2008 Mazda RX-8

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

The Office of Defects Investigation (ODI) opened PE14-016 in June 2014 based on six inflator rupture incidents involving consumer owned vehicles produced by five vehicle manufacturers.All six vehicles were operated in Florida or Puerto Rico at the time of the rupture and for the majority of their service life, and were equipped with inflators produced by Takata, a tier-one supplier of automotive air bag systems.During the course of PE14-016, ODI determined that five additional vehicle manufacturers used inflators of a similar design and vintage also supplied by Takata. No evidence of field failures was found in vehicles produced by these five additional manufacturers.Nonetheless, at ODI's insistence, all 10 vehicle manufacturers initiated a regional recall within approximately two weeks of the opening of the investigation.The regions recalled initially included Florida, Puerto Rico, Hawaii, and the U.S. Virgin Islands, areas with high absolute humidity and climatic conditions believed to be a significant factor in the inflator ruptures.As part of the recall actions, inflators removed from remedied vehicles are to be returned to Takata for testing.Takata's initial test results on passenger inflators from remedied vehicles indicated a much higher than anticipated rupture frequency for inflators returned from Florida.Accordingly ODI requested all 10 manufacturers expand the regional recalls for passenger inflators to include other geographic areas where high absolute humidity conditions exist, including the Gulf States and other coastal areas.Takata's testing of the passenger inflators to date continues to indicate this geographic area as having the highest risk, with no ruptures occurring from inflators returned from outside the expanded recall regions.During PE14-016 four additional passenger inflator field events occurred, all in vehicles from the same expanded geographic region.Also during PE14-016 four additional driver inflator field events occurred including two in vehicles from regions not known for high absolute humidity, specifically California and North Carolina.Accordingly, ODI requested all five of the affected vehicle manufacturers currently using the subject Takata driver inflators expand to nationwide recalls.Significantly, neither of the affected vehicle manufacturers or Takata provided any explanation to account for these two driver air bag inflator ruptures outside the area of high absolute humidity.Takata testing of returned driver inflators indicates a lower rupture frequency as compared to passenger inflator testing.All test ruptures reported by Takata to date have occurred on inflators returned from high absolute humidity areas.The investigation now includes all manufacturers and vehicles known to be affected at this time.ODI's investigation will focus on, among other things, root cause analysis, other potential defect consequences, identification of affected vehicles scope, and adequacy of the remedy.The five ODI reports cited above can be reviewed online at http://www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification numbers: 10537899, 10568848, 10585224, 10605877, 10651492

The Office of Defects Investigation (ODI) opened PE14-016 in June 2014 based on six inflator rupture incidents involving consumer owned vehicles produced by five vehicle manufacturers.All six vehicles were operated in Florida or Puerto Rico at the time of the rupture and for the majority of their service life, and were equipped with inflators produced by Takata, a tier-one supplier of automotive air bag systems.During the course of PE14-016, ODI determined that five additional vehicle manufacturers used inflators of a similar design and vintage also supplied by Takata. No evidence of field failures was found in vehicles produced by these five additional manufacturers.Nonetheless, at ODI's insistence, all 10 vehicle manufacturers initiated a regional recall within approximately two weeks of the opening of the investigation.The regions recalled initially included Florida, Puerto Rico, Hawaii, and the U.S. Virgin Islands, areas with consistently high absolute humidity and climatic conditions believed to be a significant factor in the inflator ruptures.As part of the recall actions, inflators removed from remedied vehicles are to be returned to Takata for testing.Takata's initial test results on passenger inflators from remedied vehicles indicated a much higher than anticipated rupture frequency for inflators returned from Florida.Accordingly, ODI requested all 10 manufacturers expand the regional recalls for passenger inflators to include other geographic areas where high absolute humidity conditions exist, including the Gulf States and other coastal areas.Takata's testing of the passenger inflators to date continues to indicate this geographic area as having the highest risk, with no ruptures occurring from inflators returned from outside the expanded recall regions.During PE14-016, four additional passenger inflator field events occurred, all in vehicles from the same expanded geographic region.Also during PE14-016, four additional driver inflator field events occurred including two in vehicles from regions not known for high absolute humidity, specifically California and North Carolina.Accordingly, ODI requested all five of the affected vehicle manufacturers currently using the subject Takata driver inflators expand to nationwide recalls.Significantly, neither of the affected vehicle manufacturers or Takata provided any explanation to account for these two driver air bag inflator ruptures outside the area of high absolute humidity.Takata testing of returned driver inflators indicates a lower rupture frequency as compared to passenger inflator testing.All test ruptures reported by Takata to date have occurred on inflators returned from high absolute humidity areas.The PE is now closed/upgraded to an Engineering Evaluation (EA15-001) to include all manufacturersand vehicles known to be affected at this time.ODI's EA investigation will focus on, among other things, root cause analysis, other potential defect consequences, identification of affected vehicles scope, and adequacy of the remedy.The recalls related to this PE are: 14V343, 14V344, 14V348, 14V351, 14V353, 14V655, 14V700, 14V701, 14V752, 14V763, 14V770, 14V773, 14V787, 14V802 and 14V817.The number of vehicles affected are an estimate since some vehicles may have both the driver and passenger side inflators recalled. The five ODI reports cited above can be reviewed online at http://www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification numbers: 10537899, 10568848, 10585224, 10605877, 10651492

I TOOK MY RX IN TO GET POWER STEERING ISSUES FIXED JUST TO FIND OUT THAT THE OIL COOLER LINES WERE RUSTING OUT WHICH IS ALSO A RECALL IN OTHER PARTS OF THE WORLD BUT NOT THE US. IN THE UPPER STATES THIS CAN BE A MASSIVE PROBLEM IF OIL STARTS SPRAYING ALL OVER THE MOTOR AND THE GROUND IT COULD CAUSE ENVIRONMENTAL, AND SAFETY HAZARDS TO OTHER PEOPLE ON THE ROAD. IF GONE UNNOTICED IT COULD EASILY CAUSE ENGINE FAILURE AND POTENTIAL FIRES FROM THE MOTOR WHILE ON THE ROAD WHICH NO ONE WANTS, THERE'S NO REASON THIS RECALL SHOULD NOT APPLY TO THE US, ATLEAST THE NORTHERNMOST STATES.

NHTSA ID

11192464

Incident

Mar 28, 2019

Mileage

88,862 mi

WHILE DRIVING TO WORK ON DAY DURING A TURN THE POWER STEERING PARTIALLY WENT OUT MAKING THE TURN VERY DIFFICULT TO HOLD AND TO STRAIGHTEN OUT AFTER. UPON LEAVING WORK THE STEERING WORKED FINE UNTIL THE NEXT DAY WHEN MAKING A TURN ON MY WAY HOME THE SAME THING HAPPENED WITH THE POWER STEERING BUT STILL NO LIGHT INDICATING A PROBLEM. I THEN DECIDED TO TAKE THE CAR IN BUT THE WHOLE DRIVE TO THE DEALERSHIP IT WOULD CREAK AND NOT ALWAYS WANT TO TURN COMPLETELY MAKING THE TRIP TAKE LONGER TRYING TO AVOID HIGHWAYS AND TO MANY SHARP TURNS IN FEAR OF IT LOCKING UP. THIS IS VERY DANGEROUS ASPECIALY COMING OUT OF WINTER SEASON AND GOING INTO SPRING WITH ALL THE RAIN. THIS SHOULD BE A RECAL IN THE US SINCE IT IS A RECAL IN OTHER PARTS OF THE WORLD.

NHTSA ID

11192461

Incident

Mar 24, 2019

Mileage

88,862 mi

I AM TRYING TO GET THE AIRBAGS REPLACED BUT I CANNOT FIND A PLACE WHO WILL SERVICE OUR CAR. WE ARE TRYING TO AVOID DRIVING IT UNTIL THE AIRBAG PROBLEM IS FIXED.

NHTSA ID

11080368

Incident

Mar 20, 2018

Mileage

78,000 mi

TAKATA RECALL, MY CAR SUDDENLY STOPPED ON THE SIDE, OF THE 101 FREEWAY OFF THE WEST LAKE VILLAGE EXIT GOING SOUTH, AND WOULD NOT TURN ON. I HAD MY CAR TOWED TO THE MAZDA DEALERSHIP AFTER FINDING OUT OF THE RECALL ON THE FUEL PUMP AND AIR BAGS ON THE MAZDA WEBSITE. AFTER 3 DAYS AT THE DEALERSHIP AND BEING CHARGED 3 HOURS OF $115.00 HOUR THEY WERE NOT ABLE TO REPAIR MY CAR OR REPLACE THE RECALL. THEY SUGGESTED FOR ME TO BUY A NEW ENGINE THAT WOULD COST ME $7000.00

NHTSA ID

11045867

Incident

Nov 10, 2017

Mileage

73,000 mi

ON SEPTEMBER 30TH, 2017 I TOOK MY 2005 MAZDA RX8 TO THE GUNTHER MAZDA DEALERSHIP LOCATED AT 1800 SOUTH STATE ROAD 7 (441), FORT LAUDERDALE, FLORIDA 33317 FOR RECALL WORK OF THE FUEL PUMP SEALS. THE NEXT DAY I FILLED THE TANK AND WENT TO WORK, I DRIVE FORM HOLLYWOOD TO BOCA RATON DAILY. THE SMELL OF GASOLINE WAS STRONG AND MY TANK WASN'T LASTING AS LONG AS USUAL. I CALLED GUNTHER MAZDA AND WAS TOLD TO BRING THE CAR IN ON SATURDAY OCTOBER 7, 2017. THE SERVICE PERSON, RON, SAID HE STRONGLY SMELLED THE GASOLINE AND SAID IT WAS A CARBON BUILD UP ON THE THROTTLE AND THAT HIS FOREMAN WOULD LOOK AT THE CAR. I SIGNED PAPERWORK, BUT DIDN'T RECEIVE A COPY. I GOT THERE ABOUT 10:30, AT ABOUT 11:50, I WAS INFORMED THAT THE PROBLEM WAS MY CATALYTIC CONVERTER. I FILLED THE TANK WITH GAS AND MY MECHANIC TOOK THE BACK SEATS OFF. THE FUEL PUMP SEAL WAS FILLED WITH GASOLINE, THE CAR WAS LEAKING GASOLINE AND FUMES IN THE CABIN WERE OVERWHELMING. WHEN I CALLED GUNTHER MAZDA TO SPEAK WITH RON, I WAS HUNG UP ON 3 TIMES. WHEN MY HUSBAND CALLED HE WAS MET WITH EXTREME RUDENESS AND TOLD THAT IT WOULD COST ABOUT $130 FOR THEM TO REEXAMINE THE CAR. IT IS ABSOLUTELY UNCONSCIONABLE THAT THE GUNTHER MAZDA LOCATED AT 1800 SOUTH STATE ROAD 7 (441), FORT LAUDERDALE, FLORIDA 33317 WOULD LET ME DRIVE AWAY FROM THEIR DEALERSHIP KNOWING THAT THE FUEL PUMP SEAL WAS FAULTY. MY CAR COULD HAVE BLOWN UP KILLING ME AND MAYBE OTHERS. MY MECHANIC REMOVED THE ASSEMBLY TO REPAIR AND SAID THE INSTALL WAS INCORRECTLY DONE. HE WILL BE SENDING ME ADDITIONAL PICTURES OF WHAT HE FOUND.

NHTSA ID

11032323

Incident

Oct 7, 2017

Mileage

220 mi

TO WHOM IT MAY CONCERN. I PURCHASE THE CAR ON JULY 21 2017. THE AC HAS NOT BEEN WORKING PROPERLY SINCE I PURCHASED THE CAR. NOW THE MAZDA DEALERSHIP WANTS ME TO PAY FOR THIS TO GET FIX. I WAS WONDERING IF SOME CAN HELP ME OUT WITH THIS. BEFORE I GIVE THIS CAR BACK TO THE DEALER AND THEY CAN KEEP THE CAR. I'M NOT PAYING 1.900.00 TO HAVE THE CAR FIX. THANK YOU PLEASE LET ME KNOW WHAT WE CAN DO TO GET THIS FIX!

NHTSA ID

11024971

Incident

Jul 21, 2017

THE DASH IS ALL CRACKED AROUND THE PASSENGER DASH SIDE. IS EXACTLY WHERE THE AIR BAD SITS 4 LARGE CRACKS ALL THE WAY AROUND IT ..ALSO THE DRIVER SEAT RIGHT SIDE LOWER LUMBAR IS SHIFT UP AND DOWN...POOR MANUFACTURING

NHTSA ID

10991723

Incident

May 25, 2017

THE DASHBOARD THAT COVERS THE PASSENGER AIRBAG HAS BEEN CRACKING IN THE OUTLINE OF THE AIRBAG SINCE PRIOR TO 10/4/2012. MAZDA SAID THEY WOULD NOT COVER THE REPLACEMENT. I'VE ATTACHED MY 10/4/2012 REQUEST FOR AN ESTIMATE OF REPAIR, BUT I DID NOT GET IT REPAIRED. I BELIEVE THEY SHOULD BE PAYING FOR THIS DEFECT. I'VE ALSO ATTACHED A PICTURE OF THE DASHBOARD AS OF TODAY. I AM AFRAID IT IS GOING TO BURST OPEN AND INJURE OR KILL SOMEONE.

NHTSA ID

10986337

Incident

Oct 4, 2012

Mileage

45,437 mi

This bulletin supersedes the previously issued bulletin(s) listed below. The changes are noted in Red text. 09-042/04 12/10/04 DESCRIPTION Some vehicles may exhibit inoperative electric rear window defroster grid lines, integral antenna concerns causing radio reception issues or terminal tabs pulled from the rear window glass. Follow the diagnostic and repair procedures included in this service information to inspect and service rear defroster grid lines, integral antenna concerns or broken terminal tabs.

This SA supersedes the previously issued SA(s) listed below. The changes are noted in Red. SA-061/25 12/17/25 DESCRIPTION If you encounter any type of electrical concern (e.g, dead battery, engine no start, DTC(s) stored...), interview the customer before proceeding with normal MGSS diagnosis by asking if any aftermarket devices have been installed. Aftermarket devices may be the cause of the electrical concern. Below are a few examples of unusual electrical concerns caused by aftermarket devices. Examples: 1. Devices connected to the DLC-2 (battery discharge/DTC stored) 2. Devices plugged into the 12V outlet 3. GPS tracking device (engine no start/battery discharge) 4. Dash cam (DTC stored) 5. Non-certified USB cable (Apple Carplay™/ Android Auto™ will not connect) 6. Over-sized wheels/tires (incorrect GPS location) 7. DTC C0023:14 8. Decorative trim and/or cover on the START/STOP ENGINE button Example 1: Some electrical devices connected to the DLC-2 connector by insurance or mobile phone companies may cause: Battery discharge. The device may disrupt the CAN system battery saver mode. • IDS/MMDS will not communicate with the vehicle due to poor DLC-2 connection. The aftermarket device may cause DLC-2 female terminals to spread open.

This Service Alert supersedes the previously issued SA listed below: The changes are noted in Red. SA-011/24 02/12/24, 06/06/24, 07/29/24 DESCRIPTION Mazda has developed factory recommended scheduled maintenance services that support all major vehicle systems. Mazda recommends dealers follow the scheduled maintenance tables as cited in the vehicle-specific workshop manual or owner's manual. Services performed outside of Mazda's factory scheduled maintenance are not recommended. These services are unnecessary and create unneeded expenses for your customers. SCHEDULED MAINTENANCE Refer to the applicable Workshop Manual or Owner's Manual for vehicle -specific manufacturer scheduled maintenance. Workshop Manual - Refer to section 00-00 SCHEDULED MAINTENANCE. Owner's Manual - Refer to section 8 Maintenance and Care. b. Note: Please refer to the information below outlining the services not included in Mazda's Factory Scheduled Maintenance: IMPORTANT: Recommending fluid flushes when not necessary can lead to customer confusion and dissatisfaction. Fluid flushing for preventive maintenance purposes is strongly discouraged, unless otherwise specified in a published procedure (Owner’s Manual, Workshop Manual, Technical Service Bulletin, etc.).

If you encounter any type of electrical concern (e.g, dead battery, engine no start, DTC(s) stored...), interview the customer before proceeding with normal MGSS diagnosis by asking if any aftermarket devices have been installed. Aftermarket devices may be the cause of the electrical concern. Below are a few examples of unusual electrical concerns caused by aftermarket devices.

Some vehicles may experience exterior trim heat damage such (melted, separating, etc.) when parked near a glass building or Low-E windows. This may be caused by the sun's reflection. If a structure's windows create enough of a curve, the concave glass can focus the sun's rays onto a small area and acting like magnifiying glass direct the sunbeams into a hot pinpoint of light. This magnifcation of the sun's rays can cause damage to vehicle trim (see examples). Additional information and exemplar images regarding this phenomenon can be found by performing a google search.

When replacing the SiriusXM satellite radio unit, a call must be made to inform SiriusXM of the existing Radio ID and the new/replacement SAT Radio ID as soon as possible to ensure the customer leaves the dealership with an active SAT radio.