THE CYLINOID JOINTS REPLACEMENT; AND AN UPDATE OF THE COMPUTERIZED SYSTEM SOFTWARE. THE TECHNICIAN INFORMED THE CONTACT THAT THE TRANSMISSION WAS DEFECTIVE. THERE HAD BEEN NO ADDITIONAL REPAIRS PERFORMED ON THE VEHICLE AT THE TIME OF THE COMPLAINT. THE FAILURE MILEAGE WAS 8,000.
Too few reports in this category for a page of its own — they appear in the full complaint list.
Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.
Elsewhere on this vehicle
Data sources
- NHTSA Office of Defects Investigation — owner-reported complaints and the components recorded on them
Data on this page last refreshed .