2007 Lotus Elise

THE 2007+ LOTUS ELISE/ EXIGE ARE ALL EQUIPPED WITH A SHIFTER THAT IS PRONE TO FAILURE. I HAVE PERSONALLY HAD A BROKEN SHIFTER WHILE DRIVING ON THE HIGHWAY AND WAS STUCK AT THE 3RD GEAR AND ALMOST GOT INTO A CAR ACCIDENT. MANY HAVE ALSO REPORTED THE SAME SITUATION. IT'S BELIEVED TO BE TRUE THAT THE BALL JOINT STRUCTURE AT THE PIVOT POINT ON THE BOTTOM OF THE SHIFTER IS THE MAIN REASON TO THIS FAILURE. ALMOST EVERY CASE THAT HAS SURFACED ON INTERNET HAS SHOWN THE IDENTICAL BROKEN STRUCTURE WHICH WE CALLED THE "BLUE BALL". IT IS MADE WITH PLASTIC AND IS COMMONLY SHATTERED IN PIECES, AND THAT HAPPENS, THE ENTIRE SHIFTER IS LOOSE AND BROKEN.

NHTSA ID

11109941

Incident

Jun 4, 2015

Mileage

3 mi

I WAS ON THE FREEWAY AND MOVED INTO THE #2 LANE AND WAS ACCELERATING. I LOOKED OUT MY REARVIEW MIRROR AND SAW WHAT I THOUGHT WAS A DUST CLOUD BEHIND ME. I LOOKED AT THE ROAD IN FRONT OF ME EXPECTING TO SEE SOME DIRT ON THE ROAD, BUT THERE WASN'T ANY. I LOOKED BACK AND IT SEEMED THAT IT WAS LIKE A DIRTY BROWN SMOKE. I WAS MY CAR. (I LATER REALIZED THE CLOUD WAS A SPRAY OF OIL MIST.) I WAS GOING 65 OR 70 MPH AND DIDN'T NOTICE ANYTHING UNUSUAL WITH THE DRIVABILITY. I LOOKED AT MY INSTRUMENT PANEL & NOTICED THE OIL LIGHT WAS ON. I SHOT OVER TO THE EXIT AND TO THE OFF-RAMP. THE CAR SEEMED TO BE STRAINING ON THE OFF RAMP AND ON THE VERGE OF STALLING BUT IT WAS STILL RUNNING. I COULDN'T STOP ON THE OFF RAMP AND LUCKILY I HAD A GREEN LIGHT SO I TURNED RIGHT AND THEN RIGHT AGAIN AT THE NEXT BLOCK AND PULLED INTO A COMMERCIAL DRIVEWAY AND SHUT THE CAR OFF. I PROBABLY DROVE A TOTAL OF ABOUT A HALF MILE WITH THE OIL LEAKING OUT. THERE WAS A TRAIL OF OIL ON THE ROAD AND A PUDDLE DEVELOPED UNDER THE CAR WHERE I STOPPED. WHEN I GOT OUT TO INSPECT THE CAR I FOUND THE PASSENGER SIDE OF THE CAR AND BACK OF THE CAR (AND UNDERNEATH) WAS COVERED IN OIL. BOTH THE FRONT AND REAR PASSENGER WHEELS WERE COVERED IN OIL. NO OIL WAS ON THE DRIVER SIDE AT ALL. THE OIL LEAK / LOSS SEEMED TO BE IN THE FRONT OF THE CAR AND ON THE PASSENGER SIDE. IT WAS I DON'T RECALL ANYTHING ODD HAPPENING WITH THE CAR. IT DIDN'T FEEL LIKE I HIT ANYTHING OR THAT ANYTHING??BROKE?? AS I WAS DRIVING IT. THE OIL CLOUD?? IN MY REAR VIEW MIRROR WAS MY FIRST SIGN THAT SOMETHING HAD HAPPENED. I LATER FOUND OUT FROM MY MECHANIC THAT THE OIL LINE COUPLING HAD FAILED IN THE FRONT WHERE IT CONNECTED TO THE OIL COOLER. AFTER THE EVENT I WONDERED ABOUT THE CARS BEHIND ME ON THE FREEWAY AND WHAT IT WAS LIKE FOR THEM FOLLOWING ME AFTER THE RELEASE OF 10 QUARTS OF OIL ONTO THE FREEWAY AND THEIR WINDSHIELDS. *TR

NHTSA ID

10482729

Incident

Sep 11, 2010

Mileage

55,000 mi

I WAS ON THE FREEWAY DRIVING AT FREEWAY SPEEDS IN THE #1 LANE WHEN I SMELLED BURNING OIL. I HADN'T NOTICED THE CAR PERFORMING DIFFERENTLY SO I LOOKED AHEAD TO THE FORWARD CARS FOR THE 'GROSS POLLUTER' CAUSING THE SMELL. I DIDN'T SEE ANYONE WITH MY FIRST FORWARD INSPECTION. I THEN IMMEDIATELY NOTICED THE OIL LIGHT LIT ON THE DASH. AT THE SAME INSTANT I LOOKED OUT OF THE SIDE MIRROR AND SAW SMOKE POURING FROM MY CAR. (THIS HAPPENED VERY QUICKLY AND I MAY HAVE NOTICED THE REAR SMOKE BEFORE THE OIL LIGHT.) I QUICKLY PUT THE CAR INTO NEUTRAL, DRIFTED THROUGH 3 LANES OF TRAFFIC TO THE NEXT EXIT WHICH WAS WITHIN 1000 OR SO FEET. I DRIFTED OFF THE EXIT ONTO THE MAIN STREET AND INTO THE GAS STATION ON THE CORNER. MY WIFE CAME SOON AFTER AND NOTICED THE LARGE OIL SPILL ON THE FREEWAY ROAD SURFACE WHERE IT OCCURRED. WHEN I WENT TO INSPECT THE CAR WHEN I STOPPED AT THE GAS STATION I SAW SEVERAL OIL PUDDLE FORMING IN THE REAR ON THE GROUND (IN THE MIDDLE AND ON THE PASSENGER SIDE), THE REAR OF THE CAR WAS COVERED IN OIL, THE PASSENGER REAR WHEEL WAS COVERED IN OIL INCLUDING THE BRAKING SYSTEM ON THAT SIDE, OIL WAS DRIPPING FROM THE BOTTOM OF THE CAR ONTO THE GROUND, AND SMOKE WAS POURING FROM THE ENGINE BAY. WHEN I OPENED THE ENGINE BAY IT WAS SMOKING AND COVERED WITH OIL. I WAS A LITTLE CONCERNED THAT IT COULD CATCH FIRE, HOWEVER IT DIDN'T. I CALLED A TOW TRUCK AND TOWED IT TO MY MECHANIC. AFTER THE EVENT I WAS WONDERING ABOUT THE CARS BEHIND ME ON THE FREEWAY AND WHAT IT WAS LIKE FOR THEM FOLLOWING ME AFTER MY CAR RELEASED 10 QUARTS OF OIL ONTO THE FREEWAY AND ONTO THEIR WINDSHIELDS. I LATER FOUND OUT THAT THE OIL LINE COUPLING HAD FAILED IN THE REAR. THIS WAS THE SECOND TIME THAT THIS OCCURRED TO ME WITH THIS CAR. *TR

NHTSA ID

10482713

Incident

Oct 20, 2012

Mileage

89,000 mi

SECOND TIME THIS HAS HAPPENED. RECEIVED NEW ENGINE FROM LOTUS 4/21/2012 AND HAD ABOUT 700 MILES ON NEW ENGINE. WAS DRIVING ON RESIDENTIAL STREET IN MID GEARS. NOTED SOME ODD ENGINE RATTLING NOISES BRIEFLY. SECONDS LATER, STRONG SMELL OF GASOLINE WHICH DISSIPATED. THEN SAW FLICKERING INSTRUMENT PANEL WARNING LIGHTS WHICH STOPPED BUT RESUMED AND WAS LOW OIL LIGHT WHICH WENT OUT AND THEN CAME ON FULL. STOPPED IMMEDIATELY AND TURNED OFF ENGINE. CAR WAS TOWED BY FLAT BED BACK TO LOTUS DEALER IN NJ. *TR

NHTSA ID

10458242

Incident

May 10, 2012

Mileage

35,167 mi

AWARE OF NHTSA RECALL # 11V-510 HAVING RECEIVED LETTER FROM LOTUS CARS USA BUT WAS TOLD THIS VEHICLE WAS PROBABLY NOT AFFECTED. MONITORED FOR SIGNS OF OIL LEAKAGE ANYWAY BUT SAW NOTHING: NO CHANGE IN OIL LEVEL ON DIPSTICK CHECKS, NO SIGNS OF OIL UNDER CAR. WHILE ACCELERATING ON EXPRESSWAY, HAD LOW OIL WARNING LIGHT COME ON AND NOTICED SOME DIFFICULTY STEERING DUE TO SLICKNESS AS CAR WAS BROUGHT TO A SAFE HALT AS QUICKLY AS POSSIBLE. RIGHT SIDE OF CAR WAS COVERED IN OIL, APPARENTLY ORIGINATING AT OIL COOLER LOCATED IN FRONT OF RIGHT FRONT WHEEL WELL. CAR WAS TAKEN TO LOTUS DEALER AND OIL LINE WAS REPORTED TO HAVE BURST. AFTER FIXING, WAS TOLD THERE WAS SOUND OF CYLINDER DAMAGE IN ENGINE. LOTUS WILL BE REPLACING THE ENGINE AT THEIR COST PER DEALER'S REPORT TO ME ON 4/3/2012.

NHTSA ID

10455149

Incident

Mar 19, 2012

Mileage

34,000 mi

WAS DRIVING MY 2007 LOTUS ELISE WHEN THE OIL HOSE PULLED OUT OF THE CRIMPED FITTING AT THE RIGHT REAR CONNECTION TO THE ENGINE JUST ABOVE THE OIL FILTER. THIS CAUSED ALL OF THE OIL TO QUICKLY LEAVE THE ENGINE AND COAT THE RIGHT REAR TIRE. I WAS LUCKY I WAS DRIVING STRAIGHT ON A HIGHWAY AT THE TIME AND WAS ABLE TO SAFELY PULL OVER. HAD THIS HAPPENED ON A CORNER, WITH TRACTION LOST ON THE REAR TIRE THE RESULTS COULD HAVE BEEN SIGNIFICANTLY DIFFERENT.

NHTSA ID

10420414

Incident

Oct 19, 2010

Mileage

20,000 mi

DRIVING IN SECOND GEAR AND CHANGING INTO THIRD GEAR THE RADIATOR EXPLODED AND SPLASHED HOT COOLANT ALL OVER THE WINDSHIELD. FORTUNATELY I HAD THE ROOF ON, OTHERWISE THE HOT COOLANT COULD HAVE LANDED ON ME OR MY 8 YR. OLD SON. LOTUS USES A TERRIBLY DESIGNED RADIATOR THAT HAS PLASTIC EDGES, WHICH BECOME BRITTLE AND EXPLODE OVER TIME. THIS IS A COMMON DOCUMENTED ISSUE ON WWW.LOTUSTALK.COM. WHY THEY DO NOT USE AN ALL ALUMINUM RADIATOR, IS BEYOND ME.

NHTSA ID

10405272

Incident

Jun 1, 2011

Mileage

29,000 mi

1. NOTHING WAS OBVIOUS LEADING YOU TO THE EVENT. 2. FAILURE ONLY OCCURRED ONCE, BUT CAUSED ENGINE FAILURE. 3. ENGINE WAS REPLACED ENTIRELY. *TR

NHTSA ID

10362535

Incident

Aug 10, 2009

Mileage

14,500 mi

Standard information required and procedures to be followed when reporting ECU & TCU faults. There is often insufficient, or inconsistent information received from dealers when reporting ECU & TCU related faults, this can lead to unacceptable delays in repairing vehicles.

There is often inconsistent or insufficient information received from dealers when reporting ECU and TCU related faults. This bulletin aims to standardise the information when filing a claim to After Sales.

Air conditioning compressors failing due to oil starvation. TSB reminds dealers of correct replacement and running-in procedures.

Any unauthorised modifications, including fitment of non-approved after-market air filter resulting in generation of diagnostic trouble codes (DTC’s) P0101 & P1109. We have had several instances where DTC’s P0101 & P1109 had been set and the car recovered into the dealer, only for them to find that the original equipment engine air intake filter had been substituted for a non-approved after-market type (applicable to both dry and oil coated types).

Compatibility of Yokohama AD07 and V105 tire product ranges for the Elise model range.

Recommendation of revision to manual brake bleeding procedure on any Elise models fitted with a brake servo unit. Whilst performing a brake fluid bleeding procedure, it is possible that the brake pedal may not fully return to its released/uppermost position (when being fully actuated as part of the manual bleeding routine) due to vacuum stored within the brake servo unit.