2007 Mercedes-Benz AMG E63 Problems

My 2007 Mercedes-Benz E63 AMG, which has developed a fuel system defect resulting in a leak. This issue poses a significant safety risk, including the potential for fire and explosion, and is directly related to a known defect that Mercedes-Benz USA has previously acknowledged through an extended warranty campaign.Safety Risk: Fuel system leaks pose an imminent danger, including the potential for fire and explosion, to vehicle occupants and others on the road. Manufacturer Acknowledgment: The warranty extension campaign underscores Mercedes-Benz’s recognition of this defect as a manufacturing issue, Repeat Occurrence: Having experienced this defect in my previous 2005 E500 4MATIC and now my 2007 E63 AMG, it is evident this issue is systemic and not isolated.Ethical and Legal Responsibility: Safety defects do not have an expiration date. Mercedes-Benz has an obligation to address this issue regardless of warranty status.Mercedes-Benz USA recognized the severity of this defect by extending the warranty coverage to 15 years and unlimited mileage for “Covered Fuel Tank Components” in specific models, including the 2003–2009 E-Class (W211). I received a notice in 2015 outlining this warranty extension, which covered the fuel tank, fuel filter/sender, fuel pump, and all related gaskets, seals, and retention rings. Additionally, Mercedes-Benz USA formally notified the U.S. Department of Transportation's National Highway Traffic Safety Administration (NHTSA), specifically the Office of Defects Investigation (ODI), of this extended warranty campaign in 2014. While the ODI concluded that the nature of the leaks "does not appear to present an unreasonable risk to motor vehicle safety," I strongly disagree. Any defect involving fuel system leaks represents a substantial safety hazard, including the potential for fire, explosion, and environmental harm.

VIA REGULAR MAIL AND ONLINE SUBMISSION RE: VIN # [XXX] – Mercedes Benz 2007 E 63 Dear NHTSA – We would like to bring to your attention the failure of the Fort Lauderdale Mercedes Benz dealership to properly honor the repair and replacement of parts and labor covered under a recall for Fuel Tank Components for MODEL 211 (E-Class) years 2003-2009. A copy of the Recall notice which provided for an extension of the Recall thru 01/31/2021 is attached. Also attached please find a recent repair invoice for the respective repairs which should have been repaired under this recall. Mercedes Benz undertook a “partial” repair of the parts covered under this recall and at the time of that repair failed to properly repair all of the parts related to this issue/recall. Instead, they only replaced one fuel tank/fuel pump while the extended warranty coverage was in place and left the issue to materialize/manifest in the remaining fuel pump/tank despite the fact that conditions indicated it would likely fail in the near term at the time of the partial repair. Of further concern is the fact that an active Recall for the exact same item exists and remains active for later model years. Clearly, they have not fixed the cause of failure for this vital car part and continue to place drivers/owners at considerable risk. NHTSA – ODI It is incredulous to me, a 25+ year dedicated Mercedes Benz customer that an experienced dealership would attempt to evade responsibility for such a significant safety recall item. When this issue exists, the smell and fumes of petroleum/gas can be easily smelled from the exterior of the car. If you were to light a cigarette – you would likely cause the car to explode. When this issue existed, the interior cabin of the car would fill with petroleum/gas fumes again placing the driver at considerable risk. Please review the attached documentation and require Mercedes Benz to acknowledge that their half-hearted repair done during the recall INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATIO

SEVERAL TAIL LAMPS QUIT WORKING. I HAD A WARNING ON THE CAR DISPLAY LISTING NUMEROUS LIGHTS ON THE TRUNK INOPERATIVE. THE LICENSE PLATE LAMP, 3RD BRAKE LIGHT, AND THE AUTO OPEN AND CLOSE OF THE TRUNK WERE INOPERATIVE. ALSO, THE EMERGENCY TRUNK RELEASE FUNCTION INSIDE THE TRUNK WOULD NOT LIGHT UP AND WOULD NOT OPEN THE TRUNK. I SEARCHED A MB WEB FORUM TO SEE IF ANYONE ELSE HAD THE SAME PROBLEM. THERE ARE NUMEROUS CARS FROM SEVERAL YEAR GROUPS THAT ARE HAVING THE SAME PROBLEM. I TRACED THE PROBLEM TO 1 BROKEN WIRE IN A WIRING BUNDLE ATTACHED TO THE LEFT HINGE OF THE TRUNK. IT APPEARS THAT THE DESIGN AND PLACEMENT OF THIS WIRING BUNDLE IS CAUSING THE WIRING BUNDLE TO FLEX AND OVER TIME, WITH THE OPENING AND CLOSING OF THE TRUNK, THE WIRES ARE BREAKING. SINCE I HAD REDUCED CAPABILITY IN BRAKE LIGHTS, I ACCOMPLISHED THE FIX MYSELF TO REPAIR THE BROKEN WIRE. THIS FIX ONLY LASTED SEVERAL MONTHS BEFORE THE SAME THING HAPPENED AGAIN. I HAVE NOW "FIXED" IT MYSELF 3 TIMES. I HAVE MY CAR AT THE MERCEDES BENZ DEALER CURRENTLY AND MENTIONED THE PROBLEM TO THEM. THEY ARE AWARE OF IT AND WANT TO CHARGE ME TO FIX IT. I FEEL THIS SHOULD BE A COVERED SERVICE BULLETIN SINCE IT IS HAPPENING TO NUMEROUS CARS NOW. THIS IS A DESIGN FLAW IN THE LOCATION AND PLACEMENT OF THIS WIRING BUNDLE AND COULD LEAD UNEXPECTEDLY LOSING SOME, IF NOT ALL, BRAKE LIGHTS. ALSO, IF SOMEONE GETS LOCKED IN THE TRUNK AND THE WIRE IS BROKEN, THEY HAVE NO WAY OF OPENING THE TRUNK. *TR

THE PROTECTIVE LACQUER FINISH HAS FAILED CAUSING WHEEL CORROSION AND RUST FROM THE INSIDE OUT STARTING AROUND THE WHEEL HUBS. THIS CORROSION IS LIKE A METAL CANCER THAT IS STARTING TO DETERIORATE THE PROPERTIES OF THE METALS AND ALLOYS. THIS IS A HIGH PERFORMANCE VEHICLE WITH HIGH PERFORMANCE WHEELS. THIS MFG DEFECT POSES SERIOUS SAFETY CONCERNS AND IS A PRODUCT LIABILITY THAT DAIMLER NORTH AMERICA CORPORATION DBA MERCEDES BENZ USA'S HAS KNOWN ABOUT BUT YET HAS DONE NOTHING. THIS DEFECT HAS AFFECTED SEVERAL OTHER MERCEDES BENZ VEHICLES OF THE AMG PERFORMANCE LINE. OTHER MODELS INCLUDE SLK 55 AND SLK 350 FROM 2000-2009. IN ADDITION TO RUST AND CORROSION FORMING FROM THE INSIDE OUT ON SOME WHEELS, THE BOLTS THAT HOLD THE WHEELS TO THE HUB ASSEMBLY TEND TO RUST AS WELL FURTHERING THIS SAFETY ISSUE. NOTE: VEHICLE IS USUALLY PARKED AND COVERED IN A CLIMATICALLY CONTROLLED GARAGE WHICH IS NOT EXPOSED TO THE USUAL ELEMENTS OF NATURE.

UPON EXITING THE FREEWAY AND COMING TO A COMPLETE STOP, VEHICLE WAS UNABLE TO ACCELERATE AS USUAL. ACCELERATION WAS VERY SLOW AND WITHOUT POWER. UPON LOOKING AT GAUGE CLUSTER, THE VEHICLE SHIFTED ITSELF INTO 5TH GEAR IT SEEMS. USING THE PADDLE SHIFTER I THEN PROCEEDED TO DOWNSHIFT THE TRANSMISSION TO 1ST GEAR TO PULL AWAY FROM STOP. CAR REMAINED IN AUTOMATIC MODE, BUT WAS NOT SHIFTING OUT OF GEAR. CLUSTER DISPLAYS AUTOMATIC COMFORT MODE, BUT WOULD NOT LEAVE FROM WHAT IT SEEMS 2ND GEAR. STOP ENGINE AND RESTART CAR, DRIVE AROUND AND CAR WILL NOT SHIFT OUT OF GEAR. UPON SEARCHING THE INTERNET THIS IS A VERY VERY COMMON ISSUE WITH ALL 7 SPEED AUTOMATIC TRANSMISSIONS OFFERED BY MERCEDES BENZ. THEY HAVE NOT ASSUMED RESPONSIBILITY FOR A DEFECT IN PART. MANY HAVE SPENT THOUSANDS OF DOLLARS DIAGNOSING AND REPAIRING TRANSMISSION RELATED ISSUES WHICH REVOLVE AROUND THIS SUB PAR TRANSMISSION. IF YOU SEARCH ONLINE FOR CONDUCTOR PLATE, MERCEDES YOU WILL FIND COUNTLESS PEOPLE WHO HAVE BEEN DEALING WITH TRANSMISSION FAILURE'S DUE TO THIS FAULTY PART. THIS ISSUE AFFECTS ALL MERCEDES 7 SPEED TRANSMISSIONS AND AS SEEN THROUGH ONLINE SEARCH IS A WORLD WIDE ISSUE. I HAVE READ ABOUT THIS IN THE UK, AUSTRALIA, SOUTH AMERICA, AS WELL AS IN THE USA. *TR

AIR SUSPENSION FAILED THE SAME DAY THE CAR WAS PURCHASED AND HAD TO BE TOWED. *TR

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