2003 Mercedes-Benz ML500 Problems
Owner-reported complaints filed with NHTSA, grouped by component
Data refreshed
What this page shows
Everything below is an owner-reported complaint submitted to NHTSA about the 2003 Mercedes-Benz ML500, grouped by the component NHTSA recorded on the report. These are not confirmed defects, and they are not recalls. NHTSA does not verify most reports before publishing them, and a category with more reports in it is not evidence that a part is defective.
Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.
Reports by component
Ranked by how many owner reports name each component category
- Engine526.3%
- Steering315.8%
- Brakes315.8%
- Electrical315.8%
- Interior & seats210.5%
- Tires & wheels15.3%
- Heating & air conditioning15.3%
- Fuel system15.3%
Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.
Each component in detail
What the reports in each category say, in the owners' own words
Engine
Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components.
From owner reports, verbatim
ENGINE KEEPS GETTING OVER-HEATED EVEN AFTER A NEW ENGINE FAN HAS BEEN REPLACED. HOWEVER, AFTER ITS REPLACEMENT I TOOK IT TO TWO MERCEDES DEALERSHIP TO RE-INSPECT AND MAKE ADJUSTMENT TO THEIR INSTALLMENT OF THE FAN BUT IT KEEPS GETTING OVERHEATED. I ALSO HAD A NEW WATER COOLANT TANK INSTALLED BUT IT IS ALSO LEAKING OUT THE COOLANT AND SHOWING THE WARNING LIGHT. THESE EVENTS HAPPEN AFTER I TOP UP THE COOLANT TANK AND DRIVE AROUND 50 MILES, THEN THE OVERHEATING STARTS AND THE TANK STARTS BECOMING EMPTY.
LOSS OF POWER STEERING DRIVING ON THE FREEWAY DUE TO SUDDEN BREAK OF IDLER ARM PULLEY AND SUBSEQUENT SHREDDING OF BELT. PROBLEM IS THE PULLEY IS MADE OF PLASTIC AND CRACKED IN TWO, LEAVING 1/2 THE PULLEY AND SHREDDING THE BELT. THIS OCCURRED AT DRIVING SPEED OF 50 MPH AND MILEAGE AROUND 169,650 ON 2003 ML500. THIS WAS VERY DANGEROUS. I WAS ABLE TO PULL OFF THE FREEWAY AS I WAS DRIVING IN THE LANE NEAREST FREEWAY EXITS. ALMOST IMPOSSIBLE BUT ABLE TO STEER INTO A PARKING LOT. LUCKY IT WAS 'RUSH' HOUR AND TRAFFIC WAS SLOW ON SURFACE STREETS. INCREDIBLE SAFETY ISSUE DUE TO DIFFICULTY TO STEER WITHOUT POWER STEERING. CAR IS REGULARLY MAINTAINED BY GERMAN MECHANIC FAMILIAR WITH REPAIR OF MB ENGINES IN GERMANY.
Too few reports in this category for a page of its own — they appear in the full complaint list.
Steering
Reports naming the steering system — racks, columns, power-steering assist and steering linkage.
From owner reports, verbatim
LOSS OF POWER STEERING DRIVING ON THE FREEWAY DUE TO SUDDEN BREAK OF IDLER ARM PULLEY AND SUBSEQUENT SHREDDING OF BELT. PROBLEM IS THE PULLEY IS MADE OF PLASTIC AND CRACKED IN TWO, LEAVING 1/2 THE PULLEY AND SHREDDING THE BELT. THIS OCCURRED AT DRIVING SPEED OF 50 MPH AND MILEAGE AROUND 169,650 ON 2003 ML500. THIS WAS VERY DANGEROUS. I WAS ABLE TO PULL OFF THE FREEWAY AS I WAS DRIVING IN THE LANE NEAREST FREEWAY EXITS. ALMOST IMPOSSIBLE BUT ABLE TO STEER INTO A PARKING LOT. LUCKY IT WAS 'RUSH' HOUR AND TRAFFIC WAS SLOW ON SURFACE STREETS. INCREDIBLE SAFETY ISSUE DUE TO DIFFICULTY TO STEER WITHOUT POWER STEERING. CAR IS REGULARLY MAINTAINED BY GERMAN MECHANIC FAMILIAR WITH REPAIR OF MB ENGINES IN GERMANY.
TAKATA RECALL. POWER STEERING BRAKE ISSUE, POWER STEERING HOSE BECAME DETACHED DURING VEHICLE OPERATION, COULD NOT STEER VEHICLE. TRANSMISSION AND RADIO DRAIN, CAR CUT OFF ON ME DURING DRIVING.
Too few reports in this category for a page of its own — they appear in the full complaint list.
Brakes
Reports naming service brakes, the antilock braking system, brake hoses, master cylinders or the parking brake.
From owner reports, verbatim
TL* THE CONTACT OWNS A 2003 MERCEDES-BENZ ML500. THE CONTACT STATED THAT THE ABS INDICATOR KEPT RANDOMLY ILLUMINATING AND THE BRAKE PEDAL TRAVELED TO THE FLOORBOARD WHEN IT WAS DEPRESSED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC, BUT WAS NOT DIAGNOSED OR REPAIRED. THE VEHICLE REMAINED PARKED FOR OVER A YEAR DUE TO THE RISK OF A POTENTIAL CRASH. THE DEALER AND MANUFACTURER WERE NOT CONTACTED. THE FAILURE MILEAGE WAS NOT AVAILABLE.
TL* THE CONTACT OWNS A 2003 MERCEDES BENZ ML500. WHILE DRIVING APPROXIMATELY 40 MPH, THE BRAKE PEDAL WAS DEPRESSED AND FAILED TO RESPOND INTERMITTENTLY. THE ABS WARNING LIGHT ILLUMINATED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 81,000...UPDATED 08/06/15 *BF THE CONSUMER STATED TWO LINES FROM THE RESERVOIR TO THE HYDRAULIC PRESSURE REGULATOR FAILED. FURTHER INVESTIGATION REVEALED ALL THE BRAKE LINES HAD SEVERE PITTING AND CORROSION , AS WELL AS THE FUEL LINES. UPDATED 08/13/15*JB UPDATED 8/28/15*CN UPDATED 09/01/15*LJ UPDATED 09/08/15*JB UPDATED 10/01/15*LJ UPDATED 10/31/2017*CN
Too few reports in this category for a page of its own — they appear in the full complaint list.
Electrical
Reports naming the electrical system — wiring, battery, charging, control modules, infotainment and electrical accessories.
From owner reports, verbatim
TAKATA RECALL. POWER STEERING BRAKE ISSUE, POWER STEERING HOSE BECAME DETACHED DURING VEHICLE OPERATION, COULD NOT STEER VEHICLE. TRANSMISSION AND RADIO DRAIN, CAR CUT OFF ON ME DURING DRIVING.
DRIVING 45MPH ON HIGHWAY, CAR SHUTS OFF COMPLETELY. TOWED TO CLOSEST GAS STATION, WHO PUT A COMPUTER ON IT TO FIND OUT IT WAS THE CRANK SHAFT SENSOR. AFTER COMPLETELY COOLING IT WILL START AGAIN, BUT IN LESS THAN 10 MIN IT CUTS OFF. *TR
Too few reports in this category for a page of its own — they appear in the full complaint list.
Interior & seats
Reports naming seats, latches, locks, linkages and interior fittings.
From owner reports, verbatim
LAST TIME I USED THE HEATED SEATS, TURNED THEM ON THE WAR I ALWAYS HAVE, BUT DRIVING DOWN THE ROAD MY LEG FELT LIKE IT WAS ON FIRE. ONE SPOT IN MY SEAT BECAME EXTREMELY HOT AND WAS SMOKING. IMMEDIATELY I TURNED THE SEATS OFF AND HAVE NEVER USED THEM AGAIN. CALLED DEALER TO ASK IF THERE WAS A RECALL, BUT NO. *TR
TL* THE CONTACT OWNS A 2003 MERCEDES BENZ ML 500. WHILE DRIVING APPROXIMATELY 35 MPH, THE CONTACT SMELLED A BURNING ODOR AS HIS LEFT PANT LEG CAUGHT ON FIRE. THE CONTACT SUSTAINED A SMALL BURN TO THE LEG. THE CONTACT STOPPED THE VEHICLE AND NOTICED SPARKS AND A SMALL FLAME COMING THROUGH A SMALL HOLE ON THE FRONT PASSENGER'S SEAT. THE CONTACT WAS ABLE TO EXTINGUISH THE FIRE WITH WATER AND WAS TREATED FOR THE SMALL BURN. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR DIAGNOSTICS OR REPAIRS. THE APPROXIMATE FAILURE MILEAGE WAS 97,000.
Too few reports in this category for a page of its own — they appear in the full complaint list.
Tires & wheels
Reports naming tires, wheels, hubs, or the tire-pressure monitoring system.
From owner reports, verbatim
2003 MERCEDES BENZ ML500 ABS LIGHT ILLUMINATED ON THE DASHBOARD AND THE VEHICLE WAS TAKEN TO THE DEALER. THE DEALER NOTIFIED THE CONSUMER THAT THE BRAKES AND TIRES NEEDED TO BE CHANGED.*MR *NM
Too few reports in this category for a page of its own — they appear in the full complaint list.
Heating & air conditioning
Reports naming the heating, ventilation and air-conditioning system.
From owner reports, verbatim
2003 MERCEDES BENZ 500 - HEATED SEAT BURNT UP - SMALL HOLE IN SEAT - IT WAS VERY, VERY HOT. 8JB
Too few reports in this category for a page of its own — they appear in the full complaint list.
Fuel system
Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks.
From owner reports, verbatim
TL* THE CONTACT OWNS A 2003 MERCEDES BENZ ML500. WHILE DRIVING APPROXIMATELY 40 MPH, THE BRAKE PEDAL WAS DEPRESSED AND FAILED TO RESPOND INTERMITTENTLY. THE ABS WARNING LIGHT ILLUMINATED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 81,000...UPDATED 08/06/15 *BF THE CONSUMER STATED TWO LINES FROM THE RESERVOIR TO THE HYDRAULIC PRESSURE REGULATOR FAILED. FURTHER INVESTIGATION REVEALED ALL THE BRAKE LINES HAD SEVERE PITTING AND CORROSION , AS WELL AS THE FUEL LINES. UPDATED 08/13/15*JB UPDATED 8/28/15*CN UPDATED 09/01/15*LJ UPDATED 09/08/15*JB UPDATED 10/01/15*LJ UPDATED 10/31/2017*CN
Too few reports in this category for a page of its own — they appear in the full complaint list.
Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.
Elsewhere on this vehicle
Data sources
- NHTSA Office of Defects Investigation — owner-reported complaints and the components recorded on them
Data on this page last refreshed .